EWM Phoenix 355 Progress puls MM TDM Operating Instructions Manual Download Page 14 | Manualshive

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Intended use

Use and operation solely with the following machines

14

099-005320-EW501

22.05.2014

3.2

Use and operation solely with the following machines

NOTE

A suitable wire feed unit (system component) is required in order to operate the welding

machine!

Wire feed unit

•  Phoenix Progress drive 4 WE
•  Phoenix Progress drive 4L WE
•  Phoenix Progress drive 200C WE
•  Phoenix Progress drive 300C WE

Transport vehicle

• Trolly 55.2-2

Cooling unit

• cool50-2 U40

Remote control

• R40 7POL
• R50 7POL

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Summary of Contents for Phoenix 355 Progress puls MM TDM

Page 1: ...MM TDM Phoenix 405 Progress puls MM TDM Phoenix 505 Progress puls MM TDM 099 005320 EW501 Observe additional system documents 22 05 2014 Register now For your benefit Jetzt Registrieren und Profitier...

Page 2: ...ment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monit...

Page 3: ...ts spare parts and circuit diagrams 15 3 3 5 Calibration Validation 15 4 Machine description quick overview 16 4 1 Front view 16 4 2 Rear view 18 5 Design and function 20 5 1 General 20 5 2 Installati...

Page 4: ...Manufacturer s declaration to the end user 40 6 5 Meeting the requirements of RoHS 40 7 Rectifying faults 41 7 1 Checklist for rectifying faults 41 7 2 Error messages power source 42 7 3 Resetting JOB...

Page 5: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 6: ...ess Do not press Turn Switch Switch off machine Switch on machine ENTER ENTER ENTER enter the menu NAVIGATION NAVIGATION Navigating in the menu EXIT EXIT Exit the menu 4 s Time display example wait 4s...

Page 7: ...s and burns on contact Even low voltages can cause you to get a shock and lead to accidents Do not touch any live parts in or on the machine Connection cables and leads must be free of faults Switchin...

Page 8: ...accidents if these safety instructions are not observed Non observance of these safety instructions is potentially fatal Carefully read the safety information in this manual Observe the accident preve...

Page 9: ...currents Stray welding currents can destroy protective earth conductors damage equipment and electronic devices and cause overheating of components leading to fire Make sure all welding leads are sec...

Page 10: ...he user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following...

Page 11: ...itable for transport by hand only The machine may not be lifted by crane or suspended CAUTION Risk of tipping There is a risk of the machine tipping over and injuring persons or being damaged itself d...

Page 12: ...ties of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambie...

Page 13: ...modelling capabilities for effortless gap bridging and positional welding 3 1 2 MIG MAG pulse welding Welding process for optimum welding results when joining stainless steel and aluminium thanks to c...

Page 14: ...owing machines NOTE A suitable wire feed unit system component is required in order to operate the welding machine Wire feed unit Phoenix Progress drive 4 WE Phoenix Progress drive 4L WE Phoenix Progr...

Page 15: ...d with the unit 3 3 3 Welding in environments with increased electrical hazards In compliance with IEC DIN EN 60974 VDE 0544 the machines can be used in environments with an increased electrical hazar...

Page 16: ...05320 EW501 22 05 2014 4 Machine description quick overview NOTE The maximum possible machine configuration is given in the text description If necessary the optional connection may need to be retrofi...

Page 17: ...ine is switched on and ready for operation 3 Main switch machine on off 4 Cooling air inlet 5 Machine feet 6 Connection socket welding current MIG MAG cored wire welding Workpiece connection TIG weldi...

Page 18: ...Machine description quick overview Rear view 18 099 005320 EW501 22 05 2014 4 2 Rear view Figure 4 2...

Page 19: ...ing current Standard MIG MAG welding intermediate hose package 5 Connection socket welding current Connection for welding current plug from intermediate hose package MIG MAG flux cored wire welding TI...

Page 20: ...act with non insulated connection sockets or connectors Always place torches and electrode holders on an insulated surface Risk of burns on the welding current connection If the welding current connec...

Page 21: ...TION Installation site The machine must not be operated in the open air and must only be set up and operated on a suitable stable and level base The operator must ensure that the ground is non slip an...

Page 22: ...in the arc flickering Lay the workpiece lead and hose package of power sources without HF igniter MIG MAG for as long and as close as possible in parallel Lay the workpiece lead and hose package of p...

Page 23: ...5 2014 23 NOTE Use an individual welding lead to the workpiece for each welding machine Figure 5 2 NOTE Fully unroll welding current leads torch hose packages and intermediate hose packages Avoid loop...

Page 24: ...structions for the cooling unit Figure 5 4 Item Symbol Description 0 1 4 pole connection socket Cooling unit voltage supply 2 8 pole connection socket Cooling unit control lead 3 Cooling module Insert...

Page 25: ...etwork has to be suitable for operating devices according to protection class 1 5 7 1 Mains configuration NOTE The machine may be connected to a three phase system with four conductors and an earthed...

Page 26: ...tube package may be damaged if the strain relief is missing or incorrectly fitted The strain relief takes the strain from cables plugs and sockets Check the strain relief function by pulling in all d...

Page 27: ...feed unit 2 Intermediate hose package 3 7 pole connection socket digital Wire feed unit connection 4 Connection socket welding current Standard MIG MAG welding intermediate hose package 5 Connection...

Page 28: ...lding gas supply An unhindered shielding gas supply from the shielding gas cylinder to the welding torch is a fundamental requirement for optimum welding results In addition a blocked shielding gas su...

Page 29: ...m water cooled welding torch With other hose package lengths it is necessary to carry out a voltage correction to optimise welding properties The voltage correction value can be set close to zero by m...

Page 30: ...hine combinations A second matching with the rL2 parameter has to be carried out if a second circuit is used on a welding system e g two wire feeders on one power source 3 Matching Measuring Carefully...

Page 31: ...rent lead should be connected to the welding current socket and the workpiece lead should be connected to the welding current socket Observe the information from the electrode manufacturer Figure 5 10...

Page 32: ...ed to the wire feeder Observe the operating instructions for the wire feeder system component 5 12 2 Connection for workpiece lead Figure 5 11 Item Symbol Description 0 1 Workpiece 2 Connection socket...

Page 33: ...d surface 5 13 1 Connecting the electrode holder and workpiece lead Figure 5 12 Item Symbol Description 0 1 Workpiece 2 Electrode holder 3 Connection socket welding current 4 Connection socket welding...

Page 34: ...is part of the machine s scope of delivery Figure 5 13 Item Symbol Description 0 1 Crossmember of the transport handle 2 Torch holder 3 Fan type lock washers 4 Fixing screws x 4 Use the mounting scre...

Page 35: ...ntation of the accessory components 5 16 Interfaces DANGER Do not carry out any unauthorised repairs or modifications To avoid injury and equipment damage the unit must only be repaired or modified by...

Page 36: ...er 1 must be unplugged on PCB M320 1 in the welding machine Contact open welding current off F Output 0 V Reference potential G P Output I 0 Power relay contact galvanically isolated max 15 V 100 mA H...

Page 37: ...of products Only insert and lock accessory components into the relevant connection socket when the machine is switched off Equipment damage or faults may occur if the PC is connected incorrectly Not...

Page 38: ...be observed to guarantee fault free operation of your welding machine Among these are regular cleaning and checking as described below depending on the pollution level of the environment and the leng...

Page 39: ...lding power sources as well as possible subsequent damage and who is able to implement the required safety procedures For further information please see the accompanying supplementary sheets Machine a...

Page 40: ...ded for this purpose According to German law law governing the distribution taking back and environmentally correct disposal of electric and electronic equipment ElektroG from 16 03 2005 used machines...

Page 41: ...ol brake see Setting the spool brake chapter Check settings and correct if necessary Setting pressure units see Inching wire electrodes chapter Check settings and correct if necessary Worn wire rolls...

Page 42: ...ire feeder speedometer error Check the wire feeder speedometer is not issuing a signal M3 00 defective inform Service Error 6 gas x Shielding gas error Check shielding gas supply for machines with shi...

Page 43: ...end for categories error reset a The error message will disappear once the error has been rectified b The error message can be reset by pressing a key button Welding machine control Key button RC1 RC2...

Page 44: ...gle JOB NOTE All customised welding parameters that are stored will be replaced by the factory settings EXIT RESET ENTER 3 s 3 s 3 s JOB LIST JOB LIST Figure 7 1 Display Setting selection Reset to fac...

Page 45: ...be ended when no changes are done after 3 sec 7 4 General operating problems 7 4 1 Interface for automated welding WARNING No function of the external interrupt equipment emergency stop switch If the...

Page 46: ...circuit NOTE Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines with water cooling To vent the cooling system always use the blue coolant connection which...

Page 47: ...0 300 A Load alternation 10 min 60 DC 6 min welding 4 min pause Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 20 A Mains...

Page 48: ...ircuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 32 A Mains connection lead H07RN F4G4 Max connected load 13 1 kVA 17 2 kVA 18 2...

Page 49: ...ion 10 min 60 DC 6 min welding 4 min pause Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 32 A Mains connection lead H07R...

Page 50: ...00502 9 2 Options Type Designation Item no ON Filter 355 405 505 50 Contamination filter for air inlet 092 002698 00000 ON AIF MOD 505 Automation interface 092 007891 00000 ON FC CS 405 505 Pedestal f...

Page 51: ...ble 092 000201 00001 FRV 7POL 25M Extension connecting cable 092 000201 00007 9 6 General accessories Type Designation Item no 5POLE CEE 32A M Machine plug 094 000207 00000 DM AR MIX 35L MIN Manometer...

Page 52: ...Appendix A Overview of EWM branches 52 099 005320 EW501 22 05 2014 10 Appendix A 10 1 Overview of EWM branches...

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