Contents
Notes on the use of these operating instructions
4
099-000099-EW501
29.08.2014
5.8.5.3
Automatic cut-out .......................................................................................... 39
5.8.6
Function sequences/operating modes .......................................................................... 40
5.8.6.1
Explanation of symbols ................................................................................. 40
5.8.6.2
Non-latched mode ......................................................................................... 41
5.8.6.3
Latched mode ................................................................................................ 42
5.8.6.4
spotArc .......................................................................................................... 43
5.8.6.5
Spotmatic ...................................................................................................... 45
5.8.6.6
Non-latched operation, version C .................................................................. 47
5.8.7
Pulses, function sequences .......................................................................................... 48
5.8.7.1
TIG pulses
– non-latched operation .............................................................. 48
5.8.7.2
TIG pulses - latched operation ...................................................................... 48
5.8.8
Pulse variants ............................................................................................................... 49
5.8.9
TIG
activArc
welding ..................................................................................................... 51
5.8.10
Welding torch (operating variants) ................................................................................ 52
5.8.10.1
Tap torch trigger (tapping function) ............................................................... 52
5.8.11
Torch mode and up/down speed setting ...................................................................... 53
5.8.11.1
Standard TIG torch (5-pole) .......................................................................... 54
5.8.11.2
TIG up/down torch (8-pole) ........................................................................... 56
5.8.11.3
Potentiometer torch (8-pole) ......................................................................... 58
5.8.11.4
Configuring the TIG potentiometer torch connection .................................... 59
5.8.11.5
RETOX TIG torch (12-pole)........................................................................... 60
5.8.11.6
Setting the first increment.............................................................................. 61
5.9
MMA welding ................................................................................................................................ 62
5.9.1
Connecting the electrode holder and workpiece lead .................................................. 62
5.9.2
Select welding task ....................................................................................................... 63
5.9.3
Arcforce......................................................................................................................... 63
5.9.4
Antistick......................................................................................................................... 63
5.9.5
Hotstart ......................................................................................................................... 64
5.9.5.1
Hotstart current .............................................................................................. 64
5.9.5.2
Hotstart time .................................................................................................. 64
5.10
Remote control ............................................................................................................................. 65
5.10.1
Manual remote control RT1 19POL .............................................................................. 65
5.10.2
RTG1 19POL manual remote control ........................................................................... 65
5.10.3
Manual remote control RTP1 19POL ........................................................................... 65
5.10.4
Manual remote control RTP2 19POL ........................................................................... 65
5.10.5
RTP3 spotArc 19POL manual remote control .............................................................. 65
5.10.6
Foot-operated remote control RTF1 19POL 5 M / RTF2 19POL 5 M .......................... 66
5.10.6.1
Ramp function foot-operated remote control RTF 1 / RTF 2 ........................ 67
5.11
Interfaces for automation ............................................................................................................. 68
5.11.1
TIG interface for mechanised welding .......................................................................... 68
5.11.2
Remote control connection socket, 19-pole ................................................................. 69
5.12
PC interface ................................................................................................................................. 70
5.13
Machine configuration menu ........................................................................................................ 70
5.13.1
Selecting, changing and saving parameters................................................................. 70
6
Maintenance, care and disposal ......................................................................................................... 74
6.1
General......................................................................................................................................... 74
6.2
Maintenance work, intervals ........................................................................................................ 74
6.2.1
Daily maintenance tasks ............................................................................................... 74
6.2.1.1
Visual inspection ........................................................................................... 74
6.2.1.2
Functional test ............................................................................................... 74
6.2.2
Monthly maintenance tasks .......................................................................................... 74
6.2.2.1
Visual inspection ........................................................................................... 74
6.2.2.2
Functional test ............................................................................................... 74
6.2.3
Annual test (inspection and testing during operation) .................................................. 75
6.3
Disposing of equipment ................................................................................................................ 75
6.3.1
Manufacturer's declaration to the end user .................................................................. 75
6.4
Meeting the requirements of RoHS .............................................................................................. 75
7
Rectifying faults.................................................................................................................................... 76
7.1
Checklist for rectifying faults ........................................................................................................ 76
7.2
Error messages (power source) ................................................................................................... 78