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EXPERT GRILL DH122213-W, Instruction Manual

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EXPERT GRILL DH122213-W Instruction Manual Download Page 2

Table of Contents

02

Charcoal End 

Operating Instructions

. . . . .

Troubl

eshooting

. . . . . . . . . . . . . . . . . . . .

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . .

Grill Hints

. . . . . .

. . . . . .

. . . . . . . . . . . . .

Limited Warranty . . . . . . . . . . . . . . . . . . . . .

38

39

40

40

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

Parts

Assembly Instru

ctions

List with graphic

. . . . .

. . . . .

. . . . . . . . . .

Exploded View

08

09

17

41

Safety Ins

tructi

on . . . . . . . . . . . . . . . . . . . . . 

Gas Hook-Up . . . . . . . . . . . . . . . . . . .. . . . . .  

Installer Final Check List . . . . . . . . .  . . . . . .

Leak Tes

ting

 . . . . . . . . . . . . . . . . . . . . . . . . .  

Gas End Opera

ting

 

Instructi

ons  . . .  . . . . . .

Component Iden

tifi

ca

ti

on . . . . . . . . . . . . . . .

Care And Maintenance . . . . . . . . . . . . . . . . .

03

31

31

32

33

34

35

Summary of Contents for DH122213-W

Page 1: ...R USE ONLY PLEASE READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY RETAIN THIS MANUAL FOR FUTURE REFERENCE If you have any or problems you can our customer service at from 8 00am to 4 30pm eastern Monday through Friday for assistance DO NOT RETURN TO THE PLACE OF PURCHASE INSTRUCTION MANUAL V01 ...

Page 2: ...arts Grill Hints Limited Warranty 38 39 40 40 Parts Assembly Instructions List with graphic Exploded View 08 09 17 41 Safety Instruction Gas Hook Up Installer Final Check List Leak Testing Gas End Operating Instructions Component Identification Care And Maintenance 03 31 31 32 33 34 35 ...

Page 3: ...grill s weight Keep 10 feet of clearance between grill and any combus ble materials when grill is in use including but not limited to bushes shrubs trees leaves grass wooden decks or fences buildings etc Keep grill away from gasoline and or other flammable liquids flammable gases flammable vapors or areas where these may be present Do not store or use grill in these areas In windy co place in an outd...

Page 4: ...sachusetts If using a ball valve it shall be a T handle type A flexible gas connector when used must not exceed 3 feet DANGER 1 Never operate this appliance unattended 2 Never operate this appliance within 3 05 m 10 ft of any structure combustible material or other gas cylinder 3 Never operate this appliance within 7 62 m 25 ft of any flammable liquid 4 Do not fill cooking vessel beyond maximum fill l...

Page 5: ... and Propane Installation Code and the National Electrical Code ANSI NFPA 70 Correct LP Gas Tank Use LP gas grill models are designed for use with a standard 20 lb Liquid Propane Gas tank not included with grill Never connect your gas grill to an LP gas tank that exceeds this capacity NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of nois...

Page 6: ... possible Burner adjustmentshould only be performed after the burner have cooled Your grill will get very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing lid or any other grill parts while the grill is in operation or until the gas grill has cooled down after use Failure to comply with these instructions may result in serious bodily injury CA...

Page 7: ... LINE TO THE APPLIANCE USE THE REGULATOR HOSE ASSEMBLY SUPPLIED This is a liquid propane configured grill Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use Total gas consumption per hour of this grill with all burners on HIGH This outdoor cooking appliance is not intended to be installed in or on boats And other recreational vehicles DO NOT USE ALU...

Page 8: ...08 EXPLODED VIEW ...

Page 9: ...al grill hood assembly charcoal grill lid decorative plate spacers hood handle charcoal grill warming rack charcoal grill cooking grid charcoal tray shaft assembly 2 1pc 12221302 3 1pc 12221303 4 1pc 12221304 5 4pcs 12221305 6 2pcs 12221306 7 1pc 12221307 8 2pcs 12221308 9 1pc 12221309 10 1 pc 12221310 ...

Page 10: ... assembly butterfly damper charcoal door charcoal door hinge left shaft support bracket right shaft support bracket door locking lever trim 12 4pcs 12221312 13 1pc 12221313 14 1pc 12221314 15 1pc 12221315 16 2pcs 12221316 17 1pc 12221317 18 1pc 12221318 19 1pc 12221319 20 1 pc 12221320 ...

Page 11: ...23 24 1pc 12221324 25 1pc 12221325 26 1pc 12221326 27 4pcs 12221327 28 2pcs 12221328 29 4pcs 12221329 30 1 pc 12221330 charcoal door handle handle locking bracket crank handle side shelf ash pan ash pan decorative plate spacers ash pan handle large pipe plug right rear leg ...

Page 12: ...f gas tank support leg end cap left rear leg left front leg lighting rod No Part Image QTY Part 31 1pc 12221331 32 2pcs 12221332 33 2pcs 12221333 34 1pc 12221334 35 1pc 12221335 36 1pc 12221336 37 2pcs 12221337 38 1pc 12221338 39 1pc 12221339 40 1pc 12221340 ...

Page 13: ...c 12221343 44 2pcs 12221344 45 1pc 12221345 46 1pc 12221346 47 1pc 12221347 48 1pc 12221348 49 1pc 12221349 50 3pcs 12221350 hose hook gas tank hook grease cup grease cup support cart handle grease tray grease tray decorative plate regulator hose control panel knob ...

Page 14: ...55 56 1pc 2pcs 12221356 57 1pc 12221357 58 1pc 12221358 59 12221359 60 61 2pcs 2pcs 12221360 12221361 knob spacers valve assembly fire box clapboard top burner flame tamer gas grill cooking grid gas grill warming rack gas grill lid decorative plate gas grill hood assembly badge NO ASSEMBLY REQUIRED temp gauge ...

Page 15: ...cs F 1pc 1pc G 3pcs H 1pc I 1pc J K L M 2pcs 1pc 1pc M4 12 screw M5 18 screw M6 12 SUS screw M6 18 shoulder screw spring M6 SUS nut M6 lock nut M6 cap nut M8 SUS lock nut M6 SUS spring washer M8 SUS spring washer HARDWARE KIT D M6 12 screw M10 lock nut ...

Page 16: ... Before beginning assembly of product make sure all are parts present Inspect contents of box to make sure all parts are included and not damaged If any part is missing or damaged do not attempt to assemble the product NOTE Some parts with screws pre installed Loosen and tighten for final assembly Estimated Assembly Time 1 hour by two people ...

Page 17: ... leg end cap 37 into left front leg 39 and left rear leg 38 Make sure the leg end cap is locked into the square hole on the legs 2 Use 8 pcs of D screw to attach legs to each corner of the fire box as shown Don t tighten the 8 pcs of screw before bottom shelf assembly on step 3 D M6 12 screw X 8 ...

Page 18: ...rew to attach bottom shelf 35 to the 4 legs Don t forget to tighten the 8 pcs of screw of step 2 after bottom sheft fix well 4 Use 4 pcs of D screw to attach cart crossbeam 32 to left legs D M6 12 screw X 4 D M6 12 screw X 4 ...

Page 19: ...se 4 pcs of D screw to attach cart crossbeam 32 to right legs 6 Thread axle 34 through the wheels 33 right rear leg and right front leg and then fasten with K nut as shown D M6 12 screw X 4 K M10 lock nut X 2 ...

Page 20: ...chimney assembly 2 from inner to outside of charcoal grill hood and then use 3 pcs of D screw and H nut to attach chimney to hood use F spring and I cap nut to fasten chimney cover 1 to chimney according to the diagram as shown J M8 SUS lock nut X 1 D M6 12 screw X 3 F spring X 1 H M6 lock nut X 3 I M6 cap nut X 1 M M8 SUS spring washer X 1 ...

Page 21: ...k Handle and loosen the handle from the bracket Use 2pcs D Screws to attach the Right Shaft Support Bracket 18 together with Handle Locking Bracket 22 from inside of Firebox front panel Note Retain the removed Self Tapping Bolt for use in next step 10 2 Rotate the Crank Handle 23 into the hole of the front panel and then fasten the Self Tapping Bolt to the end of the Crank Handle 23 Note Make sure...

Page 22: ...22 11 1 11 1 Put the Bolts of the shaft assembly 10 into the slot of the left right fire box side panel Fit the shaft onto the slot of the bracket of the fire box front panel ...

Page 23: ...e holes of the charcoal pan 9 with the holes on Shaft Assembly brackets and install the charcoal pan 9 onto the brackets by tightening 4pcs D crews as shown 12 Insert the knobs 50 to control panel as shown D M6 12 screw X 4 ...

Page 24: ...se 4 pcs of A screw to attach grease cup support 44 to grease tray 14 Fasten the handles 28 and spacers 27 to ash pan 25 and grease tray 47 with 2 pcs of B screw on each side And then insert ash pan and grease tray to bottom of fire box as shown ...

Page 25: ...o upper hole of each right leg as shown Tighten screws to leave the screws head protruding approximately 1 5 inch Hang the side shelf brackets onto the protruding bolt heads and then fully tighten screws as shown Insert 2 pcs of E screw into the lower holes of side shelf bracket and fully tighten screws as shown below ...

Page 26: ...26 17 Insert flame tamer 55 inside fire box as shown below 18 Insert cart handle 45 to left legs hole as shown below 55 ...

Page 27: ...27 19 Place cooking grid 8 56 inside fire box as shown below 20 Install the warming rack 57 7 as shown ...

Page 28: ...8 D M6 12 screw X 1 E M6 18 shoulder screw X 1 21 Fasten lighting rod 40 to left front leg with 1 pcs of E screw 22 Thread hose through hose hook 41 then fasten it to left front leg with 1 pcs of D screw ...

Page 29: ...29 23 Install gas tank hook 42 as shown below 1 2 3 ...

Page 30: ...30 24 Assembly is completed ...

Page 31: ...nect the L P gas supply cylinder please follow the steps below 1 2 Make sure tank valve is in its full off position turn clockwise to stop Check tank valve to assure it has proper external male threads type 1 connection per ANSIZ21 81 Minimum clearance from sides and back of unit to combustible construction 91 cm 36 in from sides and 91 cm 36 in from back All internal packaging removed Knobs turn f...

Page 32: ...ke sure the L P cylinder is 80 full Only those parts recommended by the manufacturer should be used on the grill Substitution will void the warranty Do not use the grill until all connections have been checked and do not leak Each grill burner is tested and adjusted at the factory prior to shipment however variations in the local gas supply may make it necessary to adjust the burners The flames of ...

Page 33: ...ut the use of lava rocks or briquettes of any kind Heat is radiated by the flame tamers positioned above each burner Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the grill if the odor of gas is present Only the pressure regulator and hose assembly supplied with the unit should be used Never substitu...

Page 34: ...rol Knob 1 If the burner will not light after several attempts then the burner can be match lit before using the match allow 5 minutes for any accumulated gas to dissipate 2 Clip a match on one end of the lighting rod 3 Light match 4 Hold lighting rod and insert lighted match right next to the burner ports 5 Push and turn the designated control knob to HIGH 6 Burner should ignite immediately ...

Page 35: ...re disposal Keep container a safe distance from combustible materials Wet the surfaces beneath and around the grill to extinguish any ashes or coals that may have fallen out of grill To prevent excessive rust clean grill after each use cover and store in a dry place Add lubricant to the end of crank handle after using the grill every 2 3 times to make sure the handle is lifting the charcoal tray s...

Page 36: ...re lighting the fire open the hood of your CHARCOAL GRILL as well as all of the butterfly dampers and remove the cooking grates Do not build too large a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 30 briquettes and adding more as needed during cooking but the total maximum charcoal required should be less than 3 5 pounds After allowing the fire to burn down pl...

Page 37: ...d much longer cooking times Slow smoking is actually a way to cure meats rather than cook them Slow smoking is ideal for turkeys chick ens beef briskets cheese and sausage Slow smoking uses temperatures that range from 140 F to 225 F Most slow smoking recipes call for the use of saline brine that helps preserve the meat and avoid bacterial contamination during the cooking process The temperature g...

Page 38: ... mild detergent and warm water solution A small amount of sand may be placed in bottom of grease tray to absorb the grease Check the grease tray frequently do not allow excess grease to accumulate and overflow out of the grease tray Warning If you wish to replace main burner we strongly recommend that you hire a professionallytrained technician to replace it Please understand that we will not be re...

Page 39: ...r an extended period of time High setting Use this setting for fast warm up for searing steaks and chops and grilling Low setting Use this setting for all roasting baking and when cooking very lean cuts such as fish These temperatures vary with the outside temperature and the amount of wind Cooking with in direct Heat You can cook poultry and large cuts of meat slowly to perfection on one side of t...

Page 40: ...eness of meat whether rare medium or well done is affected to a large degree by the thickness of the cut Expert chefs say it is impossible to have a rare doneness with a thin cut of meat The cooking time is affected by the kind of meat the size and shape of the cut the temperature of the meat when cooking begins and the degree of doneness desired When defrosting meats it is recommended that it be do...

Page 41: ...llow the limitation or exclusion of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from state to state DO NOT RETURN TO STORE For service regarding this warranty call our Customer Service Department at 1 866 206 0888 from 8 00am to 4 30pm eastern time Monday th...

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