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Eurotherm Drives 635 Product Manual Download Page 59

Product-manual      Model: 635/DER u. 635/K DER

 

07-01-05-06-E-V1002.doc

59

9

Diagnosis and trouble shooting

9.1

7-Segment-display

Many sources of faults can be narrowed down with the diagnosis display.

 

Display  Explanation 

 

output 
Ready 

output 

2)

 

Warning 

Comment 

 

 

drive ready for operation ! 

 

 

DC-bus within the boundaries 
regulator ready not activ 

 

 

no display 

off

 

off 

any control voltage? 
external fuses ok? 

 

 

system ready for operate 

on

 

off

 

regulator ready not activ 

 

 

drive active 
BIAS-program stop 

on 

off 

The drive is activated during the delay 
time for brake in operating mode 
position control.  
(The BIAS-proram does not start). 

from Firmware 6.11b  

 

 

internal STOP with serial deactivating 

off

 

off 

activate drive via serial interface 

 

 

regulator of serial interface  
(bus interface) deactivated ! 

off

 

off 

only if bus interface is integrated 

 

 

Activ input is activated with switching on  off

 

off 

switch enable X10.22 low and then high

 

 

DC bus undervoltage  
<Ua low threshold 

off

 

off 

power supply switched on? 
power supply unit ok? 
internal fuses ok? 
Error signal disappears, if DC-bus 
voltage over the threshold. 

 

 

undervoltage in DC-bus 

off

 

off 

Check power supply 
undervoltage

 

parameter check 

 

 

fault in resolver system 

off

 

off 

wiring to encoder system ok? encoder 
system ok? encoder system supply ok? 

 

 

I²t-overload of the drive 

1)

 

1)

 

does the control loop oscillate? 
P-amplification too high 
mechanics stiff? 
requirements too high? 
is warning /8/ 

evaluated?

 

 

 

overload of the motor I²t 

1)

 

1)

 

does the control loop oscillate?  
P-amplification too high 
mechanics stiff? 
requirements too high? 
is warning /8/ 

evaluated?

 

 

1)

 

Reaction to these errors see chapter 3.3 

2)

 

With configuration corresponding chapter 3.1 

 

Summary of Contents for 635

Page 1: ...Product manual Model 635 DER u 635 K DER 07 01 05 06 E V1002 doc 1 B 07 01 05 06 001 jpg DIGITAL SERVO DRIVE EUROTHERM DRIVES PRODUCT MANUAL ...

Page 2: ... Rack 3U UL 07 01 01 02 Product manual EMC Rack 3 U UL 07 01 02 02 Product manual Power supply plug in module 3U UL 07 05 02 03 Product manual SUCOnet K UL 07 05 03 02 Product manual Businterface CAN for 635 637 637 UL 07 05 04 02 Product manual Businterface DP for 635 637 637 UL 07 05 05 02 Product manual Businterface Interbus S for 635 637 637 ...

Page 3: ... seriell UL 10 06 05 Product manual BIAS Command Description UL 12 Product manuals Accessories ã ã ã ã EUROTHERM Drives Limited All rights reserved No portion of this description may be produced or processed in any form without the consent of the company Changes are subject to change without notice EUROTHERM has registered in part trademark protection and legal protection of designs The handing ov...

Page 4: ...ER 01 10 22 2 2 Connector pin assignments and contact functions 23 2 2 1 Power connections for plug in module 635 DER standard 23 2 2 2 for plug in module 635 DER N with integrated power supply special 24 2 2 3 Signal connections 25 2 2 3 Resolver 28 2 2 4 Multifunktion X40 29 2 2 5 Digital interfaces 33 3 Operating modes 39 3 1 Operating modes and pin functions 40 3 2 Configurable pin functions d...

Page 5: ...g des PROG Tasters 54 8 Commissioning 55 8 1 Preparation 55 8 2 Commissioning in steps 56 9 Diagnosis and trouble shooting 59 9 1 7 Segment display 59 9 2 Reset of a regulator trouble 61 9 3 Trouble shooting 62 10 Block circuit diagram 63 11 General technical data 64 11 1 Power circuit 64 11 2 Control circuit 64 11 3 Signal inputs and outputs connection X10 64 11 4 Digital control 65 11 5 Digital ...

Page 6: ...tion damage can also occur to motors or other products Therefore please observe strictly our safety precautions Topic Safety precautions We assume that as an expert you are familiar with the relevant safety regulations especially in accordance with VDE 0100 VDE 0113 VDE 0160 EN 50178 the accident prevention regulations of the employers liability insurance company and the DIN regulations and that y...

Page 7: ...lvanic separation and insulation Galvanically separation and insulation correspond to EN 50178 VDE 0160 amplified insulation In addition all digital signal inputs and outputs are galvanically separated either as a relay or via opto coupler In this way an increased interference security and the limitation of damages in case of external incorrect connections is given The voltage level must not excee...

Page 8: ...n a deenergized state When working on the drive do not only block the Aktiv input but separate the complete drive from the mains CAUTION risk of electrical shock wait 3 minutes after switching off for discharging the capacitors Screws sealed with varnish fulfill an important protection function and may not be moved or removed It is prohibited to penetrate the inside of the unit with objects of any...

Page 9: ...sol ver o o Incr I O Lüfter X30 Re X40 COM2 X10 Control I O COM1 RS232 GND MP2 MP1 Prog Diagnose o o o o o o sol ver o o Incr I O Achtung stecken ziehen aller Module nur wenn Ucc 325V aus Ucc ok Ballast Netzeinschub Power supply plug in module modul Rack R3 M 635 K DER AC DC Us 24VDC R Anschlußspannung Supply voltage 1 oder 3 230VAC 50 60Hz optional X30 Re X40 COM2 X10 Control I O COM1 RS232 GND M...

Page 10: ... integrated fan and without brake resistor If required the returned braking energy can be drawn off into additional external brake resistors Explanations to rack and power supply modules are documented in separate description The AC supply voltage is fed directly or via transformer to the associated power supply module The devices are designed to be operated on networks which are grounded on centr...

Page 11: ...ery user has unrestricted acces to all functions and parameters EASYRIDER custom made software PLC Software PLC binary selection 10V X10 RS232 RS422 RS485 CAN Bus Profibus DP 635 DER current loop speed loop position loop 7 Finstructions x programming diagnostics setup F F x F x o SPS PLC SUCOnet K Interbus S COM1 COM2 F x RS232 635 K DER 1 1 2 Operation configurations The possibilities range from ...

Page 12: ... of DIP switch This function is not realized with DER K DER Incremental signal with pulse interval 3 Temperature monitoring output T2 only with ESR AC S with corresponding option circuit T2 is no more signalized 4 Reference potential all digital in and output signals on X10 are referred to X10 9 5 Temperature monitoring PTC only with ESR AC S with corresponding option circuit Before switching off ...

Page 13: ...cial only module rack design 1 phase optional E with EMC bow unit only compact version O without integrated power supply standard f on the drive additional communication via COM2 232 RS 232 interface 422 RS 422 interface 485 RS 485 interface CAN CAN bus SUC SUCOnet K PDP Profibus DP IBS Interbus S 2nd plug EA5 I O interface 5 Inputs 2 Outputs g BS moisture condensation protection S special setting...

Page 14: ...onnection X30 1 3 2 Generally data Enclosure Rating for mounting in cubicle IP20 operating temperature range VDE 0160 Klasse 3K3 storage temperature range 25 55 C air pressure 86 kPa 106 kPa Humidity 5 85 40 C Opertating Temp 0 40 C reduced operation derating of the output current 40 50 C 1 2 C Altitude h h 1000m reduced operation Derating of the output current h 1000 4000m 1 1 100m Safety Overvol...

Page 15: ...eak nom 3A max 5A 0 8 mS 2 5A 25mS Output Sinewave Voltage at Un Unr Veff 220 derating of Unr depends on load and single or 3 phase supply see chapter 1 3 5 Single or 3 phase supply Rated Current RMS Inr A 1 2 5 5 6 5 10 Max Current RMS min time for Imax Imax A min 2 5 Sec 5 5 Sec 10 5 Sec 10 5 Sec 20 5 Sec Min motor inductance between terminals Lmot mH 9 6 4 8 2 4 1 2 Brake Circuit Setpoint DC Ub...

Page 16: ...inewave Voltage at Un Unr Veff 220 Derating of Unr depends on load and single or 3 phase supply see chapter 1 3 5 single or 3 phase supply Rated Current RMS Inr A 1 2 5 5 6 5 10 Max Current RMS Min time for Imax Imax A min 2 5Sec 5 5Sec 10 5Sec 10 5Sec 20 5Sec Min motor inductance between terminals Lmot mH 9 6 4 8 2 4 1 2 Brake Circuit Setpoint DC Ub V 376 Max Power Pbp kW 5 5 7 5 Cont Power Pbd W...

Page 17: ...nts for setup To avoid unexpected tripping of undervoltage threshold EASYRIDER this value should be set to default Required motor terminal voltage for specified speed Approximation up to 3000 RPM Ukl 1 2 EMF n 1000 I Rph RL V Ukl required motorvoltage V RMS EMF Back EMF of motor V RMS 1000 RPM Rph resistance of motor between terminals Ω RL line resistance of motor cable Ω I motor current A RMS Out...

Page 18: ...3 operation Start Stop 0 2 0 4 0 6 0 8 1 0 20 40 60 80 100 0 0 1 2 1 4 1 6 1 8 2 0 5 sec 10 sec 20 sec Imaxr Inr 6 25 sec Duration of pulse until supervising reaktion Cont Operation Output Voltage 1 3 7 Rated current max current period Guaranteed minimum requirements value I2T work load Series 631 5 7 0 00 20 00 40 00 60 00 80 00 100 00 120 00 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 time sec wo...

Page 19: ... 10 17 5 5 635 K DER 01 05 635 L DER 01 03 Width 635 K DER 07 Width 635 K DER 10 Width A 84 0 mm 18 TE 84 0 mm 18 HP 99 0 mm 21 HP B 81 0 mm 81 0 mm 95 5 mm C 44 0 mm 44 0 mm 44 0 mm D1 18 0 mm 18 0 mm 15 0 mm D2 18 0 mm 18 0 mm 37 0 mm a 60 0 mm 12 TE 72 0 mm 15 HP 91 4 mm 18 HP 1 HP 5 08mm A with enclosure in white occurred additional measure of screw heads approx 2 x 3mm 6mm Important Make sure...

Page 20: ...manual Model 635 DER u 635 K DER 07 01 05 06 E V1002 doc Dimensions and layout 1 4 2 EMC bow optional side view front view EMC bow for Resolver cable 1 Mains cable 2 Motor cable 3 meaning 1 2 3 cage clamp terminal ...

Page 21: ...tribution board fastening screws controller board X500 X501 optional Distribution board ExBus EVEN ODD H15 power plug X50 Note The configuration modules can only be reached after removing the plugs 1 4 3 2 Layout of power board JP100 JP201 JP200 H15 power plug X50 JP102 JP101 Solder jumper JP100 JP101 JP102 und JP 200 201 Function see Chapter 7 1 Jumper Solder side 1 2 3 1 1 2 2 3 3 ...

Page 22: ...E PE Power connection shielding and assignment see chapter 2 2 3 2 Connections see chapter 2 2 2 Connections see chapter 2 2 2 2 Connections see chapter 2 2 2 3 Kn PC D Eurotherm Leitung RS232 X50 Remote IN Rem IN only with Interbus S connection see chapter 2 2 3 9 Connections see chapter 2 2 1 Connector assignment see motor description L1 L2 L3 M6 for ground connection AC Servomotor Eurotherm Res...

Page 23: ...LV side 2 2 2 2 2 4 1 DC bus in the rack X50 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 UCC M1 M2 M3 Rbext 0VP 0VS US external brake resistor power feed in DC bus parallel pin 6 for currents 15Aeff motor connection parallel pin 10 parallel pin 14 motor connection motor connection reference potential for Ucc parallel pin 22 parallel pin 18 not used feed in control voltage 24V DC reference potential ...

Page 24: ...esistor power feed in DC bus motor connection parallel pin 10 parallel pin 14 motor connection motor connection reference potential for Ucc parallel pin 18 feed in control voltage 24V DC reference potential to US pin 28 ground 0VS 1 Faston flat connector shoe 6 3 mm 2 ONLY ground when operating with isolated transformer DO NOT ground when operating with autotransformer or directly on mains AC Serv...

Page 25: ...rnal Supply 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 OUT IN OUT IN Active OK GND Active supply for output 0V PLC ready warning optionally IN IN IN IN shield 12V 80mA 12V 80mA referene potential 0 10V can be normed JP102 1 2 3 0V PLC 3 12V JP101 monitor MP2 Analog monitor MP1 IN Analog JP1 JP2 JP3 JP4 0V PLC external internal customer side 0 10V can be normed 0 10V can be n...

Page 26: ... K1 Couple relais min 2A 60VDC PELV Isolation L1 N Option brake Eurotherm AC Servomotors 3 V1 K1 24V Br 0V Br AC Servomotors 3 X10 23 X10 9 Brake connection variants A when Isolation Type of break isolation is basic not PELV ThePELC isolation of control cirquits is uneffected Bremsenanschluss Variante B wehn isolation type of brake installation is PELV PELV Isolation 2 Supply may be used for multi...

Page 27: ...rence point for digital inputs 10 Reference potential for analog signals ground 11 configurable chapter 3 OPTO input 12 configurable chapter 3 OPTO output 13 configurable chapter 3 OPTO output 14 configurable chapter 3 OPTO input 15 configurable chapter 3 OPTO input 16 stabilized auxiliary voltage 12V DC max 80 mA output auxiliary voltage 17 actual speed value monitor scalable analog output signal...

Page 28: ...4 5 6 7 8 9 10 11 12 view solderside SIR KIR B SUB D 09 S M ST 0200 0001 KA 0003 6301 ST 1002 2001 PIN Nr colour function PIN Nr 1 white sin 4 2 brown sin 8 3 green cos 3 4 yellow cos 7 5 red PTC optional 1 2 6 blue PTC optional 1 6 7 pink carrier 9 8 gray carrier 5 case screen 1 and case Blue resolver cable for Eurotherm standard motors and servo drives Z RK 6300 xxxx 1 09 05 01 10 05 01 DL EH Be...

Page 29: ...erminals Encoder controls maximum cable length connected to ground related terminals other drives controls maximum number of signal inputs to one as incremental output configured device 25 m for extended distances please contact our engineer 2 m take care for good common grounding 8 output signals driver model MC34C87 or compatible RS422 differential logic level L 0 5V H 2 5V nominal range 0 0 5 0...

Page 30: ... Pin Function Designation 1 Channel B B 2 Channel B inverted B 3 Shield connector Shield 4 Channel A A 5 Channel A inverted A 6 Reference potential to pin 9 0 VS 7 Channel Z inverted zero impulse Z 8 Channel Z zero impulse Z 9 Supply voltage output max 150 mA 5 VDC Design rule The capability of input frequency of any connected device must meet at least the value of pulse outputs on X40 n max speed...

Page 31: ...el B B 2 Channel B inverted B 3 Shield connector Shield 4 Channel A A 5 Channel A inverted A 6 Reference potential for pin 9 0 VS 7 Channel Z inverted zero impulse Z 8 Channel Z zero impulse Z 9 Supply voltage output max 150 mA 5 VDC Note The operation of incremental encoders via long cables may cause a voltage drop of the encoder power supply We suggest the use of external supply if necessary A B...

Page 32: ...inverted R 8 Direction R 9 Supply voltage output max 150 mA 5 VDC pulse 1 2 direction turn direction turn direction 1 2 set up time hold time 0 2 5 µs 2 2 4 4 Stepper motor input pulse positive negative EASYRIDER X40 Mode 3 Pin Function Designation 1 output drive active inverted READY 2 output drive active READY 3 Shield connector Shield 4 Pulse direction inverted P 5 Pulse direction P 6 Reference...

Page 33: ...nPC D Ø Communication is made via the Eurotherm operating program EASYRIDER view solder side view solder side Cable shield 1 2 3 Reference potential Transmitted data Received data Shield Function Designation SnXA0 GND TXD RXD Metal enclosure SnXA0 SUB D 09 SUB D 09 Pin 1 2 3 5 3 2 Communication cable model KnPC D Notice The service interface RS232 is not galvanically separated and should not be pl...

Page 34: ... design RP 232 RS 232 A RP 422 RS 422 485 A RP 485 RS 422 485 X A RP CAN CAN X A RP PDP Profibus DP X B RP SUC SUCOnet K X B RP IBS 1 Interbus S X B 1 additional plug Rem IN SUB D 2 2 5 2 additional In Outputs Interface designation Inputs Outputs Connection via design RP EA5 2 5 2 COM2 C 2 no Fieldbus possibility Interface Caution The connections COM2 and X30 are implemented via SUB D09 socket The...

Page 35: ...ignment as RS232 1 2 RXD 3 TXD 4 5 GND 6 7 8 9 2 2 5 5 Pin assignment for RS422 485 with configuration board RP 422 without galvanic seperation with configuration board RP 485 with galvanic seperation Pin assignment as RS422 485 1 2 3 4 Data In 5 GND 6 Data In invertiert 7 Data Out invertiert 8 Data Out 9 Daisy chain wiring up to 16 devices design A design A ...

Page 36: ...GND 7 CAN_H bus line dominant high CAN_H 8 9 2 2 5 7 Pin assignment for Profibus DP with configuration board RP PDP with galvanic seperation Pin Description Designation 1 2 3 Line B B 4 Request to send RTS 5 Ground GND 6 Potential 5V 5V 7 8 Line A A 9 2 2 5 8 Pin assignment for SUCOnet K with configuration board RP SUC with galvanic seperation Pin Description Designation 1 2 3 Data line TA RA 4 5 ...

Page 37: ...ference potential GND I 4 5 VCCI 5V 6 Data line OUT forward error voltage B DO2 7 Data line IN backward error voltage B DI2 8 9 Reporting input RBST to forward Interbus S interface Remote IN Remote IN SUB D09 plug additional plug Pin Description Designation 1 Datenleitung IN Hinweg Differenzspanung A DO1 2 Datenleitung OUT Rückweg Differenzspanng A DI1 3 Bezugspotential GND I 4 5 6 Datenleitung IN...

Page 38: ...1 BIAS input 101 standard E 2 BIAS input 102 standard E 3 BIAS input 107 standard E 4 BIAS input 108 standard E 5 0VSPS ground reference 0VSPS B 6 BIAS input 106 standard E 7 BIAS output 109 standard A 8 BIAS output 110 standard A 9 24VSPS ext 24V feed in UB Notice The input s with the internal number 107 and 108 must be connected to the pin s with number 3 and 4 The output s with the internal num...

Page 39: ...ent of switching between position and speed control position controller handling like operating mode 4 4 digital or analog in acc to parameter set general position controlled systems Up to 10 positions can be stored under identifier numbers and activated like shown pos selection Nr 0 9 function F2 daten 2 2 input start t1 3 ms min t2 3 ms min axis moves to selected positions number output position...

Page 40: ...0 F1 F2 Input X10 15 F0 F1 F0 F1 F0 F1 F0 F1 F2 F3 F0 F1 F2 F3 F0 F1 F2 Input X10 4 F2 F0 F2 F3 Input X10 25 F2 F0 F2 F3 Input X10 11 F2 F0 F2 F3 Input X10 24 F0 L torque H speed control F0 L position H speed control F1 F2 F1 F2 F3 Input X10 2 F0 F2 F3 Output X10 12 F0 F0 F0 F2 F0 F1 F0 F1 F3 F0 F1 F2 F3 Output X10 13 F0 F0 F0 F2 F0 F1 F0 F1 F3 F0 F1 F2 F3 Output X10 20 F0 F0 F0 F2 F0 F1 F0 F1 F3 ...

Page 41: ...election data 22 Input X10 24 operating mode selection Referenzsensor set selection data 2max N Referenzsensor Input X10 2 start slope 0 1 with position set selection in position control N strobe slope 0 1 for BIAS set selection N strobe slope 0 1 for BIAS set selection Output X10 12 position reached reference output N Tracking window exceded Output X10 13 temperature monitoring reference output N...

Page 42: ... display fault signal display motor protection output W arning F0 X10 20 output Ready X10 8 W arning display fault signal display NTC output stage protection Warning time ap prox 3 sec max current rated current of motor Warning time ap prox 3 sec Warning time ap prox 6 sec current limiting assume motor te mperature curve NTC motor protection output Temp F0 X10 13 output Ready X10 8 W arning displa...

Page 43: ...e installed in are as which have been classified as dangerous if they have not been installed in an approved enclosure an accordance with regulations and checked Make sure there is enough cooling and space see sketch Ø only horizontal Ø on the side no distance is required rack 100 mm space 100 mm space Servo drives 635 above below General rule It is better to place heat producing devices low in an...

Page 44: ...r temperature class of explosion protected motors Inspection and certification for the complete installation of servo motors and electronic components must be obtained 5 4 Grounding safety grounding The grounding impedance must meet the requirements of local industrial safety regulations and should be inspected and checked at appropriate and regular intervals 5 4 1 Ground connections It is recomme...

Page 45: ... EN55011 A 4 model LNF B 3 480 018 LNF B 3 480 033 other models on request according to ref measurements with 3 units supplied by common line residential env max motorcable 20m EN55011 B 3 4 model LNF B 3 480 018 LNF K 3 480 033 other models on request according to ref measurements with 3 units supplied by common line 1 recommended for UL requirements Bussmann Type FRS R 600V use only UL approved ...

Page 46: ...ues for Example n1 3000 RPM tb1 0 1 sec T 2 0 sec J 0 0005 kgm Total Inertia Definition of Data RL 0 3 Ohm Speed at Brake Start Braking Time Cycle Time Cable Resistance Braking Current Ib 3 2 A Motor Resistance Rph 3 6 Ohm Calculation Step 1 Calculation of brake power Approximation Capacitor load friction and drive losses neglected example Power of motion Pkin 0 0055 J n1 tb1 W Pkin 0 0055 0 0005 ...

Page 47: ... in a rack the NEB power supply module takes dissipation of the braking energy adjustment of ballast monitoring please see NEB manual In this case the ballast electronics of the plug in module will be deactivated with the configuration parameter Ballast aktiviert N All further ballast parameters are no longer relevant then r g a Adjustment of ballast circuit for compact units In this case the ball...

Page 48: ...stment acc to X X X X R intern R extern R extern EASYRIDER used Paralleling of resistors possible in respect of the limits in accordance to chapter 1 3 3 1 3 4 Genral rule for resistor data Pmax Pd 59 Caution Placing of external brake resistors Brake resistor are dissipating heat Make sure that there will be no fire danger in case of operating the resistor in nominal or fail conditions ...

Page 49: ...e that the parts sensitive to voltage such as the Ucc bus mains supply lines etc are protected against electric shock 6 5 Analog setpoint The setpoint input is a differential input Therefore the poling can be done depending on the requirements Important the setpoint voltage must be galvanically connected to the reference potential of the control connections plug X10 It is possible to connect one p...

Page 50: ...ne filter and drive has to be as close and short as possible drilled G Maintain screen as close as possible to the cable end max distance 8 cm 8 cm max H Connect screen connections according to general view of connetions see chapter 2 1 Ground screens on both sides shortest way For long cables Connect additional screen area along the way I Connect screens area contacted to good grounded points K C...

Page 51: ...separate them from power lines COM2 X10 Resolver X40 AC power input Eurotherm motor cable Type KM Line Fiter Eurotherm resolver cable model KIR Line feed in conductive area remove vanish ground connection Conductive area to screen or EMC Clamp accessories Conductive area to screen Toroidal Ferrite Eurotherm model FR if required see chapter 5 6 Control voltage DC 24V expanded view put wires into in...

Page 52: ... Motor cable length Eurotherm line filters mounting in additional Emissions transmitted by cable or by air Industrial A EN50081 2 EN55011Klasse A see chapter 5 6 LNF S E LNF B closed cabinet with 15 dB attenuation toroidal ferrite cores see Residential B EN50081 1 EN55011 Klasse B see chapter 5 6 LNF S E LNF B chapter 5 6 Interference immunity radiation transmitted by cable or by air Industrial A ...

Page 53: ...ndard X10 23 active ok output 1 and 3 X10 23 GND internal ESR compatible 7 2 Digital communication see chapter 1 1 1 7 3 PROG key functions 7 3 1 Description for PROG key Simple changes of the parameters can be made without any further aids directly on the device as follows Conditions for activating a PROG key function is allowed EASYRIDER b Local mode selected no HOST LOGIN c only possible in int...

Page 54: ...fly adjustment a ok b not possible a b flashes hold for 4sec P gain setting of the speed controller alternates blinking press briefly set hold for 4sec I gain setting of the speed controller alternates blinking press briefly set hold for 4sec Setpoint evaluation alternates blinking press briefly set 5 5 rpm step hold for 4sec Axis number designation alternates blinking press briefly set Nr no 1 Nr...

Page 55: ... EASYRIDER Suggestions Use testequipment to train yourself EASYRIDER contains interactive HELP functions l For security reasons the access to several functions is blocked by password Commissioning has to be executed by trained stuff only l Users may have their application adapted commissioning methode when familiar with the product on their own resposibility l The system must be in accordance with...

Page 56: ...5 Switch on control voltage Us DC 24V EASYRIDER communicates see diagnosis F9 7 Segment display 6 Are parameters already evaluated yes load parameter file xxx ASD Store parameters in the drive If existent load BIAS file xxx EEUROTHERM and store it in the drive proceed with 10 or 15 experts no continue with 7 7 Menue Comissioning Select the used motor from the EASYRIDER Library Adjust max current t...

Page 57: ...pplication Move application to a free area between mecanical limits Power ON Menue Tuning position loop Pos 1 Pos 2 mecanical limits M 16 Adjust testgenerator Select Pos 1 and Pos 2 to uncritical values Select slow speed and slow acceleration first rise up later mind reaction time to Emergency Stop 17 ACTIVE switched Every activation of START Motor exites a motion from Pos 1 to Pos 2 and with the ...

Page 58: ...sipation t I P Gain too high or I time constant Motor noise Motor current too small U1 2 Too weak adjustment causes slow loop reactions that may cause problems for the tuning of position loops n t Speed P Gain too smal l or I time constant too high U1 3 Is the result ok yes continue with 9 no continue with U2 1 U2 1 Menue Tuning Current Loop Stable parameters are calculated bases on the system dat...

Page 59: ...r of serial interface bus interface deactivated off off only if bus interface is integrated Activ input is activated with switching on off off switch enable X10 22 low and then high DC bus undervoltage Ua low threshold off off power supply switched on power supply unit ok internal fuses ok Error signal disappears if DC bus voltage over the threshold undervoltage in DC bus off off Check power suppl...

Page 60: ... there is no more danger or it is switched off on 1 mechanics stiff defective bearings cold grease reduce requirements and creep to next possible STOP overtemperature motor NTC PTC off check overload of the motor cooling etc motor tempera ture too high on 1 check overload of the motor cooling etc ballast active Brake vigour is removed warning I t ballast too high on 1 ballast resistance usage 90 s...

Page 61: ...ated c Hold the progamming switch for 1sec on the right side for RESET with the serial command reset drive 0x02 The host registration must be occurred The drive must be deactivated via the serial command deactivate Drive 0x00 for RESET with the BUS command reset drive 0x16 The host registration must be occurred via the BUS command 0x01 The drive must be deactivated via the BUS command deactivate D...

Page 62: ...t flow no torque despite activating the regulator correctly motor cables interrupted Is input I extern X10 19 activated config menu and not notched up Are the inputs Enable N and Enable N config menu activated and not notched up Interference symptoms with power frequency Ground loops in setpoint or actual value wiring Shieldings laid on both sides Signal cables near high voltage cables Motor takes...

Page 63: ...Product manual Model 635 DER u 635 K DER 07 01 05 06 E V1002 doc 63 10 Block circuit diagram ...

Page 64: ... informations see concept of insulation chapter 1 3 1 see data compact units chapter 1 3 3 see data plug in modules chapter 1 3 4 11 3 Signal inputs and outputs connection X10 additional galvanic separation from power and control circuit nominal voltage of the in and outputs 24 V DC number of outputs signal outputs via OPTO coupler 5 Umax 45V DC I 0 60 mA short circuit proof resistive load signal ...

Page 65: ...ntrol 11 5 Digital communication RS232 service interface COM1 optional RS232 RS 422 RS 485 on SUB D socket COM2 CAN Profibus DP SUCOnet K on SUB D socket Interbus S on SUB D socket OUT Interbus S Remote IN additional SUB D plug standard protocol 19200 baud 8 databits 1 startbit 1 stopbit parity even 11 6 Resolver evaluation transmitter principle General The specified data refer to the combination ...

Page 66: ...a memory organization Flash Eprom 256 KB RAM 64 KB EEPROM 256 Byte 11 8 Measuring sockets MP1 and MP2 signal range 10V 0 10V magnifier function can be normed resolution 7 bit independend of norming internal resistance 10 k 11 9 Thermal data Thermal data see chapter 1 3 11 10 Mechanical data dimensions see chapter 1 4 weight see chapter 1 3 Further data you will find in chapter 1 3 3 ...

Page 67: ...f different materials The following table shows which materials can be recycled and which have to be disposed of in a special way material recycle disposal metal yes no plastics material yes no printed board assembly no yes Dispose of the appropriate materials in accordance with the valid environmental control laws ...

Page 68: ...tion m start up and comissioning tools m Setting of parameters m Setting of configurations m Servo diagnostics m Interface diagnostics m Fieldbus diagnostics m Motor library m save system data in file m load system data from file m send system data to servodrive m save system data in servodrive m load system data from servodrive Important Edited data in EASYRIDER are transmitted to the RAM of the ...

Page 69: ...e controls The following command groups exist within the set parameters Organisation commands Fixing start and end of the main programs and subroutines Conditional and unconditional jump commands Commands relevant to motion Set delete commands for outputs and flags Commands for variables The user has the possibility to program his sequence himself from this set of commands Available program area S...

Page 70: ...ag X flag Y flag Z variable X flag Y number Z 7 synchronous settings 1 move speed integrator ramp filter maximal current variable X variable X analogue input Y BIAS execution pointer flag X flag Y flag Z 8 synchronous settings 2 actual position X actual position X variable Y variable X latchposition Y wait for position reached flag X flag Y IBT masknumber variable X variable Y 9 move PID speed If ...

Page 71: ...iable Z 2 Profil cycle lenght x_Variable Y table Variable Z D_Variable X D_Variable Y D_Variable Z 3 w_Variable X y_Variable Z D_Variable X D_Variable Y D_Variable Z 4 x_ Variable Y const Wenn D_Variable X D_Variable Y 5 D_Variable X SIN D_Variable Y 6 D_Variable X COS D_Variable Y 7 D_Variable X SQRT D_Variable Y 8 9 A B C D E F Mathematics program defined in BIAS and PLC program Tabelle Variable...

Page 72: ...72 Product manual Model 635 DER u 635 K DER 07 01 05 06 E V1002 doc 14 Certificates ...

Page 73: ...Product manual Model 635 DER u 635 K DER 07 01 05 06 E V1002 doc 73 Certificates ...

Page 74: ...74 Product manual Model 635 DER u 635 K DER 07 01 05 06 E V1002 doc Certificates ...

Page 75: ...Product manual Model 635 DER u 635 K DER 07 01 05 06 E V1002 doc 75 Certificates ...

Page 76: ... for mounting 50 I Installation of the rack 49 Insulation concept 14 J Jumper 53 K Key to the models 13 L Layout 21 M Mechanical data 66 Mechanical installation 43 Mounting 43 O Operating modes 39 Operating via PROG key 54 Operation configurations 11 Output power 18 P Pin assignment for CAN 36 Pin assignment for I O Interface 38 Pin assignment for Interbus S 37 Pin assignment for Profibus DP 36 Pi...

Page 77: ...Product manual Model 635 DER u 635 K DER 07 01 05 06 E V1002 doc 77 16 Notes ...

Page 78: ...TPL99 System variants updated 1 1 text addition 1 2 text addition 1 4 2 new chapter 2 2 1 2 text addition 2 2 2 2 2 current consumption X40 inserted 2 2 2 3 text addition 2 2 3 1 text addition 2 2 3 2 text addition 4 2 BIAS commands updated 13 2 new chapter 15 11 05 1999 K Stadler V09 21STPL99 RESET function addition 9 2 BIAS commands updated 13 2 17 06 1999 SA ST V1001 complete modification Eurot...

Page 79: ...ives SPA Via Gran Sasso 9 20030 Lentate Sul Seveso Milano Tel 39 0362 557308 Fax 39 0362 557312 http www eurothermdrives it info eurothermdrives it JAPAN Nemic Lambda KK Eurotherm Division Denpa Building 1 11 15 Higahi Gotanda Shinagawa Ku Tokyo 141 0022 Tel 81 3 3447 6441 Fax 81 3 3447 6442 http www eurotherm com japan htm II9K IWM asahi net or jp KOREA Eurotherm Korea Ltd 3F J Building 402 3 Poo...

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