background image

31

clicks into position (this is when the tabs at points ‘

A

’ are located 

in the groove of the vertical flue connector - see fig. 18). Both 

screws (

C

) should now be tightened.

NOTE:

 If more convenient, the vertical flue connector can be 

attached to the vertical flue terminal/extension before connecting 

it to the appliance.

vertical 

connection

A

A

C

C

B

flange installed

as standard

Fig.18

NOTE

Additional bends and/or extensions can be connected to the 

terminal connector if desired, however if additional bends are 

fitted, a reduction must be made to the maximum flue length 

(see table below).

Reduction for bends

Bend 

Reduction in maximum flue length for each bend

45º bend

1.0 metre

90º bend

1.0 metre

Vertical flue terminal and accessories

Code

Description 

Length

20122763 Vokera XV Vertical Flue kit

1000mm

29450123 90-degree bend

N/A

29450124 45-degree bends (2)

N/A

29450125 500mm extension

500mm

29450126 1000mm extension

1000mm

29450127 2000mm extension

2000mm

29450128 Telescopic extension

372/519mm

529

100mm flue brackets (5)

N/A

531

Pitched roof flashing

N/A

532

Flat roof flashing

N/A

Fig. 19

IMPORTANT

The vertical flue terminal is 1.0 metre in length and cannot be 

cut; therefore it may be necessary to adjust the height of the 

appliance to suit or use a suitable extension.

5.6  CONNECTING THE GAS AND WATER

The appliance is supplied with an accessory pack that includes 

service valves. The service valves are of the compression type.

The accessory pack contains sealing washers’ etc, for use with 

the service valves. When connecting pipe work to the valves, 

tighten the compression end first then insert the sealing washers 

before tightening the valve to the appliance.

NOTE

It will be necessary to hold the valve with one spanner whilst 

tightening with another.

5.6.1 GAS (fig. 20)

The appliance is supplied with a 15mm service valve, connect 

a 15mm pipe to the inlet of the valve and tighten both nuts.

NOTE

It will be necessary to calculate the diameter of the gas supply 

pipe to ensure the appliance has an adequate supply of gas.

5.6.2 FLOW & RETURN (fig. 20)

The appliance is supplied with 22mm service valves for the 

flow and return connections, connect a 22mm pipe to the inlet 

of each valve and tighten both nuts.

NOTE

Depending on system requirements, it may necessary to increase 

the size of the flow & return pipe work after the service valve 

connections.

5.6.3 COLD WATER INLET (fig. 20)

The appliance is supplied with a 15mm combined stopcock and 

filling valve, connect a 15mm pipe to the inlet of the stopcock 

and tighten both nuts.

5.6.4 HOT WATER OUTLET (fig. 20)

The appliance is supplied with a 15mm outlet connection, connect 

a 15mm pipe to the outlet connection and tighten both nuts.

5.6.5 SAFETY VALVE (fig. 20)

Connect the safety valve connection pipe to the safety valve 

outlet and tighten. The discharge pipe must have a continuous fall 

away from the appliance to outside and allow any water to drain

away thereby eliminating the possibility of freezing.

The discharge pipe must terminate in a position where any water 

- possibly boiling - discharges safely without causing damage or

injury, but is still visible.

Fig. 20

Hot water 

outlet

Cold water 

inlet 

stopcock

C/H return valve

C/H flow 

valve

Safety valve 

outlet

Gas 

cock

Filling loop

5.6.6 CONDENSATE DISPOSAL

This appliance will - under normal operating conditions - produce 

condensate  fluid  that  will  require  to  be  disposed  of  via  the 

dwelling’s waste water drainage system.

Vokera strongly recommends that the condensate pipe is 

connected to the internal waste water pipework in accordance 

with BS6798. 

Summary of Contents for 24C G.C.

Page 1: ...ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK evolve High efficiency combi boiler evolve...

Page 2: ...TION 28 SECTION 6 COMMISSIONING 34 SECTION 7 SERVICING INSTRUCTIONS 50 SECTION 8 CHECKS ADJUSTMENTS AND FAULT FINDING 57 SECTION 9 LPG INSTRUCTIONS 62 Commissioning checklist 64 Benchmark 65 67 RANGE...

Page 3: ...dards in gas central heating technology and if cared for will give years of reliable use and efficiency Please therefore take some time to read these instructions carefully Do s and Don t s Do ensure...

Page 4: ...estic hot water request is in progress the icon flashes The P at the top of the domestic hot water icon indicates that the boiler preheating function is enabled the P when flashing indicates that a pr...

Page 5: ...T INFO MENU By pressing the ok key you can access the settings of the selected function except for PLANT The back key is inactive except for PLANT 18 05 2013 12 17 MENU INFO SET 42 C 1 3 bar FRI PLANT...

Page 6: ...TING SET HOT WATER PREHEATING 2 7 1 Heating Press the up and down keys to change the heating setpoint temperature and confirm the selection by pressing ok Press back to return to the SET screen withou...

Page 7: ...ater function is not operating the relative information will not be displayed 2 9 MENU Using the MENU it is possible to access the configuration of the SETTINGS and the TIME SCHEDULE available only if...

Page 8: ...he section 2 10 TIME SCHEDULE MON 18 11 2013 12 17 MAIN SCHEDULE SELECT THE ZONE 2 10 TIME SCHEDULE Select the desired day using the up and down keys A table will be displayed indicating the day and t...

Page 9: ...3 30 22 30 USE THE ARROWS TO MODIFY ENTER END TIME In order to confirm that the operation has been completed successfully the display will show the table with the new time frame flashing At this point...

Page 10: ...ult is signalled by this flashing icon The user can return to the fault description screen by using the up and down keys and then pressing the ok key The faults description screen is automatically dis...

Page 11: ...lt high CO ON E058 mains voltage fault ON These are temporary faults that restrict the ignition cycle E065 current modulation alarm ON E086 obstruction fumes alarm ON Temporary fault reported during t...

Page 12: ...er of attempts available b b Request the intervention of the Technical Assistance Centre E020 LIMIT THERMOSTAT REC10 ATTEMPTS EXHAUSTED 3 HOW TO 3 3 HOW TO SHUT DOWN THE SYSTEM FOR SHORT PERIODS If ne...

Page 13: ...refer a Vok ra service engineer or agent to service your appliance Alternatively your local GAS SAFE registered engineer may be able to service the appliance for you 4 4 WHAT IF I NEED TO CALL AN ENGI...

Page 14: ...not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore necessary to ensure that the booklet is handed to the person responsible for the property...

Page 15: ...equest for DHW via a hot water outlet or tap the pump and fan are started the fan speed will modulate until the correct signal voltage is received at the control PCB At this point an ignition sequence...

Page 16: ...ar 2 5 Dimensions Height mm 740 Width mm 420 Depth mm 275 350 Dry weight kg 35 36 38 39 2 6 Clearances required for maintenance Sides 2mm Top 100mm from casing or 25mm above flue elbow whichever is ap...

Page 17: ...heating energy efficiency s 94 94 94 94 Useful heat output At rated heat output and high temperature regime P4 17 6 23 5 29 4 31 4 kW At 30 of rated heat output and low temperature regime P1 5 9 7 9 9...

Page 18: ...minal 300 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal R To the side of a boundary 300 mm S To the side of an opening or w...

Page 19: ...of the heating requests does not follow what has been set with the programming timing but it is always active OFF This icon indicates that the system main zone has been set to off not active This icon...

Page 20: ...0 5 C AT 45 C BT INSTALLER CHANGE NAME INSTALLER PI PROPORTIONAL 5 0 99 SERVICE Only mixing zones with ACTUATION BE16 PI INTEGRAL 10 0 99 SERVICE Only mixing zones with ACTUATION BE16 VALVE RUN 120 se...

Page 21: ...1 INSTALLER Only if managed by the control board THERMOREGULATION INSTALLER CLIMATIC CURVES MAIN MAIN ZONE1 ZONE2 INSTALLER FIXED SET POINT 80 5 C AT 45 C BT MIN CH SET MAX CH SET INSTALLER If EXTERNA...

Page 22: ...C INSTALLER Only if HEAT PUMP enabled to DHW TANK FROST PROTECT 7 C 0 C 100 C SERVICE Only if HEAT PUMP enabled to DHW TANK FR PROT OFFSET 5 C 1 C 20 C SERVICE Only if HEAT PUMP enabled to DHW ADD SOL...

Page 23: ...INSTALLER MIN EMERG OUT T 10 C 20 C 10 C INSTALLER BOILER INTEGR DELAY 30min 1min 240min SERVICE HP INTEGR DELAY 30min 1min 240min SERVICE BOILER WAITING 2min 1min 60min SERVICE HEAT PUMP WAITING 2mi...

Page 24: ...me time to enter the password menu about 5 sec 18 11 2013 12 17 FRI SETTINGS MENU SELECT OPTION using the keys and select the value of the password to access the INSTALLER or SERVICE authorisation lev...

Page 25: ...ted nearby The terminal must not be located in a place where it is likely to cause a nuisance see fig 5 In cold and or humid weather water vapour will condense on leaving the terminal the effect of su...

Page 26: ...adequate supply is maintained to each appliance when they are in use at the same time NOTE It is recognised that pressure loss through the gas cock and gas valve may result in a pressure drop of appro...

Page 27: ...ater authority regulations 4A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at least 1 metre abov...

Page 28: ...PREPARATION FOR MOUNTING THE APPLIANCE The appliance should be mounted on a smooth vertical surface which must be capable of supporting the full weight of the appliance Care should be exercised when...

Page 29: ...d to ensure that the bracket is mounted securely Once the bracket has been secured to the wall mount the appliance onto the bracket Fig 11 flange installed as standard A A C B 90 bend C FITTING THE HO...

Page 30: ...the wall ensuring that the wall bracket engages with the corresponding holes at the top of the appliance A cutting 8mm pre shearing Fig 15 When reconfiguring the outlet from a top to a rear outlet it...

Page 31: ...ce NOTE It will be necessary to hold the valve with one spanner whilst tightening with another 5 6 1 GAS fig 20 The appliance is supplied with a 15mm service valve connect a 15mm pipe to the inlet of...

Page 32: ...t be rated for operation in contact with surfaces up to 90 C The appliance is supplied with a D sub interface that enables various control configurations to be connected to the appliance without any n...

Page 33: ...interface has a link wire inserted across the TA terminals 5 6 these measures enable the basic function of the appliance once the fly lead is connected to the electrical supply However if this is not...

Page 34: ...o release the seized rotator shaft remove front cover as detailed in 5 7 1 refer to fig 24 and locate the hole 1 that allows access to the shaft centre screw a insert an N2 Phillips screwdriver b into...

Page 35: ...IMERS CH This parameter allows you to reset the REDUCED HEATING MAXIMUM OUTPUT TIMING during which the speed of the fan is limited to 75 of the maximum heating output that has been set and the TIMER O...

Page 36: ...ing is controlled ON OFF by the room thermostat connection TA Embedded clock enabled 1 Central heating ON OFF times are controlled according to the default heating programme whilst room temperature is...

Page 37: ...utlet envisaged Tshift 20 min design external T Tshift 30 C standard system 25 C floor installations If the calculation produces an intermediate value between two curves you are advised to choose the...

Page 38: ...one blu GAS M4 230 V ausiliario blu marrone marrone 3 1 2 4 5 TSC2 blu EA marrone giallo verde N F X6 3 1 2 marrone X15 blu V Hv 1 2 1 4 2 3 verde A1 rosso A2 rosso A2 verde A1 rancione K2 arancione K...

Page 39: ...SET HEATING PREHEATING DHW 6 7 PREHEATING FUNCTION It is possible to access the PREHEATING function selecting SET on the main screen of the REC10 Setting PREHEATING 1 the boiler s domestic hot water f...

Page 40: ...le to display the TIME FUNC SCREED HEATING value regarding the number of hours since the start of the function Once activated the function takes priority if the appliance is shut down by disconnecting...

Page 41: ...significantly different from the values declared in the technical data table do not attempt to carry out any adjustment of the gas valve Please call the Vokera technical Helpline for assistance and f...

Page 42: ...28 30 Giri ventilatore r p m Portatatermica kW Curva portata termica giri ventilatore CaldaiaVision 24C PLUS 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 2...

Page 43: ...26 28 30 Giri ventilatore r p m Portatatermica kW Curva portata termica giri ventilatore CaldaiaVision 28C PLUS CO emissions s a p p m Heat output kW CO s a curve Qnheating 0 10 20 30 40 50 60 70 80...

Page 44: ...34 36 Giri ventilatore r p m Portatatermica kW Curva portata termica giri ventilatore CaldaiaVision 32C PLUS CO emissions s a p p m Heat output kW CO s a curve Qnheating 0 10 20 30 40 50 60 70 80 90...

Page 45: ...t kW CO s a curve Qnheating evolve 36C 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 7200 7600 8000 8400 8800 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 0 10 20 30...

Page 46: ...rops below the safety pressure limit of 0 3 bar the boiler displays the fault code E041 WATER TRANSDUCER LOAD THE SYSTEM for a transitional time of 10 min during which it is possible to open the exter...

Page 47: ...ve the alarm E097 is displayed and is followed by post purging for 45 seconds at the fan s maximum speed It is not possible to release the alarm before the end of the post purging unless the boiler s...

Page 48: ...utively it is saved only once 6 16 TEMPORARY SWITCH OFF In the event of temporary absences weekends short breaks etc set the status of the boiler to OFF Refer to section 3 3 for further details BOILER...

Page 49: ...ed that it be replaced after 5 years of use in order to ensure continued performance and efficiency and avoid appliance malfunction 6 20 FINAL CHECKS ENSURE THE APPLIANCE FLUE SYSTEM IS FITTED CORRECT...

Page 50: ...tion analysis as detailed in 6 12 7 Visually check the entire flue system for any damage defect or deterioration NOTE In order to access the alarms history it is necessary to access the password prote...

Page 51: ...rse order NOTE Any damage or deterioration to the electrode seal will require it to be replaced with a new seal 7 4 4 AIR GAS CONVEYOR COVER Carry out the component removal procedure as outlined in 7...

Page 52: ...nd lift the flowmeter away Replace in the reverse order ensuring any worn or damaged seals are replaced with new ones 7 4 8 PRIMARY HEAT EXCHANGER Carry out the component removal procedure as outlined...

Page 53: ...ump body before removing the assembly from the appliance Replace in the reverse order Replace any worn or damaged seals with new ones 7 4 13 CONDENSATE TRAP Carry out the component removal procedure a...

Page 54: ...ted as shown in the diagram The rubber O ring seal should be placed over the AAV and smeared with some silicone grease The AAV should click when correctly inserted into its aperture 7 4 18 2 CYCLONIC...

Page 55: ...te the gauge 90 degree in order to remove it from its aperture ensuring that the gauge tubing does not get jammed or caught internally Replace in the reverse order ensuring that any worn or damaged se...

Page 56: ...sure transducer 2 DHW flow meter 6 Safety valve 3 Diverter valve cartridge actuator 2 Analogue pressure gauge 6 Non return valve 3 Automatic bypass 3 Expansion vessel 4 Flue sensor 10 Top automatic ai...

Page 57: ...ding on the load either the water temperature will continue to rise until the set point is achieved or the water temperature will fall whereby fan speed will increase relative to the output required W...

Page 58: ...ult the local electricity supplier for advice DISTANCE TO EARTH CHECK Isolate the appliance from the electrical supply and using a suitable multi meter carry out a resistance test Connect test leads b...

Page 59: ...HE TYPE OF CONFIGURATION NEW FROM AKM 8 8 2 NEW CONFIGURATION Select configuration type NEW Select location of REC10 ON BOARD Select PLANT type CH ONLY INSTANTANEOUS STORAGE TANK see below NEW FROM AK...

Page 60: ...ters 1 select MENU from the REC10 UI 2 simultaneously press and hold both the return and down arrow buttons until the display changes to show INSERT PASSWORD 3 using the up arrow button press until 18...

Page 61: ...11 X14 X25 M20 Voltage free contact input 6 1 X1 brown blue 2 1 3 5 4 pink blue P N L F 3 15A F 230 V M3 F blue brown brown brown blue PWM brown blue brown blue brown blue GAS VALVE 1 2 4 3 OPE OPE 1...

Page 62: ...h 0 56 kg h Injector size mm 1 x 4 3 mm 1 x 4 3 mm 1 x 5 2 mm 1 x 6 0 mm Number of fan rotations with slow ignition 5 500 rpm 5 500 rpm 5 000 rpm 5 000 rpm Maximum number of heating fan rotations 5 6...

Page 63: ...L select GAS TYPE COMBUSTION MONITORING COMBUSTION OFFSET BOILER TYPE GAS TYPE SERVICE select LPG GAS TYPE LPG NG SERVICE The boiler DOES NOT require additional adjustments b b The boiler may only be...

Page 64: ...R TO MINIMUM RATE In accordance with section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES Is CO 350ppm and CO CO2 ratio les...

Page 65: ...commissioning checklist completed in full To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation To maintain the boiler guarante...

Page 66: ...nterlock Provided ALL SYSTEMS The system has been flushed and cleaned in accordance with BS7593 and boiler manufacturer s instructions Yes What system cleaner was used What inhibitor was used Quantity...

Page 67: ...egister No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Gas safe register No Record At max rate...

Page 68: ...0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the right to change specification without prior notice Consumers statutory rights are not affected...

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