Contents
Notes on the use of these operating instructions
4
099-005320-EW501
22.05.2014
5.16.2
RINT X12 robot interface .............................................................................................. 37
5.16.3
BUSINT X11 Industrial bus interface ............................................................................ 37
5.16.4
PC Interfaces ................................................................................................................ 37
6
Maintenance, care and disposal ......................................................................................................... 38
6.1
General......................................................................................................................................... 38
6.2
Maintenance work, intervals ........................................................................................................ 38
6.2.1
Daily maintenance tasks ............................................................................................... 38
6.2.1.1
Visual inspection ........................................................................................... 38
6.2.1.2
Functional test ............................................................................................... 38
6.2.2
Monthly maintenance tasks .......................................................................................... 39
6.2.2.1
Visual inspection ........................................................................................... 39
6.2.2.2
Functional test ............................................................................................... 39
6.2.3
Annual test (inspection and testing during operation) .................................................. 39
6.3
Maintenance work ........................................................................................................................ 39
6.4
Disposing of equipment ................................................................................................................ 40
6.4.1
Manufacturer's declaration to the end user .................................................................. 40
6.5
Meeting the requirements of RoHS .............................................................................................. 40
7
Rectifying faults.................................................................................................................................... 41
7.1
Checklist for rectifying faults ........................................................................................................ 41
7.2
Error messages (power source) ................................................................................................... 42
7.3
Resetting JOBs (welding tasks) to the factory settings ................................................................ 44
7.3.1
Resetting a single JOB ................................................................................................. 44
7.3.2
Resetting all JOBs ........................................................................................................ 45
7.4
General operating problems ........................................................................................................ 45
7.4.1
Interface for automated welding ................................................................................... 45
7.5
Vent coolant circuit ....................................................................................................................... 46
8
Technical data....................................................................................................................................... 47
8.1
Phoenix 355 TDM ........................................................................................................................ 47
8.2
Phoenix 405 ................................................................................................................................. 48
8.3
Phoenix 505 ................................................................................................................................. 49
9
Accessories .......................................................................................................................................... 50
9.1
System components ..................................................................................................................... 50
9.2
Options ......................................................................................................................................... 50
9.3
Welding torch cooling system ...................................................................................................... 50
9.4
Transport systems ........................................................................................................................ 50
9.5
Remote control / connection cable ............................................................................................... 51
9.5.1
7-pole connection ......................................................................................................... 51
9.6
General accessories .................................................................................................................... 51
9.7
Computer communication ............................................................................................................ 51
10
Appendix A ............................................................................................................................................ 52
10.1
Overview of EWM branches......................................................................................................... 52