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Etco IP-Mini, Instruction Manual

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ETCO

Incorporated,  Tel: 401-467-2400  Fax: 401-467-9230  Web: www.etco.com

Instruction 
Manual

ETCO IP-Mini 
Rear Feed
Applicator

INSTALL AND SET-UP INSTRUCTIONS 

CRIMP INSPECTION AND MEASUREMENT 

MAINTENANCE SCHEDULES  

TROUBLESHOOTING GUIDES

ASSEMBLY DRAWING and BILL OF MATERIALS

See pocket on the inside back cover of this manual.

TO CONTACT ETCO TECHNICAL SUPPORT.

TEL:

401-467-2400

FAX:

401-467-9230

EMAIL: [email protected]
WEB:

www.etco.com

Hours 8 am – 5 pm, Monday – Friday, Eastern US Time Zone 

ETCO IP Mini Rear Feed Rev. 2

2

4

3

1

4

5

1

 

 

 

 

 

    

  

 

  

 

Summary of Contents for IP-Mini

Page 1: ...www etco com Old Values New Ideas Instruction Manual IP Mini Rear Feed Applicator ...

Page 2: ... you request it At ETCO you will not be put on hold for more then 15 seconds without us checking back with you At ETCO we won t take an order unless we can guarantee on time delivery and exact con formance to your requirements At ETCO all managers are accessible and will call you back The founders of ETCO had very basic values based on integrity Today we still live by those values Please feel free...

Page 3: ...SPECTION AND MEASUREMENT MAINTENANCE SCHEDULES TROUBLESHOOTING GUIDES ASSEMBLY DRAWING and BILL OF MATERIALS See pocket on the inside back cover of this manual TO CONTACT ETCO TECHNICAL SUPPORT TEL 401 467 2400 FAX 401 467 9230 EMAIL applicator etco com WEB www etco com Hours 8 am 5 pm Monday Friday Eastern US Time Zone ETCO IP Mini Rear Feed Rev 2 2 4 3 1 4 5 1 ...

Page 4: ...ALWAYS REMEMBER TO REPLACE BOTH PRESS SAFETY GUARD AND APPLICATOR SAFETY GUARD BEFORE OPERATING PRESS NOTE THIS ALSO ACTIVATES SAFETY INTERLOCK SYSTEM ...

Page 5: ...S ETCO IP MINI REAR FEED APPLICATOR page 1 BEFORE INSTALLING APPLICATOR 1 Remove press Safety Guard Clean base plate on press 2 Be sure press has Mini Die Adapter Base Plate connected 3 Be sure press has T Slot Connector installed Note Contact ETCO if Base Plate or T Slot Connector are not installed on your press ...

Page 6: ...lockwise to bottom dead center 5 Measure shut height from surface of Mini Die Adapter Base Plate to pads on T Slot Connector Shut height should measure 5 346 6 If necessary adjust shut height by loosening the TWO locking nuts a c and rotating the ram adjustment bolt b until proper dimension is achieved Retighten the TWO locking nuts Note Turning ram adjustment bolt b to the right will lower and tu...

Page 7: ...ION 1 INSTALL AND SET UP INSTRUCTIONS ETCO IP MINI REAR FEED APPLICATOR page 3 INSTALL APPLICATOR 7 Using wrench on crankshaft end rotate crankshaft clockwise to top dead center 8 Adjust position of Reel Arm and Stock Chute 9 Loosen Clamp Knob by rotating counterclockwise 1 ...

Page 8: ...ator Safety Guard 11 Slide Mounting Post on Applicator into T Slot from left side of press 12 With Mounting Post fully engaged into T Slot pull Applicator body down until Applicator Base Plate is flat against Mini Die Adapter Base Plate SECTION 1 INSTALL AND SET UP INSTRUCTIONS ETCO IP MINI REAR FEED APPLICATOR page 4 ...

Page 9: ...NTINUED 13 Slide Applicator left until Applicator Base Plate is fully engaged in clamps 14 Tighten right clamp by rotating knob clockwise 15 Using wrench on crankshaft cycle over by hand one complete revolution SECTION 1 INSTALL AND SET UP INSTRUCTIONS ETCO IP MINI REAR FEED APPLICATOR page 5 ...

Page 10: ...cording to your insulation thickness Note The dial settings are also located on the back of each applicator 17 Load reel of terminals onto arbor of reel arm and install locking collar Remove inside clamp for traverse wind 18 Lift Brake Shoe on Applicator by rotating Arm 90 degrees clockwise or counterclockwise SECTION 1 INSTALL AND SET UP INSTRUCTIONS ETCO IP MINI REAR FEED APPLICATOR page 6 PLACE...

Page 11: ...ED 19 Thread terminals around Stock Chute and into Feed Plate 20 Push strip of terminals through Feed Plate until crimp ears are just short of cut off die edge 21 Lower Brake Shoe by returning Arm to 6 o clock position SECTION 1 INSTALL AND SET UP INSTRUCTIONS ETCO IP MINI REAR FEED APPLICATOR page 7 ...

Page 12: ...ALWAYS REMEMBER TO REPLACE BOTH PRESS SAFETY GUARD AND APPLICATOR SAFETY GUARD BEFORE OPERATING PRESS NOTE THIS ALSO ACTIVATES SAFETY INTERLOCK SYSTEM ...

Page 13: ...230 Web www etco com 1 1 INSTALL APPLICATOR CONTINUED 22 Replace Applicator Safety Guard 23 Replace Press Safety Guard Note This also activates Safety Interlock System SECTION 1 INSTALL AND SET UP INSTRUCTIONS ETCO IP MINI REAR FEED APPLICATOR page 8 ...

Page 14: ...low JOG button until press makes ONE complete revolution While press is jogging observe Applicator for proper functions part feeding crimping cut off etc 26 Insert wire over anvil just touching cut off pad Depress foot pedal once to cycle press under power Note Repeat steps 25 and 26 three to six times Inspect sample terminations for proper crimping and cut off SECTION 1 INSTALL AND SET UP INSTRUC...

Page 15: ......

Page 16: ...ect Mead Pilot Valve T connection to your air supply using 1 4 tubing Adjust air pressure to 80 90 lbs Should air lines become disconnected match number marked on airlines with corresponding number on air fittings PRESS AND APPLICATOR ARE NOW READY FOR PRODUCTION SECTION 1 INSTALL AND SET UP INSTRUCTIONS ETCO IP MINI REAR FEED APPLICATOR page 11 ...

Page 17: ...401 467 9230 Web www etco com SECTION 2 CRIMP INSPECTION AND MEASUREMENT ETCO MX MINI REAR FEED APPLICATOR page 1 CRIMP INSPECTION 1 Wire strands should protrude a minimum of 1 64 from the end of the crimp 2 Bellmouth should be clearly visible ...

Page 18: ...SECTION 2 CRIMP INSPECTION AND MEASUREMENT ETCO MX MINI REAR FEED APPLICATOR page 2 2 3 Crimp should be of an acceptable configuration UNACCEPTABLE TERMINATION 4 All wire strands must be captured in the crimp ears during termination Stray wire strands are not acceptable ...

Page 19: ...R page 3 2 5 Wire insulation must not be caught in the wire crimp ears this will result in a poor electrical connection MEASURING CRIMP HEIGHT 6 Crimp height must be measured with the spindle and anvil of a micrometer centered against the bottom and the top of the crimp respectively and between the ribs on the bottom of the crimp if applicable ...

Page 20: ...0 Fax 401 467 9230 Web www etco com SECTION 2 CRIMP INSPECTION AND MEASUREMENT ETCO MX MINI REAR FEED APPLICATOR page 4 7 Measure crimp height as shown TERMINAL CROSS SECTION 8 Cross sections shall be made between ribs on crimp form 2 ...

Page 21: ...USE ONLY ETCO TOOLING USE ONLY ETCO TOOLING ...

Page 22: ...eloped by the crimp wings All wire strands should be uniformly deformed and evenly distributed on both sides of the crimp The wire strand honeycomb like structure shall have minimal cavities voids Barrel shape shall be relatively symmetrical and the seam shall be closed The crimp should not cut any wire strands due to over crimping or inadequate bellmouth The crimp should have minimal excess mater...

Page 23: ......

Page 24: ...ERMINAL SEE SECTION 5 BACK POCKET OFF LOCATION TOOLING IMPROPERLY INSTALLED SEE SECTION 5 BACK POCKET FEED ADJUSTMENT OFF ADJUST FEED WIRE BENT AFTER PROCESSING WIRE PRESENTATION ADJUST PRESS HEIGHT BEHIND INSULATOR BLOCK TOO LOW HIGH GOOSE NECK TONK PISTON HEIGHT TOO HIGH ADJUST TONK WIRE BENT TO THE SIDE AUTOMATIC MACHINE IS PULLING SHOULD RUN IN CLOSED OR INSULATOR IS WIRE AWAY BEFORE INSULATIO...

Page 25: ...PLACE AIR CYLINDER LEAKING AIR AIR SUPPLY IS NOT 80 TO 90 PSI ADJUST AS NEEDED OR 6 BARS APP INCONSISTENT AIR VOLUME ADJUST AS NEEDED TUBING IS BENT RESTRICTING REPLACE TUBING AIR VOLUME INCORRECT INSULATION PUSHER SEE SECTION 4 PAGE 4 OBSTRUCTION BETWEEN INSULATION CLEAR OBSTRUCTION PUSHER AND DIE HOLDER PRESS SPEED IS TOO FAST SHOULD BE 3200 HR MAX WIRE CUTTER HEAD TUBE MACHINE SETTINGS NOT HOLD...

Page 26: ...KE TENSION SET TOO LIGHT TURN CLOCKWISE TO INCREASE PRESSURE FEED FINGER PICKUP LOCATION ADJUST INCORRECT TERMINAL UNDER FEEDS FEED SETTING INCORRECT ADJUST WHEN PRESS IS CYCLED INCORRECT CAM INSTALLED SEE SECTION 5 BACK POCKET FOR PROPER CAM BRAKE TENSION SET TOO HEAVY TURN COUNTERCLOCKWISE TO DECREASE PRESSURE FEED FINGER PICKUP LOCATION ADJUST INCORRECT TERMINAL TANGLED ON REEL CONTACT ETCO QUA...

Page 27: ...003 PDF225 15 5002 8 5002 12 5002 15 5003 PDF124 126 15 5005 8 5003 12 5003 15 5003 PDF125 127 15 5004 8 5003 12 5003 15 5003 LEFT GUIDE LEFT ANVIL SLIDE COVER CAM SPACER RAIL GUIDE PDF224 MX405 ITD R MX409 ITD R MX414 ITD R NOT REQUIRED PDF225 MX405 ITD R MX409 ITD R MX414 ITD R NOT REQUIRED PDF124 126 MX405 1 ITD R MX409 1 ITD R MX414 1 ITD R MX421 ITD R PDF125 127 MX405 1 ITD R MX409 1 ITD R MX...

Page 28: ......

Page 29: ... feeding distance Loosen locking screw on feed finger to change position of finger Tighten locking screw E BRAKE TENSION ADJUSTMENT Tighten knob clockwise to increase brake tension counter clockwise to decrease tension Optimum position is to have screw bottomed out F G FEED ADJUSTING SCREW LOCKING SCREW To adjust final feeding distance loosen locking screw G Turning screw F clockwise increases fee...

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