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ETAS

Basic Safety Notices

ES420.1 - User’s Guide

13

Damage of the module and loss of properties acc. to IP67 

Transport

• Mount and connect the modules only at the location of their startup!
• Do not transport the modules at the cable of the module or any other 

cables.

Maintenance

The product is maintenance-free. 

Repair

If a repair of an ETAS hardware product should become necessary, send the 
product to ETAS.

Cleaning the module housing

• Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module 

housing.

• Do not user any sprays, solvents or abrasive cleaners which could dam

-

age the housing.

• Ensure that no moisture enters the housing. Never spray cleaning agents 

directly onto the module.

CAUTION

Loss of Features as defined by IP67!

Water standing at the pressure balance element damages the membrane!

Please observe which way the module is pointing when installing vertically!

Summary of Contents for ES420.1

Page 1: ...www etas com ES420 1 Thermo Module User s Guide...

Page 2: ...ingle license Using and copying is only allowed in concurrence with the specifications stipulated in the contract Under no circumstances may any part of this document be copied reproduced transmitted...

Page 3: ...urther Features 15 3 3 Housing 16 3 4 Ports 17 3 4 1 Sensor Port 17 3 4 2 Daisy Chain Ports IN OUT 17 3 5 LED 18 3 5 1 Operational State 18 3 5 2 Service State 18 3 5 3 Functional State 18 4 Hardware...

Page 4: ...48 5 4 3 ES420 1 with additional ETAS Modules Rapid Prototyping Application 49 5 5 Wiring Examples 50 5 5 1 ES400 Modules with additional ETAS Modules Measurement and Cali bration 50 5 5 2 ES400 Modu...

Page 5: ...CBEP4105 1 Cable 79 8 1 4 CBEP415 1 Cable 80 8 1 5 CBEP4155 1 Cable 80 8 1 6 CBEP420 1 Cable 81 8 1 7 CBEP4205 1 Cable 81 8 1 8 CBEP425 1 Cable 82 8 1 9 CBEP4255 1 Cable 82 8 1 10 CBEP430 1 Cable 83...

Page 6: ...1 User s Guide 6 9 Ordering Information 93 9 1 ES420 1 93 9 2 Accessories 93 9 2 1 Cables 93 9 2 2 Protective Caps 95 9 2 3 Angle brackets 95 9 2 4 Device Calibration 95 10 ETAS Contact Addresses 96 F...

Page 7: ...his manual are identified with the danger sym bol shown below The safety notices shown below are used for this purpose They provide notes to extremely important information Please read this informatio...

Page 8: ...e following typographical conventions are used Important notes for the user are presented as follows 1 3 Scope of Supply Prior to the initial commissioning of the module please check whether the modul...

Page 9: ...for this product Incorrect operation or operation by users without sufficient qualification may lead to injuries or death or property damages The safety of systems that are using the product is the r...

Page 10: ...circuits with safety extra low voltage in accordance with EN 61140 degree of protection III to the connections of the mod ule Ensure the compliance with the connection and adjustment values see the in...

Page 11: ...at the connection of the module or Disconnecting the vehicle battery Cabling Approved cables Use exclusively ETAS cables at the connections of the module Adhere to the maximum permissible cable length...

Page 12: ...carrier system CAUTION Potential equalization in the vehicle is possible via the shield of the connecting cables of the modules Install the modules only at locations with the same electrical potentia...

Page 13: ...re product should become necessary send the product to ETAS Cleaning the module housing Use a dry or lightly moistened soft lint free cloth for cleaning the module housing Do not user any sprays solve...

Page 14: ...t the widely distributed sensors with the measuring instruments Numerous usually long connection cables between the sensors and the measuring instruments bundled together to form several fat wiring ha...

Page 15: ...he other features of the ES400 line in addition to decentral cabling The ES400 modules have a very compact design Each module has an LED for localizing the module The Thermo Modules of the ES400 famil...

Page 16: ...turdy metal housing is used for the ES420 1 it has ports on the front of the device so it can fit into tight spaces The ES420 1 is specifically designed to be installed in engine compartment but also...

Page 17: ...t is available for each sensor The use of a cable tail or whip solution with just one connector makes it possible to change the modules quickly within complex test setups 3 4 2 Daisy Chain Ports IN OU...

Page 18: ...initialized yet green illuminated semi bright Normal yellow illuminated semi bright At least one sensor supply voltage is activated green flashing 0 1 s on 1 9 s off Standby No Ethernet connection es...

Page 19: ...0 1 Housing The ES420 1 Thermo Module is a member of the family of ES400 Modules The ES420 1 can acquire temperatures at eight input channels Overview of the major features of the ES420 1 8 galvanical...

Page 20: ...master plug is the cold point The cold point is measured together for all chan nels with a PT100 embedded in a solid copper core The copper core ensures a very even distribution of the cold point tem...

Page 21: ...s the sum of all parts T Tg Td Ti Tcjc Tdcjc The amount of the parts depends on the type of thermocouple The figures are listed in table Sensor Inputs on page 72 Two examples show you how to calculate...

Page 22: ...0 25 K Tg 0 34 K Td 0 005 K K Ta T0 Td 0 005 K K 50 C 25 C Td 0 13 K Ti 0 004 K Ri Ti 0 004 K 150 Ti 0 60 K Tcjc 1 K Tdcjc 0 008 K K Ta T0 Tdcjc 0 008 K K 50 C 25 C Tdcjc 0 20 K The maximum total inac...

Page 23: ...protocol used for the modules avoids repeated transfer of protocol data which takes place for example in handshake based systems This makes a high bandwidth available for refer ence data Fig 4 3 Messa...

Page 24: ...the IP header The Ethernet frames are transferred from module to module within the chain Each module in the chain receives bandwidth to transfer its measure data in freely selectable time slices assi...

Page 25: ...e of the measure data of the ES4xx ES63x ES93x and ES600 modules used resulting from this makes precise analysis of the correlations of measure sig nals possible 4 5 2 3 Synchronizing the Modules and...

Page 26: ...and Module 3 link their measurements to each time slice see Fig 4 5 on page 26 Independently of this control variables can be transferred at the same time from the PC to the modules Stellgr en Messda...

Page 27: ...inks its measurements to each Ethernet frame module 2 to every fifth Ethernet frame and module 3 to every second Ethernet frame bottom figure Independently of this control variables can be transferred...

Page 28: ...ules sufficient supply voltage in lon ger module chains In this application case you have to split the module chain Swap the existing connection cable between the two modules for a Y boost cable for a...

Page 29: ...he module chain is longer than 8 modules without sensor feeding or is longer than 5modules with sensor feeding Example 4 With a minimum voltage of 7 7 V no additional feeding is necessary with a Y cab...

Page 30: ...mum voltage of 9 V no additional feeding is necessary with a Y cable if the module chain consists of the following modules five ES420 1 or ES421 1 and two ES415 1 with sensor feeding and one ES441 1 T...

Page 31: ...ly to the PC s Ethernet port No additional devices or interface converters are necessary 4 9 Firmware Update The firmware of the module can be updated by the user so that future versions of the module...

Page 32: ...n wheel suspensions or directly on the engine and the temperature resistance of the modules for example do not assem ble modules on the engine turbocharger exhaust manifold or within their vicinity 5...

Page 33: ...ressure Balance Element Standing liquids or liquids which do not flow away from the pressure balance element can permanently damage the membrane The module then loses the features defined by IP67 5 2...

Page 34: ...d see Fig 5 3 on page 34 on the right hand side of the mod ule Fig 5 4 Unscrewed Integrated Assembly Elements 5 2 1 2 Openings for Cable Fasteners Every module base has two openings each on the right...

Page 35: ...ing the Modules To position the modules 1 Position the modules to be connected in the required order 2 Position the modules so that their fronts are in a line 3 Hold the two modules together firmly on...

Page 36: ...echanically on one side 3 Insert the Allen key into the other hexagon socket of the right hand module 4 Screw the two modules by turning the Allen key clockwise as far as it will go within the module...

Page 37: ...odules Fig 5 7 Attaching a Module to Other Components with the Integrated Assembly Elements 5 2 3 1 Rules on Attaching the Modules to Other Components Observe the following rules when connecting the m...

Page 38: ...wise as far as it will go within the module Both parts are now connected mechanically on one side 5 Insert the Allen key into the other hexagon socket of the mod ule 6 Screw the two parts together by...

Page 39: ...dules with each other but also with DIN rails For this fastening variant you connect the ES400 module with the DIN rail using an ES4xx angle bracket left The screw connection follows the principle of...

Page 40: ...in a hexagon head on the right side of the module 4 Screw the parts together by turning the hex key clockwise to the stop within the module Both parts are now mechanically connected on one side 5 Inse...

Page 41: ...sert the hooks of the ES4xx angle bracket into the upper part of the DIN rail 3 Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module The module connected...

Page 42: ...and side of the module to the openings in the component 3 Insert one screw into a hole in the component 4 Screw the screw from the right hand side of the component into the module Both parts are now c...

Page 43: ...ts of the ES400 modules you can not only connect the modules with each other but also with DIN rails For this fastening variant you connect the ES400 module with the DIN rail using an ES4xx angle brac...

Page 44: ...side of the module with the through bores of the ES4xx angle bracket right 3 Insert one screw through the bore of the ES4xx angle bracket right 4 Fasten the screw with the module from the right side o...

Page 45: ...onnected with the ES4xx angle bracket right as a single module and fastened to the DIN rail using screws 5 2 6 5 Connecting the ES4xx Angle Bracket with the DIN Rail Connecting the ES4xx Angle Bracket...

Page 46: ...ule are not used 5 2 7 2 Fastening ES400 Modules on DIN Rails using Cable Fasteners For this fastening variant the ES400 module or ES400 module blocks are con nected with an ES4xx angle bracket right...

Page 47: ...ETAS Getting Started ES420 1 User s Guide 47 5 3 Drilling Template Fig 5 13 Drilling Template...

Page 48: ...and easily be compared with INCA reference measurements The drive recorder ES720 1 can automatically transfer the recorded measure data encrypted and compressed via LAN WLAN or wireless radio to cust...

Page 49: ...gnals are processed directly in the Rapid Prototyping model The ES910 3 or RTPRO PC can access all customary ECU interfaces ETK XETK CAN LIN FlexRay and calculate the new control functions in the bypa...

Page 50: ...n Cable in Fig 5 16 Function Order name 1 Power supply cable CBP120 CBP1205 2 Host connection cable CBE100 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 4 ETK connection cable...

Page 51: ...g 5 17 Function Order name 1 ES520 ES59x ES6xx ES1120 or ES1135 Ethernet cable CBE130 CBE140 2 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 ECU ECU Ambient Exhaust Pressure Lam...

Page 52: ...nnection cable CBE200 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 4 ETK connection cable CBM150 5 6 CAN LIN FLX connection cable CAN LIN FLX combined at ES910 3 at ES921 1 C...

Page 53: ...E330 con nected to cable 2 2 Ethernet connection cable 1 Gbit s CBE230 con nected to cable 1 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 ECU ECU Ambient Exhaust Pressure Lam...

Page 54: ...RO PC Rapid Prototyping Cable in Fig 5 20 Function Order name 1 Power supply and Ethernet cable PC and Daisy Chain modules CBEP410 CBEP4105 CBEP415 CBEP4155 2 CAN and FlexRay Y interface cable CBCF100...

Page 55: ...dapt the open connection of the CBAV411 1 sensor cable your self to suit the specific connector system of your test set up To wire the ES420 1 with the sensors 1 If there is a protective cap at the Se...

Page 56: ...feeding 1 End the module chain after the last module whose power sup ply is still guaranteed in the entire operational range 2 Connect the combined Ethernet and power supply cable to the OUT port of...

Page 57: ...program cannot find any ES400 modules Are all modules LEDs flash ing green Check that the function for automatic change to energy saving mode on your PC Card has been disabled1 Disable this function D...

Page 58: ...is connected cor rectly Data is lost during data transfer Are you using WLAN in your test setup WLAN is not permissible within this ETAS network Wire your test setup ETAS modules and their connection...

Page 59: ...symbol 1 2 Enter regedit in the entry field 1 3 Push ENTER Windows 10 1 1 Rightclick on the Windows symbol 1 2 Click on Search 1 3 Enter regedit in the entry field 1 4 Push ENTER The registry editor...

Page 60: ...tch the hardware off then switch it on again to re initialize it Cause Network Adapter temporarily has no IP Address Whenever you switch from a DHCP company LAN to the ETAS hardware net work it takes...

Page 61: ...nel Windows 8 1 1 1 Click on the Windows symbol 1 2 Enter Control Panel in the entry field 1 3 Push ENTER 2 Click on Device Manager 3 In the Device Manager open the tree structure of the entry Network...

Page 62: ...problems if the firewall is not prop erly parameterized e g when opening the experiment environment in ASCET or for the hardware search by INCA or HSP If a firewall is blocking communication to ETAS h...

Page 63: ...u mentation of your firewall program Below is a sample description about how to configure the Windows firewall if the hardware access is being blocked Solution for Windows Firewall user with administr...

Page 64: ...ministrator rights This chapter is directed at users with restricted rights e g no changes to the system restricted write permissions local login Working with an ETAS product requires the rights Write...

Page 65: ...mental conditions as well as the mechanical data 7 1 1 Product labeling The following symbols are used for product labeling Symbol Description Prior to operating the product be sure to read the user s...

Page 66: ...68 2 14 Nb Temperature change Temperature Tu 40 C To 120 C Number of cycles 10 Unit under test active DIN EN 60068 2 56 Humidity storage DIN EN 60068 30 Variant 1 Climate change DIN EN 60068 2 64 ISO...

Page 67: ...Pr flinge passiv DIN 5596 1 Stone impact IPX7 Protection class test Protection class IP67 EN61000 4 2 Immunity ESD EN61000 4 3 Immunity radiated RF EN61000 4 4 Immunity EFT B EN61000 4 5 Immunity surg...

Page 68: ...ective applicable in the European Union 7 2 2 China ETAS confirms that the product meets the China RoHS Management Meth ods for Controlling Pollution Caused by Electronic Information Products Regu lat...

Page 69: ...ETAS devices but not to external cables or batteries Additional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations see chapter 10 on page 96 7...

Page 70: ...computer to turn off this device to save power option in the Power Management register Confirm your configuration The manufacturers of network adapter have different names for this function Example Li...

Page 71: ...uts on page 72 7 8 1 Power Supply 1 The module may be used only with central load dump protection TIP Operating the ES420 1 with older versions of software is not possible TIP ETAS guarantees measurem...

Page 72: ...pling rate 0 1 to 50 samples s Anti Aliasing filter hardware Low pass single pole 350 Hz Measuring range 250 to 1820 C type B 200 to 1000 C type E 210 to 1200 C type J 200 to 1372 C type K 200 to 1300...

Page 73: ...of the thermocouple at internal resis tances 50 40 C bis 120 C 0 04 K for type B 0 0015 K for type E 0 0015 K for type J 0 002 K for type K 0 003 K for type N 0 015 K for type R 0 015 K for type S 0...

Page 74: ...Connector The following plug is mounted on IN connector LEMO 1B 8 pin L coding connection identified in green TIP All connectors are shown with a view of the front of the ES420 1 All shields are at c...

Page 75: ...perating voltage 2 UBatt Operating voltage 3 Ground Ground 4 RX Received data plus 5 TX Send data minus 6 RX Received data minus 7 Ground Ground 8 TX Send data plus Pin Signal Meaning 1 PT100S Cold ju...

Page 76: ...n Sensor channel 6 input plus 13 CH5 In Sensor channel 5 input plus 14 PT100S Cold junction compensation 15 CH4 In Sensor channel 4 input plus 16 TEDS TEDS cable 17 CH2 In Sensor channel 2 input minus...

Page 77: ...formation on the following topics Combined Ethernet and Power Supply Cable on page 78 Ethernet Cable on page 84 Cables for the connector Sensor on page 87 Protective Caps on page 90 Angle Brackets on...

Page 78: ...use combined ethernet and power supply cables with standard banana plugs or with safety banana plugs DANGER Dangerous electrical voltage Connect the power cable only with a suitable vehicle battery o...

Page 79: ...IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 8 1 3 CBEP4105 1 Cable Fig 8 2 CBEP4105 1 Cable Connection of an ES4xx ES63x ES93x module to PC and power supply stand alone operation Supply bat...

Page 80: ...IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 8 1 5 CBEP4155 1 Cable Fig 8 4 CBEP4155 1 Cable Connection of an ES4xx ES63x ES93x module to PC and power supply stand alone operation Supply bat...

Page 81: ...IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 8 1 7 CBEP4205 1 Cable Fig 8 6 CBEP4205 1 Cable Ethernet and voltage supply connection of an ES4xx ES63x ES93x measure ment module with an ES600...

Page 82: ...IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 8 1 9 CBEP4255 1 Cable Fig 8 8 CBEP4255 1 Cable Ethernet and voltage supply connection of an ES4xx ES63x ES93x measure ment module with an ES600...

Page 83: ...Temperature rated for 40 C to 125 C 40 F to 257 F 8 1 11 CBEP4305 1 Cable Fig 8 10 CBEP4305 1 Cable To chain ES4xx ES63x ES93x modules and connect an ES4xx ES63x ES93x chain to an ES910 3 Rapid Proto...

Page 84: ...eplaceable stan dard fuse MINI flat automotive fuse quick response 3 A 58 V Robust waterproof and dust proof IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 8 2 2 CBE401 1 Cable Fig 8 12 CBE401...

Page 85: ...les use CBE130 or CBE140 cable Robust waterproof and dust proof IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 8 2 5 CBEX400 1 Cable Fig 8 15 CBEX400 1 Cable Ethernet extension cable to increa...

Page 86: ...User s Guide 86 8 2 6 ES4xx_BRIDGE Fig 8 16 ES4xx Bridge Ethernet bridge connecting blocked ES400 modules Facilitates very compact measurement setups IP67 compliant Product Order number ES4xx_BRIDGE F...

Page 87: ...able section is assigned to an ES420 1 measurement channel and wired according to the same scheme The assignment of the cable connectors of a cable section to the signals of a measurement channel is s...

Page 88: ...ed n 1 to n 8 Each cable section is assigned to an ES420 1 measurement chan nel and wired according to the same scheme The assignment of the cable connectors of a cable section to the signals of a mea...

Page 89: ...1 to n 8 Each cable section is assigned to an ES420 1 measurement chan nel and wired according to the same scheme The assignment of the cable connectors of a cable section to the signals of a measurem...

Page 90: ...ited temperature range of 40 C to 70 C 8 4 2 Cap CAP_LEMO_1B Fig 8 20 Cap CAP_LEMO_1B The cap CAP_LEMO_1B protects the connection IN or OUT against dirt according to IP67 8 4 3 Cap CAP_LEMO_1B_LC Fig...

Page 91: ...ES420 1 User s Guide 91 8 4 4 Cap CAP_SOURIAU_8STA Fig 8 22 Cap CAP_SOURIAU_8STA The cap CAP_SOURIAU_8STA protects the Sensor port against water and dirt Product Order number CAP_SOURIAU_8STA F 00K 10...

Page 92: ...35 Stainless steel V2A For mounting on left side of an ES4xx module 8 5 2 Angle Bracket Right Fig 8 24 Angle Bracket Right Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7 5 EN 60715 TH35...

Page 93: ...f you require customized cables please contact your ETAS contact partner or sales de etas com Order name Short name Order number Ethernet Chain Connection Cable Lemo 1B FGF Lemo 1B FGL 8mc 8fc 3 m CBE...

Page 94: ...upply Cable Lemo 1B FGF Lemo 1B FGL Banana 8mc 8fc 2mc 3 m CBEP420 1 3 F 00K 105 292 Ethernet Connection and Power Supply Cable Lemo 1B FGF Lemo 1B FGL Safety Banana 8mc 8fc 2mc 3 m CBEP4205 1 3 F 00K...

Page 95: ...hermocouple Splitter Cable Type K Souriau 8ST12 35 Lemo 0S PCA 22mc 8x2fmc 1 m AS_CBATK401 1 1 F 00K 105 135 Thermocouple Splitter Cable Type K Souriau 8ST12 35 open wire 22mc 8c 1 m AS_CBATK402 1 1 F...

Page 96: ...r details of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstra e 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49 711 34...

Page 97: ...dule to Other Components with the Integrated Assembly Ele ments 37 Fig 5 8 Connecting to Other Modules 39 Fig 5 9 Fastening to an ES4xx Angle Bracket left using the Integrated Assembly Ele ments 39 Fi...

Page 98: ...8 CBEP4255 1 Cable 82 Fig 8 9 CBEP430 1 Cable 83 Fig 8 10 CBEP4305 1 Cable 83 Fig 8 11 CBE400 2 Cable 84 Fig 8 12 CBE401 1 Cable 84 Fig 8 13 CBE430 1 Cable 85 Fig 8 14 CBE431 1 Cable 85 Fig 8 15 CBEX...

Page 99: ...protocols 23 Configuration 31 D Daisy chain ports 17 55 Daisy chain topology 15 Data electrical 71 mechanical 68 Data transfer 23 Decentral wiring concept 15 Device calibration 95 Documentation 9 Dri...

Page 100: ...nformity China 68 European Union 68 S Safety at work 9 10 Safety notices basic 9 Identification 7 Safety precautions 9 Scope of supply 8 Sensor cables 87 Sensor channels 20 Service state 18 Standards...

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