BELT DRIVE
................................................................................................ 4-31
CRANKCASE COVER............................................................................. 4-31
KICKSTARTER........................................................................................ 4-32
INSTALLING THE KICKSTARTER.......................................................... 4-33
V-BELT, CLUTCH, DRIVE AND DRIVEN PULLEY................................. 4-34
DISASSEMBLING THE SECONDARY SHEAVE.................................... 4-35
REMOVING THE PRIMARY SHEAVE.................................................... 4-36
REMOVING THE SECONDARY SHEAVE AND V-BELT........................ 4-36
DISASSEMBLING THE SECONDARY SHEAVE.................................... 4-37
CHECKING THE CLUTCH SHOE........................................................... 4-37
CHECKING THE V-BELT........................................................................ 4-38
CHECKING THE DRIVE PULLEY........................................................... 4-38
CHECKING THE PRIMARY ROLLER WEIGHTS................................... 4-38
CHECKING THE PIECE SLIDER............................................................ 4-39
CHECKING THE DRIVEN PULLEY........................................................ 4-39
ASSEMBLING THE PRIMARY SHEAVE................................................ 4-40
ASSEMBLING THE SECONDARY SHEAVE.......................................... 4-41
INSTALLING THE BELT DRIVE.............................................................. 4-42
TRANSMISSION
.......................................................................................... 4-55
CHECKING THE TRANSMISSION......................................................... 4-57
REMOVING THE GEAR SET.................................................................. 4-58
CHECKNG THE GEAR SET....................................................................4-59
INSTALLING THEGEAR SET..................................................................4-59
SHIFT MECHANISM................................................................................4-60
REMOVING GEAR BOX..........................................................................4-62
CRANKCASE AND CRANKSHAFT
............................................................ 4-49
SEPARATING THE CRANKCASE.......................................................... 4-50
REMOVING THE CRANKSHAFT ASSEMBLY........................................ 4-51
CHECKING THE TIMING CHAIN AND TIMING CHAIN GUIDES...........4-51
CHECKING THE CRANKSHAFT AND CONNECTING ROD.................. 4-52
INSTALLING THE CRANKSHAFT.......................................................... 4-53
ASSEMBLING THE CRANKCASE.......................................................... 4-54
STARTER CLUTCH AND STARTER MOTOR
............................................ 4-44
CHECKING THE STARTER WHEEL GEAR........................................... 4-45
OIL PUMP
..................................................................................................... 4-46
CHECKING THE OIL PUMP.................................................................... 4-47
INSTALLING THE OIL PUMP.................................................................. 4-48
www.Get2itParts.com
www.Get2itParts.com
www.Get2itParts.com