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evopower.co.uk

EVO3100 – EVO5000 – EVO7000 – EVO9000E

USER MANUAL

Model shown EVO9000

BEFORE USE YOU MUST READ THIS MANUAL COMPLETELY – RETAIN FOR FUTURE USE

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Summary of Contents for EVO3100

Page 1: ...evopower co uk EVO3100 EVO5000 EVO7000 EVO9000E USER MANUAL Model shown EVO9000 BEFORE USE YOU MUST READ THIS MANUAL COMPLETELY RETAIN FOR FUTURE USE ...

Page 2: ...E RECOIL 10 5 STARTING THE ENGINE USING IGNTION KEY 11 6 USING THE MACHINE 11 12 7 STOPPING THE ENGINE 13 8 BATTERY 13 9 DISPOSAL of WASTE ELECTRICAL ELECTRONIC EQUIPMENT W E E E DIRECTIVE 13 10 PERIODIC MAINTENANCE 14 18 11 TROUBLESHOOTING 19 12 STORAGE 20 13 SPECICIFATIONS 20 14 CONTACT DETAILS 21 15 DECLARATIONS of CONFORMITY 22 ...

Page 3: ...ed person s to operate this machine 1 1 3 All due care and diligence should be taken by the operator for the safety of and with regard to those around whilst using the machine to include but not limited to 1 1 3 1 Elderly children pets livestock and property 1 2 Some or all of the following PPE Warning Signs and symbols may appear throughout this manual and you must adhere to their warning s Failu...

Page 4: ...open 1 3 4 If you think you or someone around you has been affected by carbon monoxide poisoning 1 3 4 1 Get fresh air immediately 1 3 4 2 Open doors and windows turn off machine and leave the affected area 1 3 4 3 See your doctor immediately or go to hospital let them know that you suspect carbon monoxide poisoning 1 3 5 Only use Petrol Diesel powered equipment outside in a well ventilated area 1...

Page 5: ...e used when in an unventilated area 1 4 9 6 When defueling always use a propriety fuel retriever 1 4 9 7 Always carry fuel in the correct and clearly marked container 1 4 10 Electrical Safety 1 4 10 1 Electricity can kill never work on LIVE ENERGISED equipment 1 4 10 2 Identify electrical isolation method and always isolate all electrical supplies prior to carrying out any maintenance work 1 4 10 ...

Page 6: ...ch 1 5 1 2 These items remain hot for some time after use 1 5 1 3 Place the machine in an area where pedestrians or children are not likely to touch the machine 1 5 1 4 Avoid placing any flammable materials near the exhaust outlet during operation 1 5 1 5 Keep the machine at least 1 m from buildings or other equipment or the engine may overheat 1 5 1 6 Avoid operating the engine with a dust cover ...

Page 7: ...he generator to mains AC sockets in your building commonly known as back feeding it is extremely dangerous and illegal 2 MACHINE LAYOUT Table One Model shown EVO5000 1 Fuel Tank 2 Fuel Cap 3 Fuel Gauge 4 Voltmeter 5 AC Breaker 6 DC Reset 7 Voltage Selector 8 12 Volt DC Outlet 9 115V Outlet 10 230V Outlet 11 Earth Ground Connection 12 Power Light 13 Oil Filler Cap 14 Oil Drain Bolt 15 Engine Switch...

Page 8: ...del shown EVO5000 1 Choke Lever 2 Air Filter 3 Carburettor 4 Spark Plug 5 Oil Filler Cap 6 Exhaust Table Three Model Shown EVO5000 1 Fuel Tap 2 Recoil Starter 3 Alternator 4 Anti Vibration Mount 5 Air Filter 6 Choke Lever ...

Page 9: ...ow any dust dirt water or any other foreign objects get into the fuel or fuel tank 3 1 8 Wipe off any spilt fuel thoroughly before starting the engine 3 1 9 Keep all sources of ignition and naked flames away from the area in which you are fuelling machine 3 1 10 Once refuelling is complete close the fuel tap 3 2 Checking Engine oil 3 2 1 Before checking oil make sure generator is put on stable and...

Page 10: ...ull or slide choke lever to the Choke position Not necessary when engine is warm 4 4 Pull the starter handle slowly until resistance is felt this is the Compression point pull out swiftly and firmly Do not fully pull out the rope After starting allow the starter handle to return to its original position while still holding the handle 1 1 Push or slide choke lever back to the RUN position 1 2 Warm ...

Page 11: ...t wait for 60 seconds and attempt a restart 5 7 Warm up the engine then slide choke lever back to the RUN position 5 8 Continue to warm engine for a few minute without load The battery is mounted under the control panel EVO7000 EVO9000L models only 6 USING MACHINE 6 1 Using AC output Make sure the electrical apparatus to be powered is turned OFF before plugging into socket outlet Make sure that yo...

Page 12: ...the upper limit 6 2 2 4 Only use distilled water to fill up battery 6 2 2 5 Measure the specific gravity SG of the battery fluid electrolyte and calculate the charging time in accordance with the table to the right 6 2 2 6 The specific gravity for a fully charged battery shall be between 1 255 and 1 275 You should check the SG every hour 6 2 2 7 If the battery requires charging connect the battery...

Page 13: ...t short circuiting 8 1 2 Make sure battery is free from damage and is not leaking If battery shows signs of damage or leaking DO NOT continue to use Instead replace battery immediately Make sure that all battery acid spills are correctly cleaned up straight away 8 2 The battery should be stored in a charged condition 8 3 Store in a dry place and you should recharge it once a month 8 4 It should no...

Page 14: ...as necessary Valve clearance Check and adjust when engine is cold Fuel Line Check fuel hose for cracks and damage Replace when necessary Exhaust system Check for leaks re tighten or replace gasket as required Check silencer screen clean and replace as required Carburettor Check Choke operation Cooling system Check Cooling fan for damage Starting system Recoil Check recoil starter operation Startin...

Page 15: ...lug so that the oil can be completely drained 10 2 4 Check the oil drain plug gasket oil filler cap and O ring If damaged replace 10 2 5 Reinstall the oil drain plug 10 2 6 Add engine oil to the upper level recommended oil SAE10W 30 or 15W 40 API CH 4 CF SJ SL or higher grade 10 3 Air filter The engine should not be run without the filter element piston and or cylinder wear can occur 10 3 1 Mainta...

Page 16: ...ectrode should be a Tan colour 10 4 3 To clean spark plug use a small brass wire brush 10 4 4 Spark plug gap should be 0 7mm to 0 8mm 0 028 to 0 031 On completion of this operation you MUST make sure that the fuel tap is tightened securely 10 5 Fuel Tap 10 5 1 Stop the engine 10 5 2 Empty fuel tank and make sure fuel tap is higher than the fuel inside the tank 10 5 3 Turn the fuel tap cock lever t...

Page 17: ...ilencer will become very hot after the engine has been run Avoid touching the engine and silencer while they are still hot with any part of your body or clothing during inspection or repair 10 7 1 Make sure silencer and exhaust are cold before continuing this work 10 7 2 Remove the silencer cover 10 7 3 Clean the carbon deposits out of the silencer screen using a wire brush 10 7 4 Check the silenc...

Page 18: ...crew the main jet and remove the emulsion tube N B Take care not to drop these 10 8 6 Blow out main jet and emulsion tube with a low pressure airline Also blow out the hole where these were removed from 10 8 7 Re assembly is the reverse of the above 10 8 8 If the machine is left for more than a month drain the petrol from the carburettor by either running the machine dry of petrol or releasing the...

Page 19: ...eplace filter Out of fuel Fill with fresh unleaded petrol Stale fuel Drain fuel and re fill with fresh unleaded petrol Spark plug wire disconnected Re connect Dirty Faulty spark plug Clean or replace Water in fuel Drain fuel and re fill with fresh unleaded petrol Too much choke applied Turn OFF choke Low oil level Fill crankcase with clean oil to correct level Fuel mixture too rich Contact Genpowe...

Page 20: ...switch OFF use the recoil starter to turn the engine over several times 12 2 6 Store generator in a dry well ventilated place with a cover over it 12 2 7 The generator must remain in a level vertical position 13 SPECIFICATIONS Model EVO3100 EVO5000 EVO7000E EVO9000E Degree of Protection IP23M Generator AC Output 230V DC Output 12V 8 3A 50Hz Cont AC Output 2 6kW 3 2kW 5 0kW 5 8kW Max AC Output 3 0k...

Page 21: ...T DETAILS 14 1 Postal address Genpower Limited Isaac Way Pembroke Dock Pembrokeshire SA72 4RW UK 14 2 Telephone number Office 44 0 1646 687880 14 3 Email contacts Technical service genpower co uk 14 4 Web site www evopower co uk ...

Page 22: ...firms that these products conform to the following CE Directives 15 1 1 2006 42 EC Machinery Directive 15 1 2 2004 108 EC EMC Directive 15 1 3 2000 14 EC Noise Emissions Directive 15 1 4 97 68 EC NRMM Emissions Directive 15 1 5 2006 95 EC Low Voltage Directive ...

Page 23: ...Page 23 NOTES ...

Page 24: ...Page 24 GENPOWER LTD IsaacWay PembrokeDock Pembrokeshire UK SA724RW T 44 0 1646 687 880 F 44 0 1646 686 198 E saervice genpower co uk www evopower co uk ...

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