Excelsior-HENDERSON Super X 1999 Handbook Download Page 3

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1-0

6999-0006 Rev. A

Vehicle Setup

Super X



- left side view

1. HORN
2. HEADLAMP
3. FRONT LEFT TURN SIGNAL/

RUNNING LIGHT

4. CLUTCH LEVER
5. CLUTCH FLUID RESERVOIR
6. LEFT MIRROR

7. LEFT HANDLEBAR

CONTROLS

8. INSTRUMENT POD
9. AIR FILTER
10. FUSES (UNDER SADDLE)
11. RIDER’S SADDLE
12. TANDEM SADDLE

13. LEFT REAR TURN SIGNAL
14. TAIL LIGHT
15. REAR AXLE ADJUSTER

(ONE EACH SIDE)

16. REAR BRAKE CALIPER
17. PASSENGER FOOTREST
18. BATTERY

19. SIDESTAND
20. RIDER FOOTREST
21. GEAR SHIFT PEDAL
22. EVAPORATIVE CANISTER

(CALIFORNIA MODEL ONLY)

23. FRONT BRAKE CALIPER

Super X - right side view

1. RIGHT REAR TURN SIGNAL
2. DRIVE BELT

(UNDER GUARD)

3. TANDEM SADDLE
4. RIDER’S SADDLE
5. REAR SHOCK ABSORBER

(UNDER SADDLE)

6. MAIN SWITCH

7. INSTRUMENT POD
8. THROTTLE CONTROL GRIP
9. RIGHT HANDLEBAR

CONTROLS

10. RIGHT MIRROR
11. FRONT BRAKE FLUID

RESERVOIR

12. FRONT BRAKE LEVER

13. THROTTLE CABLES
14. FRONT RIGHT TURN SIGNAL/

RUNNING LIGHT

15. FUEL CAP
16. FORK LOCK
17. REAR BRAKE FLUID

RESERVOIR

18. REAR BRAKE PEDAL

19. RIDER FOOTREST
20. ENGINE OIL FILTER COVER
21. ENGINE OIL DRAIN PLUGS

(UNDER ENGINE)

22. ENGINE OIL FILL CAP AND

DIPSTICK

23. PASSENGER FOOTREST
24. EXHAUST MUFFLERS

10539

10540

Summary of Contents for Super X 1999

Page 1: ...incurring any obligation to make the same or similar changes to motorcycles previously built EXCELSIOR HENDERSON MOTORCYCLE MANUFACTURING COMPANY 805 HANLON DRIVE BELLE PLAINE MINNESOTA 56011 TELE 61...

Page 2: ...torcycle Special Symbols And Terms The hazard symbol indicates a potential hazard to yourself others or the motorcycle Pay special attention to information in the Handbook that begins with this symbol...

Page 3: ...EVAPORATIVE CANISTER CALIFORNIA MODEL ONLY 23 FRONT BRAKE CALIPER Super X right side view 1 RIGHT REAR TURN SIGNAL 2 DRIVE BELT UNDER GUARD 3 TANDEM SADDLE 4 RIDER S SADDLE 5 REAR SHOCK ABSORBER UNDER...

Page 4: ...13 Check Rear Wheel Alignment 1 13 Adjust Rear Wheel Alignment 1 14 Drive Belt Tension 1 15 Check Drive Belt Tension 1 15 Adjust Drive Belt Tension 1 15 Engine Oil 1 16 Low Fuel Indicator 1 16 Fuel Ta...

Page 5: ...al and safety systems or devices must be left intact as designed and manufactured Changes to the exhaust evaporative or fuel systems may void the motorcycles warranty Do not modify the automatic headl...

Page 6: ...is delivered 1 FLAT PRY BAR 2 CRATE BACK 3 PROTECTIVE COVER Remove Motorcycle 1 Remove the mounting screws from the board behind the rear wheel of the motorcycle This board is installed to hold the m...

Page 7: ...for shipment or during unpacking from shipment StepCaptionHold For demonstration only StepCaptionHold These are BLIND white text 1 PACKING LIST 2 U P C CODE 3 V I N NUMBER If any damage to the motorcy...

Page 8: ...ot have charged batteries on hand start charging the battery as soon as possible WARNING ACID IS POISONOUS Contains sulfuric acid Ventilate the area when filling or charging batteries ACID CAN CAUSE S...

Page 9: ...l 1 AIR BUBBLES 2 FILLER PORT 8 Make sure all of the electrolyte in each bottle section has emptied into the cells of the battery 9 Tap each bottle section to remove any remaining electrolyte Make sur...

Page 10: ...not 12 8 volts or more repeat the charging cycle 1 VOLTMETER Remove Saddles To gain better access to the battery wires and terminals we recommend removing the motorcycle saddles before installing the...

Page 11: ...c shock that could result in damage or injury Connecting the battery cables to the wrong terminals can damage the electrical system 5 Apply a thin coat of grease to the cable connectors 6 Install the...

Page 12: ...down All spokes should be equally tight and have the same amount of flex Tighten loose spokes or replace bent broken or missing spokes See the motorcycle s Service Handbook WARNING Spokes adjusted or...

Page 13: ...e Remove the key and make sure the handlebars turn freely from side to side 1 FORK LOCK Install Mirrors 1 To install both right and left mirrors insert the threaded end of the mirror into the threaded...

Page 14: ...R COVER 2 ADJUSTER JAM NUT 3 CABLE ADJUSTER 4 OPENING CABLE 5 CLOSING CABLE Front Brake 1 Inspect all hoses and hose connections for dampness or stains from leaking or dried hydraulic fluid 2 Bring th...

Page 15: ...he way to the handlebar see the motorcycle s Service Handbook Rear Brake 1 Inspect all hoses and hose connections for dampness or stains from leaking or dried hydraulic fluid 2 Bring the motorcycle to...

Page 16: ...n be harmful if swallowed If hydraulic fluid is swallowed induce vomiting and call a doctor In case of contact with skin or eyes flush with water 1 RESERVOIR COVER 2 GASKET PLATE 3 GASKET 4 SIGHT GLAS...

Page 17: ...posite location on the other side of the motorcycle 6 Loosen the adjuster jam nuts 1 ALIGNMENT GAUGE 2 POINTER 7 Turn the rear axle adjuster in or out until the dimple in the rear axle aligns with the...

Page 18: ...5 Push the plunger upward until the small O ring touches the tension gauge body Make sure the tension gauge is seated squarely against the drive belt and move the large O ring until it aligns with the...

Page 19: ...ormal operating temperature Since you will be road testing the motorcycle later in the vehicle setup consequently heating the engine to normal operating temperature instructions for checking the oil l...

Page 20: ...you hear one or more distinct clicks Be certain the fuel cap is properly sealed and tightened before starting the engine Caution Fuel can damage painted surfaces and plastic parts Wipe spilled fuel i...

Page 21: ...re energized You can activate all switch and button operated controls except the electric starter button 1 UNLOCKED 2 OFF POSITION 3 ACC POSITION 6 Turn the indicator to the On position When the main...

Page 22: ...ndicator 1 Push and release the turn signal switch to the right or left The turn signal indicator should flash 2 Push the turn signal switch in toward the handlebar to cancel the turn signals 3 Push a...

Page 23: ...dometer or the trip meter mileage The odometer trip meter function button toggles the digital display between the odometer mileage and the trip meter mileage The odometer trip meter function button al...

Page 24: ...HEADLAMP DIMMER SWITCH Turn Signals 1 Move the turn signal switch to the left The front and rear left turn signal lights should flash 2 Push the turn signal switch in toward the handlebar to cancel t...

Page 25: ...1 Apply slight pressure to the front brake lever The tail light brightness should increase 2 Apply slight pressure to the rear brake pedal The tail light brightness should increase 1 TAIL LIGHT Start...

Page 26: ...nd hold the starter button again Hold the starter button for as short a time as possible to minimize battery drain and avoid over heating the starter Do not hold the starter button in for more than 10...

Page 27: ...er we recommend that you wear an approved helmet eye protection gloves boots and a jacket to prevent or reduce your chance of injury in case of a fall during the road test Some state laws require that...

Page 28: ...the clutch is fully engaging and disengaging the transmission Transmission Operation The motorcycle is equipped with a five speed transmission and a heel toe shift pedal To shift to a higher gear pre...

Page 29: ...at a speed in excess of the recommended downshift point may severely damage the transmission or cause the rear wheel to lose traction In either case you could lose control of the motorcycle It could a...

Page 30: ...so strongly that the wheel loses traction may cause you to lose control of the motorcycle Braking hard on wet rough loose or slippery surfaces can cause the motorcycle to loose traction and you could...

Page 31: ...and on level ground Remove the oil filler cap and wipe the dipstick clean Reinstall the dipstick and turn the cap clockwise until it seats 1 FILLER CAP AND DIPSTICK 4 Remove the dipstick again and no...

Page 32: ...er or water in the exhaust pipes may cause the engine to start and run poorly 2 Wash the entire motorcycle using a soft cloth or sponge soaked in a solution of mild detergent and warm water Apply mini...

Page 33: ...g radius 7 6 Brakes diameter X width Front 11 5 X 0 236 floating disc 4 piston caliper Rear 11 5 X 0 236 floating disc 4 piston caliper Wheels Type Front stainless steel 40 spoke Rear stainless steel...

Page 34: ...e operation and may damage critical fuel system components Gasoline containing up to 15 Methyl Tertiary Butyl Ether MTBE can be used Gasoline containing up to 10 Ethanol can be used Gasoline that has...

Page 35: ...lbs Nut 79 ft lbs Rear shock absorber 72 ft lbs Battery cover strap screw 7 ft lbs Voltage regulator screw 7 ft lbs Rear electronics cover screw 7 ft lbs Electronics oil fill cover screw 7 ft lbs Mai...

Page 36: ...Vehicle Setup 6999 0006 Rev A 1 33 NOTES...

Page 37: ...2 0 6999 0006 Rev A Owner Predelivery 2 NOTES...

Page 38: ...se the spaces provided on the Certificate of Vehicle Setup Predelivery to indicate completion of each step of the Owner Predelivery process General Information 2 1 Vehicle Literature Kit 2 2 WARNING R...

Page 39: ...should take an average reader about 30 minutes to read the entire document carefully and it may be the most valuable half hour the new Owner has ever had RiderCourse Pamphlet The pamphlet introduces...

Page 40: ...s possible Rider s Warranty Service Records This booklet is the business end of the Literature Kit It includes The Excelsior Henderson Limited Warranty The Noise Control System Warranty and Regulation...

Page 41: ...Where a warrantable condition exists Excelsior Henderson will repair your motorcycle at no cost to you including diagnosis parts and labor 10591 EXCELSIOR HENDERSON MOTORCYCLE MANUFACTURING COMPANY 80...

Page 42: ...he Product Description and Instruments and Controls chapters of the Rider s Handbook Adjust Rear Suspension Help the new Owner experience a great ride right from the start Adjust the rear suspension t...

Page 43: ...esenting the new Owner with the motorcycle keys record the key identification number on the Certificate of Vehicle Setup Predelivery The Owner must provide the key identification number when ordering...

Page 44: ...op working condition Regular service increases the motorcycle s durability safety and dependability and provides greater riding pleasure 500 Mile Service We understand how busy your Service Department...

Page 45: ...2 8 6999 0006 Rev A Owner Predelivery NOTES...

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