EVBox Troniq 100 Installation And User Manual Download Page 37

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Protective earth connection

Terminal

Conductor

Size

Terminal

diameter

Torque

AWG

stranded

cable

Minimum
AWG6.

Protective
earth cable

shall be at
minimum the

cross section
of the main

AC cables.
(according

with the

NFPA 70)

0.51 in (13

mm)

12 mm

Connect the protective earth cable

9. Install the Troniq 100

Summary of Contents for Troniq 100

Page 1: ...EVBox T Tr roniq 100 oniq 100 Installation and user manual 1 ...

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Page 3: ...EVBox T Tr roniq 100 oniq 100 Installation and user manual ...

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Page 5: ...nd storage 9 4 2 Long term power off 9 4 3 Handling 9 4 4 Verify the packaging 9 5 Product features 11 5 1 Product parts presentation 11 6 Technical specifications 12 7 Prepare for installation 15 7 1 Safety precautions 15 7 2 Plan installation 15 7 3 Choose location 15 7 4 Cooling 16 7 5 Clearance 16 7 6 Clamping kit 17 7 7 Installation without clamping kit 18 7 8 Foundations 19 7 9 Route power s...

Page 6: ... rear side 27 9 2 Handling 29 9 3 Placing 30 9 4 Electrical connections 32 10 Commissioning 34 10 1 Danger Risk of electric shock 34 10 2 Start procedure 34 11 Use the EVBox Troniq 100 35 11 1 Start charging with EVBox Troniq 100 35 11 2 Stop charging EVBox Troniq 100 39 11 3 State of the EVBox Troniq 100 41 11 4 Cable management system 43 12 Decommissioning 44 13 Appendix 45 13 1 Installation rep...

Page 7: ...ame Grosset Grange N Date 2020 12 03 Name Richer J Date 2020 12 03 Name Ourry E Date 2020 12 03 Change history Revision Date Description D001654AA0 1 0B1 2020 09 30 Creation D001654AA0 1 0B2 2020 10 15 Troniq 100 dimension appendix update D001654AA0 1 0B3 2020 10 28 Electrical diagram update D001654AA0 1 0B4 2020 11 06 UL remarks update Add necessity of a laptop to configure charger D001654AA0 1 0...

Page 8: ...or notice Prior to ordering always contact EVBox for the latest information and specification EVBox explicitly rejects any liability for any direct or indirect damage in the broadest sense arising from or related to the use and or interpretation of this document EVBox Bordeaux All rights reserved 2 2 Scope of the document Keep this manual for the entire life cycle of the EVBoxTroniq 100 This manua...

Page 9: ...rence to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is conne...

Page 10: ...ssibility regulations Please check with your State and Local government agencies to understand and implement the necessary accommodations for people with disabilities The charging station has been UL certified by the manufacturer and bears the UL logo for USA and Canada The relevant declaration of conformity may be obtained from the manufacturer EN 2 Introduction 6 ...

Page 11: ...ects inside the charging port or plug port Read the user instructions delivered with your EVBox charging station and the User Manual for your electric vehicle before charging your vehicle 3 3 Warning Accumulation of gasses Some electric vehicles require an external ventilation system to prevent the accumulation of hazardous or explosive gasses when charging indoors Refer to your vehicle User Manua...

Page 12: ...hat is in use Make sure that the charging cable is positioned so that it will not be stepped on tripped over driven over or otherwise subjected to excessive force or damage While charging the cable must be completely unwound and connected to the vehicle without overlapping loops this is to avoid the risk of the charging cable overheating Only pull on the charging plug hand grip and never on the ch...

Page 13: ...wer off status for more than one week For installed charger in case of long term power off a preventive maintenance must be done prior to switch on the charging station Refer to your local contact support 4 3 Handling Use a forklift to handle the package Note Do not stack packages 4 4 Verify the packaging Shock indicator Packaging are equipped with Tiltwatch indicator which will indicate by visual...

Page 14: ... Exterior panels of the charger are not damaged shock scratch The doors are working properly The interior of the charger is clean and not damaged EN 4 Transport and storage 10 ...

Page 15: ...parts presentation 1 Charger status LED 2 CHAdeMO connector depending on the configuration 3 Auto retractable cable 4 LED lighting 5 Touchscreen 6 CCS connector 7 Type 2 socket depending on the configuration 5 Product features EN 11 ...

Page 16: ...ut current 133 A Power factor 0 98 Efficiency 0 95 at nominal power Table 3 DC output Combo 1 Technical data Characteristic Maximum output power 100 kW Output voltage range 200 to 500 Vdc Maximum output current 200 A Residual current 6 mA peak max Table 4 DC output CHAdeMO Technical data Characteristic Maximum output power 100 kW Output voltage range 50 to 500 Vdc Maximum output current 125 A 200 ...

Page 17: ...mm x 1000 mm x 1000 mm Weight 2535 lbs 1150 kg Dimensions including packaging H x W x D 93 x 43 x 46 2364 mm x 1090 mm x 1165 mm Weight including packaging 2690 lbs 1220 kg Mechanical impact protection IK10 Housing Aluminum galvanized and stainless steel Environmental data Technical data Characteristic Ingression protection IP54 NEMA 3R Temperature range Operation 22 F to 122 F 30 C to 50 C Temper...

Page 18: ...Technical data Characteristic Altitude 3280 ft 1000 m Ventilation Force air cooled EN 6 Technical specifications 14 ...

Page 19: ...risdiction Use only copper conductors Incoming AC cables sizing must be in accordance with the NFPA 70 75 C 3 0 AWG PE grounding connector must be not spliced Refer to local wiring regulations to select the conductor sizes Use the correct tools and provide sufficient material resources and protection measures Make sure that there is good cellular reception where the charging station will be instal...

Page 20: ... in a closed building the room must have a system of permanent renewal of the air with a minimum air flow of 5 283 gal min 1 200 m 3 h The ventilation areas must not be blocked Troniq 100 Airflow Air outlet Air inlet 7 5 Clearance EVBoxTroniq 100 needs the following free space for ventilation and maintenance EN 7 Prepare for installation 16 ...

Page 21: ...s sold separately by EVBox Clamping kit supports the charger and contains holes to seal screw anchor in order to fix the charger Clamping kit is stackable and can be manipulated with a forklift Clamping kit has to be sealed depending of the site configuration Presence of sidewalk Clamping kit has to be integrated in the foundations 7 Prepare for installation EN 17 ...

Page 22: ...ions in order to comply with American with Disabilities Act ADA regulation No sidewalk 7 7 Installation without clamping kit For installation using not clamping kit prepare the foundations according the to clamping kit diagram see Clamping kit on page 50 EN 7 Prepare for installation 18 ...

Page 23: ...d the charging station The voltage drop must not exceed 5 it is advisable to have a maximum allowable voltage drop of 3 The maximum wire gauge that can be fitted is AWG 500 kcmil 240 mm Route the power supply cables to the position where the charging station will be installed Make sure of the following There must be enough cable for it to extend at least 20in 50cm above the cable connection point ...

Page 24: ...0 Ground impedance must be lower than 20 ohms in dry conditions 7 10 2 Phase rotation In case of several Troniq 100 in the site location to avoid overloading the first phase it is recommended to rotate the phase as below 7 10 3 Grounding instructions This unit is to be connected to a grounded metal permanent wiring system or an equipment grounding conductor is to be run with circuit conductors and...

Page 25: ...ft Note Clamping kit weight is 660 lbs 400kg Use lifting device to support the weight of the clamping kit Handling with lifting ring Use the integrated lifting ring to handle and place the clamping kit Handling with forklift Use a forklift to handle and place the clamping kit 8 Install the clamping kit EN 21 ...

Page 26: ...a hole according to the clamping kit structure and the calculations for foundations 2 Install the cable ducts 3 Start pouring concrete in the hole 4 Place the clamping kit and pour concrete 5 Level the clamping kit 6 Let the concrete dry according to its characteristics EN 8 Install the clamping kit 22 ...

Page 27: ...amping kit structure and the calculations for foundations 2 Install the cable ducts 3 Start pouring concrete in the hole 4 Place the clamping kit and pour concrete until the mark on the clamping kit 5 Level the clamping kit 6 Let the concrete dry according to its characteristics 8 Install the clamping kit EN 23 ...

Page 28: ...7 Insert the four M12 threaded rods in the clamping kit EN 8 Install the clamping kit 24 ...

Page 29: ... 100 9 1 Remove the aluminum covers 9 1 1 Remove the aluminum covers on front side 1 Open the front door of the charging station 2 Remove the two screws that maintain the upper aluminum cover 9 Install the Troniq 100 EN 25 ...

Page 30: ...3 Remove the upper aluminum cover 4 Remove the two screws and two nuts of the lower aluminum cover EN 9 Install the Troniq 100 26 ...

Page 31: ...5 Remove the lower aluminum cover 9 1 2 Remove the aluminum covers on rear side 1 Open the rear door of the charging station 9 Install the Troniq 100 EN 27 ...

Page 32: ...2 Remove the two screws that maintain the upper aluminum cover 3 Remove the upper aluminum cover EN 9 Install the Troniq 100 28 ...

Page 33: ...4 Remove the two screws and two nuts of the lower aluminum cover 5 Remove the lower aluminum cover 9 2 Handling WARNING Always transport charger in upright position 9 Install the Troniq 100 EN 29 ...

Page 34: ... by the top With a base shaped like a pallet Troniq 100 can be handled by a forklift Troniq 100 base Lifting slings can be used to place the charging station The loading points are only those indicated by the orange arrows below Charging station must be protected from friction of the slings Slings placement 9 3 Placing When the installation area is prepared you can install and connect the charging...

Page 35: ...ure no unauthorized persons enter the working areas 1 Handle the EVBoxTroniq 100 to its location 2 Place the charging station on the four threaded rods of the positioning support Note Check that the charging station is level 3 Tighten the four nuts in the charging station 4 Install the two plinths at the front side and rear side 9 Install the Troniq 100 EN 31 ...

Page 36: ...th copper for 75 C or 90 C according with the NFPA 70 0 51 in 13 mm 1 5 in 38 mm 266 in lbs 30Nm 12 mm Note EVBox can provide in option M12 quick connector for AWG3 0 in option see spare part list DCA006277 Connect the AC cables to the terminal Note To prevent from rodent intrusion and water ingress it is possible to use retardant flame expensive foam It shall be compliant with local installation ...

Page 37: ...erminal diameter Torque PE AWG stranded cable Minimum AWG6 Protective earth cable shall be at minimum the cross section of the main AC cables according with the NFPA 70 0 51 in 13 mm 12 mm Connect the protective earth cable 9 Install the Troniq 100 EN 33 ...

Page 38: ...servicing switch off power at main breaker 10 2 Start procedure 1 Switch circuit breaker D3 to ON 2 Switch circuit breaker D4 to ON 3 Switch circuit breaker D8 to ON 4 Switch circuit breaker D9 to ON 5 Switch circuit breaker D1 to ON 6 Close the door 7 Once the door is closed check that the side LEDs are green EN 10 Commissioning 34 ...

Page 39: ...Welcome screen The welcome screen offers the choice to select the language or to start a charging sessions 2 Selection of connector type If the EVBox Troniq 100 is set up with two different connector types select the appropriate connector 11 Use the EVBox Troniq 100 EN 35 ...

Page 40: ... Depending on the product configuration one of the two options can be set by default 4 Contactless payment process If you chose the contact less payment method you will be informed about the charging station s price policy Click on GENERAL TERMS AND CONDITIONS for more information about the price policy If you agree click OK EN 11 Use the EVBox Troniq 100 36 ...

Page 41: ...erminal instructions 6 RFID Tag process If you chose RFID Tag as the payment authentication method or if it is the default setting swipe your card against the screen as shown on the HMI screen then wait for validation 11 Use the EVBox Troniq 100 EN 37 ...

Page 42: ...7 Acceptance The payment has been accepted EN 11 Use the EVBox Troniq 100 38 ...

Page 43: ...e connected the charger will synchronize with your vehicle 9 Charging session will carry on until you stop charging or charge is completed 11 2 Stop charging EVBoxTroniq 100 11 Use the EVBox Troniq 100 EN 39 ...

Page 44: ... charging session 2 Authentication If you have been authenticated for the first time using a NFC Near Field Communication bank card re enter your payment method on terminal in order to be authorized to stop the charge EN 11 Use the EVBox Troniq 100 40 ...

Page 45: ...your card on the screen 4 Vehicle unplugged Once the vehicle has been unplugged the total session amount will be displayed You can leave the charging station and the screen will return to the welcome page within 20 seconds 11 3 State of the EVBoxTroniq 100 11 Use the EVBox Troniq 100 EN 41 ...

Page 46: ...owing screen will be displayed and the charger LED will turn yellow You may call the maintenance service 2 Charger ready Once the emergency stop button is back to its position please validate the system restart by pressing HOME EN 11 Use the EVBox Troniq 100 42 ...

Page 47: ...11 4 Cable management system PINCH POINT When using cable management system keep hands clear of rollers Failure to these instruction can result in injury 11 Use the EVBox Troniq 100 EN 43 ...

Page 48: ...r uncovers the aluminum cover operator needs to de energize before D1 D8 Removal is the reverse of the installation procedure see Install the Troniq 100 on page 25 Dispose of the charging station in a responsible manner Do not dispose this charging station in household waste Instead dispose this charging station at a local collection point for electric electronic devices in order to enable recycli...

Page 49: ...applied if the document does not match with reality Company Charger name Serial number SIM card number Order number How to fill this document Checklist to be completed Verifications Result Comments Casing in good condition no damage General condition and cleanliness of the structure is acceptable Validation that the charger is level and flat to the ground as defined in the installation procedure V...

Page 50: ... and tightness of the GPU fixing screws and the correct fixing tightening of the circuit breakers Make sure the ventilation air flow is correct and there is not any obstruction at the ventilation inputs and output grill With all circuit breakers down check presence of voltage at the main terminal block Phase Phase 480 Vac Phase Earth 240 V Earth Neutral 0 V Validate the earth loop value 20 ohms co...

Page 51: ...LED on the AC side is RED Close the door Verify that the LED is GREEN Open the door again Switch OFF circuit breaker D1 and D3 insert the SIM card in the screen Switch ON circuit breaker D3 and configure the connection to the network controller if it is necessary Verify that the time displayed at the screen is correct and that the indicator lights for Signal connection and server connection are fu...

Page 52: ... a there is not any abnormal noise Test a normal client operation of the unit using a badge Note any modifications undertaken during the commissioning disconnecting earth cable replacement of the SO DIMM Validation location Date Certified Partner Signature and stamp EN 13 Appendix 48 ...

Page 53: ...13 2 Troniq100 Dimensions 13 Appendix EN 49 ...

Page 54: ...13 3 Clamping kit EN 13 Appendix 50 ...

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