Contents
Notes on the use of these operating instructions
099-005320-EW501
22.05.2014
3
1
Contents
1
Contents .................................................................................................................................................. 3
2
Safety instructions ................................................................................................................................. 5
2.1
Notes on the use of these operating instructions .......................................................................... 5
2.2
Explanation of icons ....................................................................................................................... 6
2.3
General .......................................................................................................................................... 7
2.4
Transport and installation ............................................................................................................ 11
2.4.1
Ambient conditions ....................................................................................................... 12
2.4.1.1
In operation ................................................................................................... 12
2.4.1.2
Transport and storage ................................................................................... 12
3
Intended use ......................................................................................................................................... 13
3.1
Applications .................................................................................................................................. 13
3.1.1
MIG/MAG standard welding ......................................................................................... 13
3.1.1.1
forceArc ......................................................................................................... 13
3.1.1.2
rootArc ........................................................................................................... 13
3.1.2
MIG/MAG pulse welding ............................................................................................... 13
3.1.2.1
forceArc puls ................................................................................................. 13
3.1.2.2
rootArc puls ................................................................................................... 13
3.1.3
TIG (Liftarc) welding ..................................................................................................... 13
3.1.4
MMA welding ................................................................................................................ 13
3.1.4.1
Air arc gouging .............................................................................................. 13
3.2
Use and operation solely with the following machines ................................................................ 14
3.3
Documents which also apply ....................................................................................................... 15
3.3.1
Warranty ....................................................................................................................... 15
3.3.2
Declaration of Conformity ............................................................................................. 15
3.3.3
Welding in environments with increased electrical hazards ......................................... 15
3.3.4
Service documents (spare parts and circuit diagrams) ................................................ 15
3.3.5
Calibration/Validation ................................................................................................... 15
4
Machine description
– quick overview .............................................................................................. 16
4.1
Front view .................................................................................................................................... 16
4.2
Rear view ..................................................................................................................................... 18
5
Design and function ............................................................................................................................. 20
5.1
General ........................................................................................................................................ 20
5.2
Installation .................................................................................................................................... 21
5.3
Machine cooling ........................................................................................................................... 21
5.4
Workpiece lead, general .............................................................................................................. 21
5.5
Notes on the installation of welding current leads ....................................................................... 22
5.6
Welding torch cooling system ...................................................................................................... 24
5.6.1
Cooling module connection .......................................................................................... 24
5.7
Mains connection ......................................................................................................................... 25
5.7.1
Mains configuration ...................................................................................................... 25
5.8
Connecting the intermediate hose package to the power source ............................................... 26
5.8.1
Intermediate hose package strain relief ....................................................................... 26
5.8.2
Intermediate hose package connection ....................................................................... 27
5.9
Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 28
5.10
Matching the cable resistance ..................................................................................................... 29
5.11
MIG/MAG welding ........................................................................................................................ 31
5.11.1
Connection for workpiece lead ..................................................................................... 31
5.12
TIG welding .................................................................................................................................. 32
5.12.1
Welding torch connection ............................................................................................. 32
5.12.2
Connection for workpiece lead ..................................................................................... 32
5.13
MMA welding ............................................................................................................................... 33
5.13.1
Connecting the electrode holder and workpiece lead .................................................. 33
5.14
Welding torch holder .................................................................................................................... 34
5.15
Remote control ............................................................................................................................. 35
5.16
Interfaces ..................................................................................................................................... 35
5.16.1
Automation interface .................................................................................................... 36
