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OmniCure® AC2 Series 

UV Curing Solutions 

 

 

http://www.excelitas.com/omnicure

 

Excelitas Canada Inc. 2015 

All rights reserved 

035-xxxxxR, rev.1 

13

 

035-00589R Rev5 

8

 

Troubleshooting 

8.1

 

Symptoms and Possible Causes 

Service to be completed by qualified Excelitas Technologies personnel only! 

Always wear optical safety glasses while troubleshooting. Never put hands or 
fingers in front of the lens. Serious personal injury may result. 

Do not place any potentially combustible materials (e.g. paper, card, etc.) in 
front of the LED Head. Risk of fire and damage to the UV LED Head may result. 

If the system fails to power up:  

 

Make sure the AC power cord is securely plugged into a functional AC outlet and into the AC inlet on 
the power supply unit.  

 

Make sure that the circuit breaker on the power supply unit is not tripped. If so, reset breaker.  

 

Make sure all cable connections (power supply to UV LED Head) are secure.  

 

Ensure that the power supply is switched on and the green LED indicator on the front panel is lit. 

If the system powers up but experiences a thermal fault during operation:  

 

Ensure UV Head is installed with adequate clearance around intake and exhaust ports.  

 

Ensure intake air filter is not clogged or obstructed.  

 

If filter is clogged, either clean with compressed air or replace with a new filter insert.  

If the system powers up but does not emit UV:  

 

Make sure the door lock electrical loopback on the PLC is installed properly.  

 

Ensure that the voltage levels on pins 3, 5 and 8 of the PLC interface match the logic required to enable 
the LEDs.  

 

Check the visual indicator for signs of a fault.  

If a fault condition has been detected:  

 

Attempt to clear the fault by cycling power to the LED Head or by pressing the “Clear Fault” button on 
the PLC 2000 controller.  

If the system exhibits a fault condition with a slow-flashing red:  

 

Power-cycle the UV Head to clear.  

If the light intensity is too low:  

 

Make sure the input voltage is at least 46V (input voltage to the Head for the purposes of powering the 
head is typically 48V (46-50V DC)).  

 

Clean the optical window of the UV LED Head as described in Section 

9.3

, “Cleaning the LED Head”.  

 

Verify that the intensity level of the UV LED Head is set to the correct level, using the PLC Controller.  

 

If problems persist beyond these troubleshooting points, please contact Excelitas Technologies Service 
Department (refer to 

Section 12, 

“Contact Information”). 

Summary of Contents for AC2110-365

Page 1: ...AC275 395 75 mm 019 00236R AC275F 365 75mm 019 00270R AC275F 395 75mm 019 00263R AC2110 365 110 mm 019 00271R AC2110F 365 110 mm 019 00272R AC2110 395 110 mm 019 00239R AC2110F 395 110 mm 019 00254R...

Page 2: ...by any means without the prior written consent of Excelitas Canada Inc every effort has been made to ensure information in this manual is accurate however information in this manual is subject to cha...

Page 3: ...5 All rights reserved 035 xxxxxR rev 1 ii 035 00589R Rev5 Revision History Revision Comments Rev 1 0 Initial release Rev 2 0 Revised pins for enabling LED Rev3 0 Release of new models Rev 4 0 Updated...

Page 4: ...ng the UV LED Head 10 6 1 Interfacing with the PLC 10 6 2 Integrating Monitoring with External Circuitry 11 7 Using the LED Head 12 7 1 Understanding the LED Indicators 12 7 2 Fault Status 12 8 Troubl...

Page 5: ...Figure 2 UV LED Head side top 6 Figure 3 UV LED Head back 6 Figure 4 PLC2000 Remote Control Console 7 Figure 5 PLC Connector looking at UV Head 10 Figure 6 PLC digital output equivalent circuit 11 Ta...

Page 6: ...le by the integration of state of the art electronics effective thermal management and high performance optics Acoustic noise is minimised through an innovative load adaptive fan that keeps the LEDs o...

Page 7: ...lation operation and maintenance of the OmniCure AC System They are also presented throughout this Installation Reference Guide as applicable WARNING Do not stare directly at the light emitted from th...

Page 8: ...UV LED Head Warning Monitoring the system during automated operation The level of UV energy supplied by the OmniCure AC System is sufficient to ignite flammable substances Therefore when the unit is...

Page 9: ...015 All rights reserved 035 xxxxxR rev 1 4 035 00589R Rev5 3 Optical Safety Data IEC 62471 Photobiological Safety of Lamps and Lamp Systems Resulting Classification and Labelling Hazard AC2xxx 395 Act...

Page 10: ...y Power cable You will also require a PLC controller unless you are using an existing controller The PLC controller is used to discover the extensive functionality of the UV LED head Integrators can a...

Page 11: ...Solutions http www excelitas com omnicure Excelitas Canada Inc 2015 All rights reserved 035 xxxxxR rev 1 6 035 00589R Rev5 4 3 UV LED Head Images Figure 1 UV LED Head front Figure 2 UV LED Head side...

Page 12: ...shared connector to the UV LED Head see Figure 2 c Attach the female end of the short leg to the PLC I O connector on the controller console see Figure 4 4 Connect the PLC loop back connector to the...

Page 13: ...he main power switch of the power supply to the ON position and check the fan for airflow 5 The LED indicator on the UV LED Head will flash green during boot up and change to a steady green indicating...

Page 14: ...r flow The UV LED Head weights can be found in Section 10 2 The UV LED Head has four mounting holes on the back of the unit M4 X 7mm deep Refer to Figure 3 For optimal performance do not obstruct the...

Page 15: ...d Refer to chart below for the pinout on the AC2 system The connector type used is Connector JST S18B PUDSS 1 Mating Connector JST PUDP 18V S Pin No Signal Name Description 1 General Fault 0 0 0 4V Ge...

Page 16: ...Input 48 V 12 13 14 15 empty Empty pin 16 empty Empty pin 17 Chassis Ground 18 Chassis Ground Table 1 PLC Connector Pin Out 6 2 Integrating Monitoring with External Circuitry All inputs and outputs fr...

Page 17: ...ng the LED Indicators LED Indicator Condition Steady green System Ready no critical faults Steady amber UV LED turned ON Steady red Critical fault Temperature Fault LED Fault System Error Slow flashin...

Page 18: ...installed with adequate clearance around intake and exhaust ports Ensure intake air filter is not clogged or obstructed If filter is clogged either clean with compressed air or replace with a new fil...

Page 19: ...s located on the LED heads have at least 5inches 12cm of clearance to allow sufficient air flow Avoid physical shocks or jarring of the LED Head especially while the unit is operating When necessary c...

Page 20: ...ed into quarters or a lint free cotton swab Saturate the lens tissue or swab with organic solvent as indicated in the cleaning materials section CAUTION Before using any solvent consult the manufactur...

Page 21: ...m Estimated LED Life 20 000 hrs 20 000 hrs 20 000 hrs 20 000 hrs Typical Peak Irradiance 3 4W cm2 TBD 4 1W cm2 TBD 3 4W cm2 TBD 4 1W cm2 TBD Variable Intensity Range 20 100 20 100 20 100 20 100 Typica...

Page 22: ...with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user wil...

Page 23: ...Curing Solutions http www excelitas com omnicure Excelitas Canada Inc 2015 All rights reserved 035 xxxxxR rev 1 18 035 00589R Rev5 China RoHS The symbol above indicates a product does not contain any...

Page 24: ...warranty may not form the basis for any claims for damages in particular not for compensation of consequential damages This warranty is not transferable WARNING Apart from filters there are no field s...

Page 25: ...airs may be completed quickly and efficiently In North America request for Return Authorization number can be made online at http www excelitas com Pages Support Service Instructions aspx Enclose deta...

Page 26: ...ississauga Ontario L5N 6H7 CANADA Tel 1 905 821 2600 Toll 1 800 668 8752 USA and Canada Fax 1 905 821 2055 http www excelitas com Pages Product OmniCure aspx Technical Assistance techsupport excelitas...

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