Evinrude E-TEC G2 Manual Download Page 18

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Using Your Evinrude E-TEC Outboard

Component Identification –

Power Tilt Models

Item

Description

Item

Description

Air Inlet, Tilt Handle

Trim Tab

Engine Cover Latch

Water Intake Screens

Water Pump Indicator, Flushing Port

Rope Pull Start Handle

Anti-Corrosion Anodes

006997

Summary of Contents for E-TEC G2

Page 1: ...NING WARNING This product can expose you to chemicals including gasoline engine exhaust which is known to the State of California to cause cancer and carbon monoxide which is known to the State of Cal...

Page 2: ......

Page 3: ...rging System Stainless Steel Thermostat Nickel Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA Emissions Compliance European Union Emissions Compliance Cali...

Page 4: ...Stroke Engine Oil Requirements 18 Oiling System Information 18 Priming the Oil System 19 Fuel Requirements 20 Fueling Procedure 21 Fuel System Information 22 Operation 23 Safety Information 23 Tiller...

Page 5: ...lugs 57 Submerged Outboard 57 Storage 58 Short Term Storage 58 Long Term Storage Winterization 59 Pre Season Check 62 Troubleshooting 63 S A F E Reset 64 Product Information Installation 66 Transom He...

Page 6: ...ate the pleasures of boating and will be a safe boater Boating Safety Classes are con ducted by the U S Coast Guard Auxiliary the U S Power Squadron and some Red Cross Chapters For information about c...

Page 7: ...adhere to the fueling procedure contained in this Oper ator s Guide and those given to you by the fueling station Always verify fuel lev el before use and during the ride Apply the principle of 1 3 f...

Page 8: ...ion The outboard must be correctly installed Failure to correctly install the outboard could result in serious injury death or property damage BRP recommends that your Dealer install your outboard to...

Page 9: ...n forms Your portion provides proof of ownership and date of purchase Outside United States and Canada See your Dealer or distributor for details Model and Serial Numbers The model and serial numbers...

Page 10: ...8 Declaration of Conformity The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle...

Page 11: ...9 Using Your Evinrude E TEC Outboard...

Page 12: ...es and engines 1 Read Operator s Guide Label 355633 2 Emissions Control Label 5008922 Operator s Guide FEL LEF EMISSION CONTROL INFORMATION BRP US INC THIS ENGINE CONFORMS TO U S EPA CALIFORNIA EMISSI...

Page 13: ...tach engine cut out switch tether cord to operator Shift control must be in Neutral N to start motor 355620 Operator s Guide WARNING Attach engine cut out switch tether cord to operator Shift control...

Page 14: ...l Labels All remote controls have the following labels attached Operator s Guide 355926 WARNING Attach engine shut off cord Lanyard to operator Locate read and understand operator s guide and all warn...

Page 15: ...ch 8 Stop Button Engine Cut off Switch 3 Steering Handle Twist Grip Throttle 9 Emergency Start Clip 4 Tilt Switch power tilt models only 10 Tiller Arm Height Adjustment Screw 5 Throttle Friction Adjus...

Page 16: ...on Manual Tilt Models Item Description Item Description 1 Air Inlet Tilt Handle 5 Trim Tab 2 Engine Cover Latch 6 Water Intake Screens 3 Water Pump Indicator Flushing Port 7 Tilt Run Lever 4 Anti Corr...

Page 17: ...cription 8 Fuel Connector 13 Oil Fill Cap 9 Battery Cable electric start models only 14 Oil Tank 10 Air Silencer 15 Spark Plugs 11 Fuse 16 EMM Engine Management Module 12 Spare Fuse 17 Rewind Starter...

Page 18: ...entification Power Tilt Models Item Description Item Description 1 Air Inlet Tilt Handle 5 Trim Tab 2 Engine Cover Latch 6 Water Intake Screens 3 Water Pump Indicator Flushing Port 7 Rope Pull Start H...

Page 19: ...cription 8 Tilt Support Lever 14 Oil Fill Cap 9 Fuel Connector 15 Oil Tank 10 Battery Cables 16 Spark Plugs 11 Air Silencer 17 EMM Engine Management Module 12 Spare Fuse 18 Rewind Starter Flywheel Gua...

Page 20: ...y use of an oil that meets NMMA TC W3 certification standards is al lowed If you discontinue using Evinrude XD100 you MUST first return to your Dealer to have the EMM reprogrammed back to the original...

Page 21: ...ap and tighten securely Reinstall the engine cover IMPORTANT The oil tank capacity is 1 5 quarts 1 4 liters Priming the Oil System Prime the oiling system to remove air from the system before operatin...

Page 22: ...like ethanol and is less corrosive to fuel system components such as fuel tanks fuel fittings and fuel hoses Biobutanol blended fuel either isobutanol or n butanol may be used in all Evinrude out boa...

Page 23: ...hand 5 Slowly turn the fuel tank cap counterclock wise to remove it 6 insert the gas pump nozzle into the filler neck of the fuel tank 7 Fill the fuel tank 8 Stop filling immediately when the automat...

Page 24: ...vice Note on page 64 Fuel Filters A boat mounted water separating fuel filter assembly will help prevent water and other contaminants from entering the engine fuel system Use of a boat mounted water s...

Page 25: ...ng the boat Be alert of people in the water Always shift the outboard to NEUTRAL and shut off the engine immediately when your boat is in an area where there might be people in the water DANGER DO NOT...

Page 26: ...NEUTRAL Refer to Shifting and Speed Control Tiller Models 1 Clip 2 Engine cut off switch clip switch 3 Tether cord 007013 WARNING Always use the tether cord when operat ing your boat to help prevent a...

Page 27: ...l the starter engages then pull hard Repeat if needed until outboard starts IMPORTANT Engine will not start if outboard is in gear or if tether cord is not in place If your outboard does not react nor...

Page 28: ...pump is working If a steady stream of water from the water pump indicator is not visible stop the engine Refer to Troubleshooting on page 63 Engine Stopping Twist the throttle grip to SLOWEST speed po...

Page 29: ...witch to decrease speed Press and release the side NOTICE Carefully check the function of all con trol and engine systems before leaving the dock DO NOT shift the outboard into FORWARD or REVERSE whil...

Page 30: ...le speed setting Trim Tilt Switch If equipped the trim tilt switch is located in the end of tiller handle Press switch as indicated for UP and DOWN operation Tiller Handle Adjustments Tiller Handle An...

Page 31: ...rgency situation the engine can be started without the clip in place Follow the normal starting procedure Reinstall a clip as soon as possible The operator should al ways use the clip and tether cord...

Page 32: ...manage ment module EMM automatically increases idle speed slightly Idle speed will decrease as the engine warms up 1 Tether cord 004850 WARNING Avoid knocking or pulling the clip off the engine cut of...

Page 33: ...starting procedure or if it fails to start re fer to Troubleshooting on page 63 After Engine Starts Check the water pump indicator A steady stream of water indicates the water pump is working If a st...

Page 34: ...e Fuel Hose Disconnect the fuel hose from the fuel con nector If equipped close vent screw on fuel tank cap WARNING A small amount of fuel may be released when the fuel connector is disconnected Alway...

Page 35: ...8 1 Handle shift and throttle 2 Trim tilt switch where equipped 3 Neutral lock lever 4 Fast idle lever warm up 5 Throttle friction adjusting screw 6 Engine cut off switch clip and tether cord Conceale...

Page 36: ...gages the forward or reverse gear detent Speed Control After gear engagement move the control handle slowly in the same direction to in crease speed Fuel Economy Fuel economy can vary depending on boa...

Page 37: ...e tilt grip on engine cover and raise outboard slightly The tilt support will automat ically disengage Slowly lower outboard to its normal operating RUN position WARNING Leave tilt run lever in the TI...

Page 38: ...WN and push water If tilt pin is positioned too HIGH the front of boat will be UP and bounce To adjust the trim angle refer to Tilt Pin on page 37 WARNING Boat stability and steering torque can vary d...

Page 39: ...tilt out board until shallow water drive link engages tilt pin Relocate the tilt pin if necessary Refer to Tilt Pin on page 37 Disengaging Shallow Water Drive Move tilt run lever to RUN position Grasp...

Page 40: ...lt in the boat s bow suddenly rising skyward possibly ejecting or otherwise seriously injuring occupants Some boat outboard propeller combinations may encounter boat instability and or high steering t...

Page 41: ...The tilt range allows the operator to tilt the outboard for clearance when beaching moor ing launching or trailering Trim In most operating conditions it is recom mended to trim the outboard to the f...

Page 42: ...outboard will tilt up or down manually using the manual release valve 1 Turn the manual release screw counter clockwise slowly about 3 1 2 turns until it lightly contacts its retaining ring 2 Repositi...

Page 43: ...and keep a sharp lookout IMPORTANT Impact damage is NOT cov ered by the outboard warranty If you hit any object STOP immediately and examine the out board for loosening of attaching hardware INSPECT f...

Page 44: ...MM will activate the LOW OIL indicator Fill the oil tank with recommended outboard oil as soon as practical to avoid emptying the tank See Filling the Oil Tank on page 19 Speed Adjusting Failsafe Elec...

Page 45: ...he Engine Management Module EMM has four LED indicators located on the top corner of the circuit board The LEDs provide quick reference to the sta tus of several outboard systems The LEDs can be used...

Page 46: ...engine shut down EMM temp OVER range refer to Trouble shooting on page 63 Engine temp OVER range refer to Trou bleshooting on page 63 Excessive No Oil condition Seek assis tance to return to port EMM...

Page 47: ...However if you boat above 3000 ft 900 m you will ex perience a slight loss of power due to reduced air density If your engine drops below the recommended RPM operating range at full throttle select a...

Page 48: ...speed slower than planing speed Weedy Water Weeds block water intakes and may cause your outboard to overheat Weeds on the pro peller create vibration and reduce boat speed When operating in weedy wa...

Page 49: ...enever the engine is being trailered Whenever the engine is in storage A small amount of fuel may be released when the fuel connector is disconnected Always wipe off any fuel spillage Store portable f...

Page 50: ...Oil level Check Refill as needed Bilge Drain Ensure drain plug s are securely installed Battery Check battery connections are clean tight and insulated Ensure battery battery box are secure Fuel level...

Page 51: ...nts or animals hanging from a propeller trailer or wakeboard can transfer enough biological material to estab lish an AIS in a new waterway The early re productive stages of many AIS are microscopic s...

Page 52: ...ng ladder Inspect transducers or other attachments to the hull Accessories Inspect fishing tackle and fishing lines Inspect bait buckets Inspect landing nets Inspect water sports equipment skis wakebo...

Page 53: ...51 Maintenance...

Page 54: ...ntrol system Manufacturer s Responsibility Beginning with 1999 model year outboards manufacturers of marine engines must determine the exhaust emission levels for each engine horsepower family and cer...

Page 55: ...rocedure for servicing the product must be strictly followed and whenever practicable returned to the original intent of the design The responsibilities listed above are general and in no way a comple...

Page 56: ...aler Maintenance Every 300 Hours or 3 Years 1 Customer Inspections Every 100 Hours or Annually 1 Engine Care Product Action Anodes corrosion protection Check condition 1 2 Covers Wash and wax repair s...

Page 57: ...down position in a well ventilated area Using Lower Engine Cover Flushing Port 1 Place the outboard in an area with good drainage 2 Connect garden hose to flushing port 3 Turn on the water It is not...

Page 58: ...fuse failures indicate a potentially serious problem Do not replace it with higher rated fuse see your Dealer for service In an emergency the engine may be rope started and run this will not harm the...

Page 59: ...ocumented studies A duty cycle is a profile of engine running and usage This duty cycle is used to determine average spark plug lon gevity and maintenance requirements Submerged Outboard If your outbo...

Page 60: ...clear the launch area Between uses store your outboard in a vertical position WARNING DO NOT run the engine indoors or with out adequate ventilation or permit exhaust fumes to accumulate in confined a...

Page 61: ...nterizing on a trailer remove the pro peller Attach a garden hose to flushing port and turn on the water Refer to Flush ing on page 55 3 Outboard must be in NEUTRAL and re mote control and shift linka...

Page 62: ...ottle grip again Outboard will accelerate to fast idle speed and fog itself 4 Allow outboard to run until it shuts itself OFF automatically one to two minutes 006458 006459 Winterization is complete w...

Page 63: ...es with recommended lubricant and re install propeller 3 Top off oil tank Extra engine oil is used during the winteriza tion procedure Some excess oil may appear on the skeg below the gearcase area Th...

Page 64: ...e the warning system self tests properly If it does not see your service tech nician Following Engine Starting Stopping Tiller Models on page 23 or Engine Starting Stopping Remote Control Models on pa...

Page 65: ...M has identified a problem with the outboard Seek assistance and or return to harbor See the Service Note on page 64 A continuous indicator without S A F E mode The EMM has identified a problem that s...

Page 66: ...cool After any overheat causing engine shutdown The following items should be inspected Inspection of the water pump for excessive wear or damage Inspection of the thermostats See the Service Note on...

Page 67: ...65 Product Information...

Page 68: ...e max imum horsepower indicated on the boat s capacity plate Such overpower ing can cause loss of control Contact your Dealer or the boat s manufacturer if your boat lacks a capacity plate Boats desig...

Page 69: ...rough the transom Drill two 2 mounting holes on 25 30 HP models and 4 mounting holes on 15 H O models Install the mounting bolts through the stern brackets and transom Install large washers and locknu...

Page 70: ...tch Installation Marine Battery Posts install each main ca ble on the post with a star washer below it WARNING Battery electrolyte is acidic handle with care If electrolyte contacts any part of the bo...

Page 71: ...essories on the main cable Tighten all connections securely and coat the installation with Triple Guard grease Service Before servicing the battery or the outboard remove both battery cables from the...

Page 72: ...l new cotter pin and bend ends to se cure Remove block of wood Make sure engine is in NEUTRAL give propeller a spin It must turn freely Repair If your propeller hits a solid object the impact is parti...

Page 73: ...e of 60 84 in lbs 7 9 N m Test the boat and if needed repeat the pro cedure until steering effort is as equal as pos sible High outboard installations The trim tab might be above the water when the ou...

Page 74: ...5 Refer to Fuse on page 56 Fuel Filter In line Replaceable Battery Charging 15 Amp Fully Regulated Gearcase Lubricant 4 Capacity Evinrude HPF Pro 11 fl oz 325 ml Power Trim Tilt Fluid Capacity 11 7 fl...

Page 75: ...nd or storage failure to follow the procedures and recommendations in the Operator s Guide Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts o...

Page 76: ...TY SIX 36 CONSECUTIVE MONTHS or 2 Commercial use Products sold in Canada or United States as agreed at the time of purchase at the OE Distributor Dealer and as registered by OE Distributor Dealer in B...

Page 77: ...specified pre delivery inspection process must be completed documented and signed by the purchaser and Distributor Dealer The Product must have undergone proper registration by an authorized OE Distri...

Page 78: ...ed that BRP or an authorized Distributor Dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the co ordinates of the new owner 9 Consumer Assistance In the...

Page 79: ...d to the buyer though sample or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in adve...

Page 80: ...ission related warranty is valid for the following period whichever comes first 1 It is designed built and equipped so it conforms at the time of sale to the ultimate purchaser with the requirements o...

Page 81: ...issions emission related components include any engine parts related to the following systems Air induction system Fuel system Ignition system Exhaust gas recirculation systems 2 The following parts a...

Page 82: ...nes are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet th...

Page 83: ...emission control parts of your Evinrude E TEC G2 outboard are warranted from the date of pur chase by the first retail consumer or the date the product is first put to use whichever occurs first for a...

Page 84: ...le for the performance of the required maintenance listed in your Operator s Guide BRP recommends that you retain all receipts covering maintenance on your outboard but BRP cannot deny warranty solely...

Page 85: ...de and take a boating safety course before you operate your boat and outboard 6 Do you know who to ask if you have any questions about your boat and outboard 7 Do you know your local marine traffic la...

Page 86: ...84...

Page 87: ...rd Do I need to mix oil into my fuel No Evinrude E TEC outboards do not require any mixing of oil and fuel Can I order replacement parts and accessories for my Evinrude E TEC outboard Yes When replace...

Page 88: ...86...

Page 89: ...al Products division where the outboard was regis tered Please contact your Dealer or Distributor Change of Address Change of Ownership Model number Serial Number Old Address Previous Owner Last name...

Page 90: ...88...

Page 91: ...dress Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all...

Page 92: ...90...

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