Etco IP-Mini, Instruction Manual

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ETCO Incorporated, Tel: 401-467-2400 Fax: 401-467-9230 Web: www.etco.com
SECTION 4
TROUBLESHOOTING GUIDE
ETCO IP MINI REAR FEED APPLICATOR – page 1
4 4
SYMPTOM CAUSE REMEDY
INCORRECT CRIMP HEIGHT. WRONG CRIMP DIAL PAD SETTING. CONSULT TAG ON BACK OF
APPLICATOR FOR CORRECT
SETTING.
ADJUST DIAL ACCORDINGLY.
DEBRIS UNDER BASEPLATE. REMOVE APPLICATOR
FROM PRESS AND CLEAN.
PRESS SHUT HEIGHT INCORRECT. ADJUST SHUT HEIGHT UNTIL
SATISFACTORY.
TOOLING IMPROPERLY INSTALLED. SEE SECTION 5, BACK POCKET.
WORN ROLLING TOOLS AND ANVILS. REPLACE.
MOUNTING POST LOOSE. ADJUST POST AND TIGHTEN
SET SCREWS.
BELLMOUTH OF THE CRIMP WRONG TOOLING FOR TERMINAL. SEE SECTION 5, BACK POCKET
OFF LOCATION. TOOLING IMPROPERLY INSTALLED. SEE SECTION 5, BACK POCKET
FEED ADJUSTMENT OFF. ADJUST FEED.
WIRE BENT AFTER PROCESSING WIRE PRESENTATION ADJUST PRESS HEIGHT.
BEHIND INSULATOR BLOCK. TOO LOW/HIGH.
“GOOSE NECK” TONK (PISTON) HEIGHT TOO HIGH. ADJUST TONK.
WIRE BENT TO THE SIDE AUTOMATIC MACHINE IS PULLING SHOULD RUN IN CLOSED
OR INSULATOR IS WIRE AWAY BEFORE INSULATION CRIMP AT 3200 PIECES/HR.
DAMAGED. IS PROPERLY INSTALLED. INCREASE DWELL TIME
BEFORE CONTACT IS
PULLED OUT OF PRESS.
EXCESSIVE BURR IN WORN OR CHIPPED CUT-OFF REPLACE.
CUT-OFF AREA. DIE/PUNCH.
HEAVY BURR ON UNDERSIDE CHIPPED OR WORN ANVIL. REPLACE.
OF CRIMPED WIRE EAR. WORN ROLLING TOOL. REPLACE.
STRAY WIRE STANDS. CHIPPED OR WORN TOOLING. REPLACE.
WIRE PRESENTATION TOO FAR LEFT ADJUST AS NEEDED TO
OR RIGHT. CENTER WIRE OVER EAR.