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Excelitas Technologies 010-00369R, Installation Reference Manual

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OmniCure® LX500 Series 

UV Curing Solutions 

 

 

 

Applicable for the following UV LED Head Controller models: 

 

Model 

Part Numbers 

LX500-2

 (supports two LED Heads)

 

010-00369R  

LX500-4

 (supports four LED Heads)

 

010-00375R 

 

Installation/Reference Guide 

 

 

 

 

 

 

 

 

 

Excelitas Canada Inc. 

 

2260 Argentia Road 
Mississauga (ON) 
L5N 6H7 Canada 

+1 905.821.2600 
www.excelitas.com 

035-00628R Rev 1

Summary of Contents for 010-00369R

Page 1: ...Head Controller models Model Part Numbers LX500 2 supports two LED Heads 010 00369R LX500 4 supports four LED Heads 010 00375R Installation Reference Guide Excelitas Canada Inc 2260 Argentia Road Mis...

Page 2: ...and form by any means without the prior written consent of Excelitas Canada Inc every effort has been made to ensure information in this manual is accurate however information in this manual is subjec...

Page 3: ...rstanding the Controller Display 12 6 3 Closed Loop Feedback 15 6 4 Defining Exposure Parameters 15 6 5 Running an Exposure from the Controller 18 6 6 Using the PC Interface with USB Connection 18 6 7...

Page 4: ...Information 36 Figures Figure 1 UV LED Head Controller front 7 Figure 2 UV LED Head Controller back 7 Figure 3 UV LED Head 7 Figure 4 Lens LED Head Connection 9 Figure 5 Recommended Clamp Position 10...

Page 5: ...in 1 increments from 5 to 100 to provide light for your application In order to set your OmniCure LX500 series at specific irradiance levels W cm2 we suggest running trials to optimize the results fo...

Page 6: ...ted throughout this Installation Reference Guide as applicable WARNING Do not stare directly at the light emitted from the LED array This may be harmful resulting in eye injury Always use UV protectiv...

Page 7: ...rated unattended in an automated environment an alarm function must be provided by the user to indicate a malfunction in the associated equipment used During installation the appropriate measures must...

Page 8: ...utions http www excelitas com omnicure Excelitas Canada Inc 2020 All rights reserved 035 xxxxxR rev 1 4 035 00628R 3 Optical Safety Data IEC 62471 Photobiological Safety of Lamps and Lamp Systems Resu...

Page 9: ...ssembly 019 00286R 365nm x 125mm LED UV Head Clamp Assembly Not included 019 00287R 385nm x 55mm LED UV Head Inc Clamp Sub Assembly 019 00288R 385nm x 125mm LED UV Head Clamp Assembly Not included 019...

Page 10: ...6 035 00628R LS100P Light Sensor Power 019 00297R OmniCure Light Meter System LM2011 LS100 010 00281R Beam Positioning Kit 019 00131R Calibration Kit Irradiance 019 00299R Calibration Kit Power 019 00...

Page 11: ...Controller and Head Images Note LX500 4 shown Figure 1 UV LED Head Controller front Figure 2 UV LED Head Controller back Figure 3 UV LED Head Display Radiometer connection MicroSD card slot Power swit...

Page 12: ...ation position by tightening the hex screw Refer to Figure 6 for typical installation applications 8 Attach the appropriate lens and remove the protective cap To remove the cap pull the cap hat do not...

Page 13: ...nscrew the lens housing and replace with desired replacement lens Refer to Figure 4 It is recommended to clean the replacement lens thoroughly prior to replacement Refer to Section 8 3 Cleaning the LE...

Page 14: ...l rights reserved 035 xxxxxR rev 1 10 035 00628R Figure 5 Recommended Clamp Position Figure 6 Typical Installation Applications Figure 7 Extension Rod Application Clamp Bottom of clamp should be betwe...

Page 15: ...er technical specification for more detailed information 3 Turn the Controller power switch to ON refer to Figure 1 4 The LCD screen will turn on and the Excelitas Technologies logo and the software v...

Page 16: ...se on the screen is selected the menu icon is The status bar may also display the following icons indicates that the PLC door pin is open and LED exposures have been disabled indicates that the front...

Page 17: ...code on the UV LED Head The intensity will be displayed as a percentage for un calibrated heads or in W cm2 or W for calibrated heads refer to Section 8 5 Calibrating a UV LED Head Closed loop feedba...

Page 18: ...interface will lock due to the signal flip Ensure you can control the PLC lock signal before toggling this setting Can be corrected via PC interface Language switch the language displayed on the LCD s...

Page 19: ...eflects the current free space on the card 6 3 Closed Loop Feedback This symbol means that the LED is currently being closed loop feedback controlled Every time an intensity adjustment is made whether...

Page 20: ...ng For each step define the following which UV LED Head is being controlled Time the exposure time in seconds Level the intensity of exposure this will inherit the current status of the head connected...

Page 21: ...Ensure the trigger source selected is correct for the program you wish to repeat Example 5 Using the S2000 command set Time Level Dwell Src 1 1 PC 2 2 PC Heads 1 and 2 will respond to the S2000 comman...

Page 22: ...anel screen 6 6 Using the PC Interface with USB Connection The LX500 can be commanded via a virtual RS 232 serial port The serial port communication settings are not adhered to and instead communicati...

Page 23: ...8 SYNCOUT4 9 Programmable Sync Output When the UV LED head connected to channel 1 is on pin is open When the UV LED head connected to channel 1 is off pin is open A positive and negative delay can be...

Page 24: ...shown in Figure 9 below Figure 9 PLC digital output equivalent circuit Running an Exposure Optionally use the StepCure screen refer to Section 6 4 Defining Exposure Parameters to override the default...

Page 25: ...the foot pedal to trigger an exposure All LEDs are in either count up or countdown mode If the arrow in the status bar is pointing up the unit is in count up mode The UV LED Head connected to channel...

Page 26: ...f the LED Head Risk of fire and damage to the UV LED Head may result If the controller fails to power up or function properly Make sure the AC power cord is securely connected to a grounded earthed ma...

Page 27: ...amage Bit 5 16 The 1 wire memory chip for head X has an error The head will remain disabled until the power is cycled Check LED head to controller connections Bit 6 32 No temperature reading from head...

Page 28: ...OmniCure LX500 Series UV Curing Solutions http www excelitas com omnicure Excelitas Canada Inc 2020 All rights reserved 035 xxxxxR rev 1 24 035 00628R Table 2 Error Codes X LED Input Ch1 Ch2 Ch3 Ch4...

Page 29: ...roller unit for proper air flow Avoid physical shocks or jarring of the LED Head especially while the unit is operating The lens assembly includes a coated lens and lens holder Improper handling and c...

Page 30: ...TION Do not use any alcohol or acetone based solutions to cleaning the controller housing Ensure the controller is in the off position and the power supply is unplugged Use a mild soap solution as the...

Page 31: ...can be seen on the graph Do not remove the LS100 LS100P while the UV LED head is being calibrated Once the calibration complete message appears the calibration is complete The intensity displayed on t...

Page 32: ...e count up or down mode enter 0 for down 1 for up all heads will be assigned the same value Hd 3 Exp The exposure time for head 3 in seconds Hd 3 Pwr The intensity percentage of head 3 Hd 3 Irr The ir...

Page 33: ...Time The exposure time setting in seconds Hd 2 Pwr If a decimal number the irradiance in W cm2 if a whole number the percentage setting Hd 2 Cnt The exposure time count in seconds that the head was i...

Page 34: ...of the LED head that was calibrated Wavelength The wavelength of the LED head that was calibrated also the wavelength the LS100 sensor was set to for the calibration Gain and The 10 gain settings and...

Page 35: ...utton to control the display mode Timer Programmable trigger adjustable countdown range from 999 9s to 0 1 in 0 1s intervals or user selectable timing via trigger level Level Adjustable output modes 5...

Page 36: ...Refer to OmniCure LED Head Assembly Specification Guide 035 00638R for LED Head specifications The peak wavelength of the UV LED Head 5nm The UV LED Head is capable of responding to PLC control signa...

Page 37: ...adio interference in which case the user may be required to take adequate measures FCC Class A Digital Device or Peripheral Information to User Note This equipment has been tested and found to comply...

Page 38: ...bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination...

Page 39: ...nsferable WARNING There are no field serviceable parts within the equipment Opening the equipment will void the warranty 11 1 Checking Your Warranty Status The UV LED heads have a life expectancy of 1...

Page 40: ...oll 1 800 668 8752 USA and Canada Fax 1 905 821 2055 https www excelitas com product category omnicure led spot uv curing systems and accessories https www excelitas com ox_service_request_form https...

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