Etco IP-Mini, Instruction Manual

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ETCO Incorporated, Tel: 401-467-2400 Fax: 401-467-9230 Web: www.etco.com
SECTION 4
TROUBLESHOOTING GUIDE
ETCO IP MINI REAR FEED APPLICATOR – page 2
4 4
SYMPTOM CAUSE REMEDY
TERMINAL STICKING WORN ROLLING TOOL. REPLACE.
IN ROLLING TOOL. BRASS BUILDUP IN ROLLING TOOL. POLISH OR REPLACE.
WORN OR MISSING EJECTOR OR REPLACE.
EJECTOR SPRING.
INSERT SLIDE STAYS AIR VALVES ARE PLUMBED SEE AIR ATTACHMENT
DIAGRAMAT ITS FULL STROKE INCORRECTLY. SECTION 1, PAGE 10.
UPON INSERTION.
INSULATOR WILL NOT AIR CYLINDER LOOSE ON BASE PLATE TIGHTEN SCREWS.
FULLY INSERT. AIR CYLINDER BINDING OR REPLACE AIR CYLINDER.
LEAKING AIR.
AIR SUPPLY IS NOT 80 TO 90 PSI ADJUST AS NEEDED.
OR 6 BARS APP.
INCONSISTENT AIR VOLUME. ADJUST AS NEEDED.
TUBING IS BENT RESTRICTING REPLACE TUBING.
AIR VOLUME.
INCORRECT INSULATION PUSHER. SEE SECTION 4, PAGE 4.
OBSTRUCTION BETWEEN INSULATION CLEAR OBSTRUCTION.
PUSHER AND DIE HOLDER.
PRESS SPEED IS TOO FAST. SHOULD BE 3200/HR. MAX.
WIRE CUTTER HEAD/TUBE MACHINE SETTINGS
NOT HOLDING POSITION FOR FULL ARE INCORRECT.
TERMINATION STROKE. ADD DWELL.
CYLINDER DOES NOT FIRE. MX338 CAM LOOSE ON RAM. TIGHTEN CAM.
CRIMPED AIR TUBE. REPLACE TUBING.
AIR PRESSURE TOO LOW. CHECK AIR PRESSURE.
SHOULD BE 80 TO 90 PSI.
AIR LEAK FROM NOVA VALVE. NOVA VALVE O-RINGS REPLACE VALVE.
WORN OR BROKEN.
TUBING INCORRECTLY INSTALLED. SEE AIR ATTACHMENT
DIAGRAM SECTION 1,
PAGE 10.