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CAHB -1 0 s eries

9.0  Malfunctions

The following chapter describes potential causes for mal-
functions and the work that is necessary to restore 
operation.

In the event of frequent malfunctions, shorten the mainte-
nance intervals.

Contact the manufacturer concerning malfunctions which 
are not solved by the following suggestions.

Personnel

•  Unless indicated otherwise, the work described herein to 

solve malfunctions may be performed by the operator.

•  Some work may only be carried out by qualified personnel, 

and is specifically indicated in the description of the indi-
vidual malfunction.

•  Work on the electric system may only be performed by 

professional electricians.

DANGER

Electrical shock and moving parts hazards

Serious injury or death can be caused by touching live electrical 

components and by unexpected movement of the actuator.

Be sure power supply is off and actuator is locked out before

installing.

DANGER

Danger if restarted

When correcting faults, there is danger of the energy supply being 

switched on without authorization. This poses a life-threatening 

hazard for persons in the danger zone.

Therefore, follow the precautions below:
•  Prior to starting work, switch off the system and be sure it is 

locked out.

DANGER

Risk of injury and device damage due to incorrect repair of 

malfunction

Therefore, follow the precautions below:
•  Never loosen the screws on the device or try to open it.
•  In the event of a malfunction that cannot be fixed by following the 

steps in the malfunction table in this operating manual, dismantle 
the actuator and send it to Ewellix for repair (⮑ 5.0 Transport, 
packaging and storage, page 13
).

Actions during malfunctions

1.  In the event of a malfunction that may present an imme-

diate danger to persons or assets, turn off the actuator or 
control unit immediately and safeguard against a restart.

2.  Determine cause of malfunction.
3.  Depending on the type of a malfunction, have it repaired 

by qualified personnel.

4.  Inform responsible party on-site concerning malfunction.

 

NOTE

The following malfunction table provides information as to who is 

authorized to perform the repair.

Summary of Contents for CAHB-10

Page 1: ...CATEGORY MAX 2 LINES INSTALLATION OPERATION AND MAINTENANCE MANUAL CAHB 10...

Page 2: ......

Page 3: ...ion 13 5 3 Return to the manufacturer 13 5 4 Packaging 13 5 5 Storage 14 6 0 Installation and first operation 15 6 1 Installation location 15 6 2 Installation 15 6 3 Inspections prior to first operati...

Page 4: ...ay vary from the ac tual design of the actuator 1 2 Explanation of symbols and signal words Safety precautions Safety precautions are identified by symbols and signal words These signal words indicate...

Page 5: ...e of unapproved spare parts In case the actuator is customised the actual product deliv ered may be different from what is described in the manual In this case ask Ewellix for any additional instructi...

Page 6: ...t do the following concerning these safety and accident prevention guidelines and environmen tal protection regulations applicable to the site of the sys tem s installation Inform themselves of applic...

Page 7: ...witch off the power supply immediately and have the parts repaired Work on the electrical system must be carried out only by profes sional electricians De energize the system for all work on the elect...

Page 8: ...r from overheating CAUTION To prevent damage from overheating do not try to operate actuator until its temperature has fallen below the threshold for the switch to operate 95 C 2 6 Changes and modific...

Page 9: ...nformation Value Unit Maximum operating time without a break 1 Cycles Break until next operation 3 Times of operating time Max duty cycle at rated load 25 Max 120 s on 360 s off 3 2 Product label The...

Page 10: ...4 1 Overview CAHB 10 4 0 Structure and function CAHB 10 1 Cable 2 Motor part 3 Gearbox 4 Front hinge head 5 Push tube 6 Guide tube 7 Rear hinge head 4 2 Brief description Overview Fig 2 4 7 1 2 3 6 5...

Page 11: ...er to both sides of the application 4 3 Construction group description Motor The motor is a 12 or 24 V DC The motor s shaft powers a spur gear The lift speed depends on the load The motor unit is sur...

Page 12: ...emperature has fallen below the threshold for the switch to operate 4 5 4 2 Hall encoder optional The 2 Hall encoder provides a signal indicating the position of the linear actuator It is equipped wit...

Page 13: ...livery of the shipping company Initiate complaint NOTE Report any damage as soon as it has been identified Damage claims can only be asserted within the transporter s applicable complaint period 5 3 R...

Page 14: ...V radiation Avoid mechanical vibrations Storage temperature 55 to 90 C Relative atmospheric humidity max 95 no build up of condensation For storage longer than three months check the general condition...

Page 15: ...alled in accordance with their respective instructions circuit diagram The electromagnetic compatibility must be tested for the routing and appropriate measures must be carried out and as described in...

Page 16: ...raction 6 3 Inspections prior to first operation Prior to the first operation a professional electrician must perform and document the following tests and readings Check visual condition Function chec...

Page 17: ...lways adhere to idle times and operating times 11 0 Techni cal Data is in Appendix page 25 7 2 Action before operation Before operating device ensure that there are no persons or objects in the stroke...

Page 18: ...tiate first aid measures 3 Notify responsible person on site 4 If rescue vehicles have been requested keep access paths open for rescue vehicles 5 Based on severity of emergency notify the authorities...

Page 19: ...re follow the precautions below Spare parts in on the actuator may only be replaced by Ewellix The actuator must be dismounted and sent to the manufac turer to replace any spare parts 8 2 Maintenance...

Page 20: ...ean dirty parts with a damp cloth 8 3 2 Inspections and readings To be performed by professional electrician The inspections and readings must be performed as re quired by the applicable standards and...

Page 21: ...he following steps have to be performed prior to restarting the device 1 Ensure that all tools material and other equipment used during maintenance have been removed from the work area 2 Clean work ar...

Page 22: ...g faults there is danger of the energy supply being switched on without authorization This poses a life threatening hazard for persons in the danger zone Therefore follow the precautions below Prior t...

Page 23: ...ecessary Qualified personnel Linear actuator cannot be set in motion by any of the above listed measures Exchange actuator Qualified personnel Linear actuator cannot be lifted Obstacle in the stroke a...

Page 24: ...r Contact Ewellix if you have any questions or concerns 10 1 Dismantling 10 1 1 Dismantling of CAHB 10 1 Separate actuator from energy supply 7 0 Opera tion page 17 7 4 Disengagement in case of emerge...

Page 25: ...25 11 0 Appendix 11 0 Appendix Technical data sheets The following pages are a reprint from IL 05002 EN actuator range catalogue...

Page 26: ...0 to 300 50 to 300 50 to 300 50 to 300 50 to 300 Retracted length mm 1 1 1 1 1 1 Voltage V DC 12 or 24 12 or 24 12 or 24 12 or 24 12 or 24 12 or 24 Power consumption W N A N A N A N A N A N A Current...

Page 27: ...tolerance CAHB10 1 and 2 5 1 CAHB10 3 and 4 3 3 CAHB10 5 and 6 2 4 S tolerance CAHB10 1 and 2 1 5 CAHB10 3 and 4 3 3 CAHB10 5 and 6 4 2 Basic configuration and optional 2 Hall encoder Performance dia...

Page 28: ...6 B 12 5 50 Cable length L 30 12 0 Legend L1 and L2 retracted length Dimensional drawing Attachment Optional potentiometer 0 90 Stroke mm 50 100 150 200 250 300 Retracted length L2 192 243 294 345 396...

Page 29: ...ion 100 mm 50 mm 16 6 mm Type CAHB 10 1 CAHB 10 2 CAHB 10 3 v CAHB 10 4 CAHB 10 5 6 mm pulse 0 3 0 15 0 075 0 05 0 0375 Encoder resolution Potentiometer resolution Absolute analog output Stroke mm 50...

Page 30: ...ator Retraction Retraction Extension Retraction Retracted 0 10K Extension Extended Extension 5V GND 5V GND 12 24 V Output 5V GND 12 24 V Output Hall A Hall B Hall 2 2 Hall encoder signal Hall 1 Red Re...

Page 31: ...C Fork head with hole 10 1 mm X Customized Hole direction of the attachments A 0 B 90 Option 1 Position output 0 None A Absolute analog output P Potentiometer H 2 Hall encoder Cable lenght A 600 mm wi...

Page 32: ...taken in the production of this catalog Ewellix does not take any responsibility for damage or other loss resulting from omissions or ty pographical errors The photo may differ slightly in appearance...

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