EWS OS 3030 Instruction Manual Download Page 19

OS3030

Input functions

16

Input functions

The "FULL" and "EMPTY" inputs are standard features. Define whether the inputs are activated are
activated when the contact is open or closed. This is defined in programming step 4.4.

Optionally, the controller can be equipped with a motor circuit-breaker for 1-phase high-pressure
pumps. The break contact and a motor circuit-breaker alarm contact, if included, are connected inter-
nally on the PCB.
The "external switch" function must be used for the alarm contact for an external motor circuit-breaker.

FULL and EMPTY

The level switch connections for automatically
refilling a reservoir are marked "FU" (FULL)
and "EM" (EMPTY).
If both alarm signals are activated, "FULL" has
greater priority.

A reservoir can only be refilled via the (FULL)
level switch. The (EMPTY) level switch is then
used to signal that the reservoir has run dry.
Alternatively, the reservoir can be refilled via
both level switches, ("FULL", "EMPTY") or
manually. (See programming step 5.1)

The response time for the inputs is 4 seconds.

The "FULL" and "EMPTY" alarm signals can
be connected to the alarm relay or to the
buzzer.

The "FULL" and "EMPTY" alarm signals are
shown in the LCD whenever the alarm relay or
horn are activated, or if the inputs have only
been programmed to act as full and empty
alarm signals.

Motor circuit-breaker

The alarm contact for the motor circuit-breaker
is active when the contact is made.

The response time is 2 second.

The motor circuit-breaker alarm signal can be
connected to the alarm relay or to the buzzer.

The motor circuit-breaker alarm signal is dis-
played in the LCD.

WARNING! The motor circuit-breaker has to
be released following a fault alarm. The system
is switched

back on manually by pressing

"ON".

There are another two inputs (or three with the IF plug-in card) (IN1, IN2 and IN3) available for the
system controller. These can be assigned the following functions, in accordance with the programming
sequences in programming steps 4.1 - 4.3. In programming step 4.4, specify whether the functions are
to be activated when the contact is made or broken.

STOP input

In programming step 5.13, specify the phases
in which the ATOP input is scanned.

If the input is active, the outputs are connected
to the positions programmed in the relevant
programming steps, i.e. 10.1,10.2 and 17.1.

Furthermore, in programming step 5.14, you
can specify whether the system should resume
operation once the stop signal has been dis-
abled or has to be restarted manually.

The stop function is used, for example, to
switch off the osmosis plant during the regen-
eration of an upstream softening plant.

The system can be switched back on by press-
ing "ON", even while the stop signal is active.

The stop signal is ignored until the next deacti-
vation sequence.

The response time for the input is 6 seconds.

The "STOP" alarm signal can be connected to
the alarm relay or to the buzzer.

The "STOP" phase is displayed in the LCD.

Summary of Contents for OS 3030

Page 1: ...Electronic Controllers for Reverse Osmosis Plants Instruction Manual OS 3030 Software version 2 01...

Page 2: ...7 Rinse after production 8 Rinse during standby 8 Rinse during production 8 Cell constant and temperature 8 Maintenance interval31 Manual control 9 Starting the production phase 9 Starting the SLEEP p...

Page 3: ...Conductivity meter 19 2 Manual temperature compensation 20 3 Conductivity correction factor 20 4 Selecting the programmable functions 21 5 Input function parameters 22 6 Selecting the programmable ou...

Page 4: ...into a reservoir or to the con sumer The plant may come with different design fea tures such as multi stage systems concen trate recirculation or a permeate flush valve which is activated depending on...

Page 5: ...are monitored during the RINSE DURING PRODUCTION phase pro vided the controller is properly programmed the IF plug in card available as an optional extra is plugged in or the requisite sensors are con...

Page 6: ...power failure All of the inputs are deactivated during the STANDBY STOP phase Maintenance phase The plant can be switched on and off during the MAINTENANCE phase in order to clean the osmosis modules...

Page 7: ...an the standard reference reference temperature of 25 C Refer to the diagram below for the correction factor used for the compensation procedure Example Water temperature setting T 11 C Measured condu...

Page 8: ...OS3030 Wall mounted design type OS 3030 5...

Page 9: ...Production 1 Rinse 1 STANDBY Stop maintenance or SLEEP WARNING The remaining time is shown in the top right if time limits apply Second line of the LCD The following information is alternated in the s...

Page 10: ...d FU Reservoir full EM Reservoir empty ST Stop EP Excess pressure CO Concentrate EX External switch LP Low water pressure A horizontal stroke beside the names indi cates that the input is inactive A v...

Page 11: ...e phase Rinse during production The following settings are displayed for rinse during production 1 The rinse interval entered in programming step 15 2 2 The time remaining until the rinse phase is act...

Page 12: ...k Full contact is de tected by the level switch on a reservoir the message Tank Full appears in the LCD and the production process cannot be started If the installation is switched to the Sleep phase...

Page 13: ...y Stop Press the maintenance button If no code number is defined during the basic programming the STANDBY LED pilot lamp goes off after 5 seconds However if a code number has been defined enter the 4...

Page 14: ...ed in programming step 1 4 it must be switched back on manually by pressing ON Possible causes Change in the quality of the water air on the measuring probe interruption in the power supply to the mea...

Page 15: ...re The system can be switched on straight away by pressing ON Possible causes No pressure in the untreated water the pre filter is blocked Concentrate signal 1 The concentrate input has been activated...

Page 16: ...the production process even though the level sensor shows Reservoir Empty Check the level sensor in the reser voir Power failure signal There was no voltage supply to the system or it had been switche...

Page 17: ...d 6 3 A Larger systems require pumps with 3 phase current motors They are activated via a 3 phase current contactor which is connected to PU This contactor must be installed outside the contactor If n...

Page 18: ...can be defined in programming steps 9 to 17 The dosing time can be limited to anything between 1 and 999 minutes However it is cancelled prematurely if it is longer than the current phase and has not...

Page 19: ...it breaker is active when the contact is made The response time is 2 second The motor circuit breaker alarm signal can be connected to the alarm relay or to the buzzer The motor circuit breaker alarm...

Page 20: ...for the IN1 IN2 or IN3 inputs A flow monitor for example can be used to monitor the concentrate flow A switch on delay of between 1 and 999 sec onds can be set in programming step 5 An automatic resta...

Page 21: ...displayed in the LCD first of all and after 4 seconds the display changes to WARNING You must keep the Enter button pressed for the functions described under 3 and 4 3 You can change the language set...

Page 22: ...y probe may falsely indicate a very slight rogue conductivity A MIN limit of 0 1 to 999 9 S cm can be entered for control purposes The fault signal value MIN conductivity value appears on the LCD afte...

Page 23: ...n be compensated in line with the current water temperature The following graph shows the correction factor depending on the temperature selected 3 Conductivity correction factor The conductivity meas...

Page 24: ...nly if you have an IF plug in card installed General note If there is a thermal motor circuit breaker installed in the front panel in 230 V models the corresponding alarm contact is connected directly...

Page 25: ...switch 0 General note The Reservoir Empty and Reservoir Full statuses are displayed on the LCD if the buzzer and the alarm relay have been activated irrespective of the setting selected Concentrate c...

Page 26: ...water pressure alarm signal It then cuts out and must be restarted manually If between 2 and 9 at tempts to switch the system back on are programmed the delay between automatic switch on attempts mus...

Page 27: ...nse during production phase R1 Rinse after production phase M Maintenance phase R2 Rinse during standby phase S1 Standby phase 1 Stop manual start If the stop manual start option is set to Y yes the s...

Page 28: ...tion for the PU IN and CV output functions as well as for any outputs selected in programming steps 6 1 and 6 2 Activate the function when electric power is switched off Activate the function when ele...

Page 29: ...e runs from the start of the selected phase to the end Dosing ON Pulsed dosing can be set for the time specified in 7 1 In this programming step specify a switch on time of between 0 and 999 seconds p...

Page 30: ...permeate valve is de pendent on conductivity during the production phase You can define a set of between 0 2 and 6500 0 s cm Permeate valve activation delay The activation of the permeate valve can be...

Page 31: ...been set an input function selected or appropriate input functions chosen in the previous programming steps Except for the motor circuit breaker selection this is always dis played In this and in the...

Page 32: ...se and cannot be programmed in programming step 9 Set the time of the first stage The permissible range is 0 to 999 seconds If you select 0 the stage is skipped Specify which valves are open whether t...

Page 33: ...IV Input valve AP Additional program CV Concentrate valve DO Dosing PV Permeate valve Stop during Rinse Specify which valves are open whether the high pressure pump is running and whether the programm...

Page 34: ...ing steps 6 1 and 6 2 Set the time of the first stage The permissible range is 0 to 999 seconds If you select 0 the stage is skipped Standby 1 Specify which valves are open whether the high pressure p...

Page 35: ...seconds If you select 0 the stage is skipped Specify which valves are open whether the high pressure pump is running and whether the pro grammed OUT1 and OUT2 outputs if present are active The functi...

Page 36: ...een the final production or rinse phase and the switchover to this rinse function A gap of between 1 and 999 hours can be entered Set the time of the first stage The permissible range is 0 to 9999 sec...

Page 37: ...pse between the final pro duction or rinse phase and the switchover to this rinse function A gap of between 1 and 999 hours can be entered Set the time of the first stage The permissible range is 0 to...

Page 38: ...or not they are to be active during the maintenance phase This is done is programming steps 5 8 5 12 and 5 13 respectively The conduc tivity limits are not queried If a power failure occurs during the...

Page 39: ...gramming step 17 Stop during maintenance phase In this programming step specify the phase in which the system should be before and after the maintenance cycle programming steps 16 1 to 16 4 This phase...

Page 40: ...al code number If you enter Code number No the current code number is deleted WARNING Keep a record of the newly entered code number Once you have entered the new code number this programming step can...

Page 41: ...conductivity 1 3 Osmosis plant stop 4 Tank empty 5 Tank full 6 Exceeded pressure 7 Low water pressure 8 Concentrate flow 9 Motor circuit breaker 10 Power failure 11 Maintenance required 12 PRODUCTION...

Page 42: ...ructions Measure the conductivity of the permeate using the conductivity meter and compare this with the value shown on the LCD ATTENTION Some external relays magnetic switches magnetic valves etc can...

Page 43: ...OS3030 Terminal diagram OS 3030 40...

Page 44: ...z 4A fuse slow burning Controller power 9 VA consumption Live outputs Can withstand a total of 4 A Floating outputs Relay contact load max 250V 4A Inputs Switching contact load max 9V 8 mA Degree of p...

Page 45: ...reverse osmosis system Product type OS3030 Manufacturer EWS Equipment for Water treatment Systems International B V Product environment This product is intended for use in residential en light indust...

Page 46: ...to the carrier e Removal or installation of the product f Any other cause which does not relate to a product defect g Cartons equipment enclosures cables or accessories uses in conjunction with the p...

Page 47: ...lly prohibited by applicable law EWS shall not be liable for 1 Damage to other property caused by defects in the EWS product damages based upon inconvenience loss of use of the product loss of time co...

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