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fig_335_1 

fig_335_3 

fig_335_2 

17

3.3.5  IMPORTANT GUIDELINES FOR 
CORRECT INSTALLATION

For a correct working condition please follow 

 

the important guidelines shown in the following 
figures. Improper installation result in inaccurate 
measurement. 

To achieve the most accurate flow measurement  
it is  essential to have minimum straight lengths  
of the inlet and outlet pipes as shown (DN: sensor 
nominal diameter)

• For partially filled pipes or pipes with downward  

flow and free outlet, the flow meter should be 
located in a U-tube, respecting the upward and 
downward lengths between the curves.

• In the case of T-connection between two 

different tubes, please keep a 10DN distance 
upstream of the flow meter.

• Keep 5 meters between the axis of the flow 

meter and those of the gate valve placed 

downstream.

3. INSTALLATION OF THE SENSOR

Summary of Contents for MC608 Series

Page 1: ...MC608 Converter Installation Manual Vers 6 0 and subsequent PLEASE READ THESE INSTRUCTIONS AND KEEP IN A SAFE PLACE TD210 1 ENG...

Page 2: ......

Page 3: ...incidental punitive and consequential The installation connection commissioning and maintenance must be performed by staff specifically qualified and authorized for that purpose The installation perso...

Page 4: ...ON INFORMATION AND INSTRUCTION REQUIRING SPECIAL ATTENTION NOTE The manual that describes this flowmeter conforms to the following safety rules Directives EN 61326 1 2006 EN 55011 2009 A12010 EN 6100...

Page 5: ...t with incorrect polarity Do not expose to temperature beyond the specified temperature range or incinerate the battery Do not crush puncture or open cells or disassemble battery packs Do not weld or...

Page 6: ...ITIONING IN RELATION TO THE FLOW 14 3 3 3 IMPORTANT INSTRUCTIONS ON MOUNTING 15 3 3 4 CHARTS OF MAXIMUM ALLOWABLE TORQUES 15 3 3 5 IMPORTANT GUIDELINES FOR CORRECT INSTALLATION 17 3 3 6 IMPORTANT GENE...

Page 7: ...NAMEPLATE 30 9 1 2 COMPACT VERSION 30 9 1 3 REMOTE VERSION 31 9 1 4 ELECTRICAL CONNECTIONS 34 9 1 5 MODBUS RS485 OUTPUT 37 9 1 6 ELECTRICAL GROUNDING OF THE COVERTER CASE 37 9 1 7 CONNECTION TO THE PO...

Page 8: ...RATE ALARMS 50 10 3 6 EMPTY PIPE THRESHOLD 50 10 4 I O 51 10 4 1 PULSE OUTPUT 51 10 4 2 FREQUENCY OUTPUT 52 10 4 3 PROGRAMMABLE OUTPUT 52 10 4 4 PROGRAMMABLE INPUT 53 10 4 5 BATCHING 53 10 4 6 PROGRA...

Page 9: ...RY SETTINGS 55 10 6 4 DATALOGGER 55 10 6 5 PASSWORD SETUP 57 11 TECHNICAL DATA 58 11 1 GENERAL FEATURES 58 11 2 CERTIFICATES AND APPROVALS 59 11 4 ACCURACY 60 12 RETURN OF THE FLOW METER FOR ANY CHEK...

Page 10: ...nding long term stability maximum process reliability no need for maintenance Consequently these sensors can deliver accurate and reliable measurements for many years Please see the paragraphs below f...

Page 11: ...ON BOX ON THE SENSOR IS DESIGNED TO BE IP68 PROTECTED ONLY WHEN PROPERLY CLOSED AND FULL TIGHTENED THE MANUFACTURER ACCEPTS NO LIABILITY FOR IMPROPER CLOSING CARRIED OUT BY THIRD PARTIES NOTE Compact...

Page 12: ...ree of protection ELECTRODES composition of the material making up the electrodes LINING internal lining material KA calibration coefficients ART other special guidelines 3 2 BIDIRECTIONAL READING In...

Page 13: ...in figure 3_3_1 The flow meter must remain below the hypothetical blue line piezometric level line which connects the two levels of fluid to be measured 3 INSTALLATION OF THE SENSOR THE SENSOR MUST A...

Page 14: ...e the proper functioning of the empty pipe detection In case of obstruction follow the guidelines as explained in the figures below Avoid following positions Recommended installation is on a vertical...

Page 15: ...gesandthenproceedbyfollowingthestepsbelow Step 1 approx 50 of maximum tightening torque Step 2 approx 80 of maximum tightening torque Step 3 100 of the maximum tightening torque provided in the chart...

Page 16: ...N 16 40 35 19 DN 65 10 145 DN 65 PN 16 40 35 19 DN 80 10 145 DN 80 PN 16 40 35 19 DN 100 10 145 DN 100 PN 16 40 45 24 DN 125 10 145 DN 125 PN 16 40 65 35 DN 150 10 145 DN 150 PN 16 40 85 45 DN 200 10...

Page 17: ...ave minimum straight lengths of the inlet and outlet pipes as shown DN sensor nominal diameter For partially filled pipes or pipes with downward flow and free outlet the flow meter should be located i...

Page 18: ...BE AVOIDED In this installation the sensor is full with liquid The position on the left is correct the other two ARE NOT DO NOT place the sensor close to any variation in the path of the flow This ins...

Page 19: ...or at the highest point in the pipe system Always install the sensor downstream the pump and NEVER upstream to avoid vacuum DO NOT use the sensor as a support for the tube The tube must act as a suppo...

Page 20: ...h we suggest using electrical cable identification tape above the gravel itself The remote sensor cable should pass through a conduit made of plastic and of minimum 50mm 2 inches It is recommended the...

Page 21: ...13 176 F for the compact version and 25 200 C 13 392 F for the remote version Protect the flow meter if exposed to direct sun radiations NOTE FOR CONNECTION OF ATEX APPROVED FLOW METERS CABLING REQUIR...

Page 22: ...CTRODE THIRD ELECTRODE IN THE CASE OF PLASTIC OR LINED PIPES IT IS RECOMMEND THE USE OF GROUND RINGS NOTE The body of the sensor must be grounded using the ground connections straps and or grounding r...

Page 23: ...solation bushings and washers on the bolts of the flange and connect a wire between the pipes large enough to handle the cathodic current and the environmental effect Use of the grounding rings on bot...

Page 24: ...NEGATIVE PRESSURE IN THE PIPE Avoid vacuum conditions in the pipe these can damage the lining of the flow meter and move the electrodes from their correct position 6 INSTRUCTIONS FOR DIAMETER REDUCTIO...

Page 25: ...der Mount the aluminium rear box and screw on in order to obtain an optimal sealing through the O ring Select the ideal inclination depending on the installation and fix the screws The system is desig...

Page 26: ...AND BENEFITS Hot Tap capacity The MUT1222 can be installed quickly easily and conveniently without interrupting the water flow in the pipe The ball valve supplied enables the meter to be inserted thro...

Page 27: ...ithin environmental limits 10 m 30 ft IP68 NEMA 6 Pressure gauge Avoid excessive vibration Localization flow conditions The probe must be installed at the mean axial velocity point which is located at...

Page 28: ...SURE THE SENSOR IS INSTALLED IN THE PIPE WITH THE FLOW DIRECTION ARROW ON THE HANDLES IN THE DIRECTION CORRESPONDING TO THE FLOW NOTE THE PIPE MUST BE ALWAYS FULL NOTE 10DN 15DN Localization Mechanics...

Page 29: ...original parts standard size 225mm L total size of the device 400mm M Ltot ES S Dint 8 M 175 S Dint 8 Example D 200mm S 3mm 8 2 2 ALIGNMENTS Align the indication arrow on the handles of the sensor wit...

Page 30: ...del IP degree of protection of the converter Part No serial number identifying the device Temp minimum maximum temperature of working conditions POWER SUPPLY supply voltage or battery powered MC608B H...

Page 31: ...on the converter use the remote version in case vibrations may occur ONLY SKILLED TECHNICAL STAFF MAY HAVE ACCESS TO THE JUNCTION BOX CAUTION 9 1 3 REMOTE VERSION Cables coming from the sensor should...

Page 32: ...TIONAL MAY AFFECT THE CORRECT WORKING CONDITIONS OF THE SYSTEM AND CAUSE THE WARRANTY VOIDANCE NOTE ALL THE OPERATIONS ON ELECTRICAL CONNECTIONS MAY BE MADE ONLY WHEN THE POWER SUPPLY IS CUT AND THE J...

Page 33: ...MC 608A MC 608B 33 Separate version 9 CONVERTER MC 608...

Page 34: ...dc WIRES FROM BOARD BELOW 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 COIL SIGNAL USB CABLE CONNECTION fig_914_1 34 EUROMAG MC608 TD210 1 www euromag com 9 1 4 ELECTRICAL CONNECTIONS ANY WORK DONE ON THE...

Page 35: ...ts the voltage supplied to it by the external supply system used Voltage 5 30V maximum current 50mA Active 24V self powered MC608 from version 6 3 The device connected PLC external pulse meter is a pa...

Page 36: ...a loop powered model powering itself the current loop 24VDC loop voltage of 24Vdc maximum impedance 800 ohm Active MC608 version 6 1 and 6 2 The connected 4 20mA receiver is a passive milliamp meter t...

Page 37: ...ounded This connection should be carried out by grounding the bolt located in the lower part of the converter MAKING A PROPER CONNECTION IS NECESSARY FOR AN EFFICIENT OPERATION OF THE DEVICE NOTE THE...

Page 38: ...ed on the front display of the converter unscrewing the front panel glass Via PC through the RS485 MODBUS output see electrical connections and the configuration software program Euromag MC608 The USB...

Page 39: ...nnect the unit to the PC and activate it with the magnet sliding it laterally on the front at the activate Select RS485 or infra red communications and press the CONNECT button see below the screen of...

Page 40: ...OMMAND OF THE SOFTWARE TO SELECT THE CORRECT INPUT NORMALLY IT IS THE COM WITH THE HIGHEST NUMBER WARNING Select infra red or 485 or IIrCOM communication for the main page of the software view f 58 TH...

Page 41: ...see the menu memory password setup MC608 with correct connection Parameters can now be read and changed 9 2 1 PROGRAMMING To access the menu from the converter simply press on the relevant button belo...

Page 42: ...METERS Ka setup Diameter Setup Filters setup Flow cut off Damping Bypass Peak cut Measure average Line frequency Zero calibration Flow rate alarms MAX flow th MIN flow th Empty Pipe th I O Pulses OUT...

Page 43: ...rate The are at the bottom can be selected by the customer and the possible options are T total positive counter P partial positive counter T total negative counter P partial negative counter Date an...

Page 44: ...U DESCRIPTION 10 1 OPTIONS Technical units Flow rate units Flow rate time base Counters unit Pulses unit Specific weight Temper unit Measurement frequency Measuring time Display LCD backlight level Ba...

Page 45: ...ING IS 45 SECONDS ANY REDUCTION OF THIS FACTOR WILL AFFECT BATTERY LIFE WHEN USING MC608B IN BATTERY POWERED MODE CAUTION ANY INCREASE OF THIS FACTOR WILL AFFECT BATTERY LIFE WHEN USING MC608B OR MC60...

Page 46: ...gative Only partial counters can be set to zero To set the counters to zero from the MC608 software program move to the READ screen see the picture shown below Only partial counters can be set to zero...

Page 47: ...Empty Pipe th 10 3 1 KA CHANGE It allows to modify the KA calibration factor ONLY AUTHORIZED PERSONS CAN MODIFY THE KA FACTOR THE KA FACTOR MUST BE EQUAL TO THE SENSOR COUPLED CHECK ON THE RATING PLAT...

Page 48: ...here a value of 50 is entered IF the flow rate varies by 50 more than the previous value THEN the flow rate shown will take on an actual value OTHERWISE the digital filter will be applied that is to s...

Page 49: ...fig_1033_1 49 10 MENU DESCRIPTION...

Page 50: ...ow th Set the minimum value of flow rate in percentage on the full scale value This value is factory disabled Selectable range goes from 1 to maximum threshold of 95 of the full scale value THE MC608...

Page 51: ...lume of the pulses MC608A powered supply version Calculation of the parameters values must be re considered technical units of the converter Vp litres Tp seconds Q litres seconds Qmax ystem maximum fl...

Page 52: ...Enable pulse output Select to disable the frequency output and activate the pulse output factory condition WITH MC608B SELECT AN ON TIME OF NO MORE THAN 0 1 SECONDS 100MS CAUTION 10 4 2 FREQUENCY OUTP...

Page 53: ...Set the volume to be dosed Available only with MC608A Example of connection to the programmable output IF THE PROGRAMMABLE OUTPUT IS SET TO DOSAGE THE PROGRAMMABLE INPUT WILL BE USED ITSELF AUTOMATIC...

Page 54: ...of the manufacturer 10 5 4 GRAPH Shows the graph of the measured flow rate 10 5 5 SIMULATION The MC608 has a built in flow simulator that checks and adjusts the pulse output to any connected device sy...

Page 55: ...essure process are displayable only by downloading the data Full erase Erase memory of the converter LOG interval Select logging range 1 minute minimum maximum 120 minutes WITH BATTERY POWERED MC608B...

Page 56: ...number stored Then select download log to display the history of the available data To save the data in a readable format with Excel click on save CSV To change the storage time of the data logger cl...

Page 57: ...fig_1064_2 57 10 6 5 PASSWORD SETTING Allows you to change the 3 levels of password To access the selection of the 3 pwd to be changed L1 L2 L3 the level 3 password is prompted 10 MENU DESCRIPTION...

Page 58: ...ion RS485 Modbus RTU HART communication optional Optional communication with integrated GSM GPRS module Output signals Analog output active passive 4 20 mA AUX 24Vdc output 30mA max Digital output for...

Page 59: ...108 CE EMC Harmonised standards EN 61326 1 2006 EN 55011 2009 A12010 EN 6100 3 2 3 EN 6100 4 2 3 4 5 6 8 11 Electrical Safety Directive EN 61010 1 pending IP degree EN 60529 in pending ATEX certifica...

Page 60: ...1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 9 5 10 0 Error Velocita m s CLASS 05 60 EUROMAG MC608 TD210 1 www euromag com Graph 1 Graph 2 11 3 Accuracy Reference condition Mea...

Page 61: ...ess need to return a device for inspection or repair please pay strict Attention to the following points A result of the provisions of law on the environmental protection and the safeguarding of healt...

Page 62: ...ex motion The minimum required linear distances upstream and downstream of the device were not complied with 2 ELECTRIC Grounding missing or done in an incorrectly way oxidized nodes very noisy ground...

Page 63: ...d replace the battery pack Liquid is flowing and the pipe is filled but NO reading is available Reduce the flow cut off filter factory settings is 2 of the full scale NOTE Should you need to reduce th...

Page 64: ...cated and carry out a test on the sensor with full pipe A or B ground 100 MOhm Empty Pipe Empty pipe detection This message is displayed with sensors that have 4 electrodes Indicates the alarm of empt...

Page 65: ..._____________ Interior cleaning Y N ____________ Claim________________________________________________________________________ _________________________________________________________________________...

Page 66: ...66 EUROMAG MC608 TD210 1 www euromag com Note...

Page 67: ...67 NOTE...

Page 68: ...Euromag International SRL Via Torino 3 35035 Mestrino PADOVA ITALY Tel 39 049 9005064 Fax 39 049 9007764 euromag euromag com www euromag com TD 210 1 ITA...

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