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Activating the Bead Breaker

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CAUTION

The bead breaker uses a long stroke and high force. Be careful not to damage or bend rim parts,
such as the flange butt weld, when using the bead breaker.

1. Turn on the hydraulic pump to activate the bead breaker. 

2. Apply enough hydraulic pressure to the bead breaker to push the flange about 1/2-3/4 inch [13-19

mm] from the lip of the bead seat band. 

3. If the bead breaker moves and is no longer vertical, readjust the ram adjusting screw. You must

release pressure before adjusting the screw. 

4. Continue applying hydraulic pressure until the flange is

about 3/4-1 inch [19-25 mm] from the lip of the bead seat
band.

5. Place a nut or similar object between the flange and the lip

of the bead seat band. (See Fig. 5.)

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WARNING

To prevent personal injury, lay the nut on the flange and slide
it into position with two screwdrivers. Do not put your
fingers under the bead seat band.

6. Release hydraulic pressure.

Continuing to Break the Tire Bead

1. Move the bead breaker away from the flange butt weld, 

2-3 feet [0,5-1,0 m] from its present position. 

2. Follow the steps in “Activating the Bead Breaker” above.

3. Continue advancing the bead breaker around the rim, 

2-3 feet [0,5-1,0 m] at a time, breaking the tire bead. 

4. Stop breaking the tire bead when you have moved the bead

breaker about 3/4 of the way around the rim. (See Fig. 6.)

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CAUTION

To prevent damage to the rim, do not use the bead breaker
within 12 inches of the flange butt weld.

5. Apply enough pressure to the bead breaker to completely

break the tire bead. 

6. Release the hydraulic pressure.

NOTE:

If you have gone all the way around the tire and the

tire bead does not break: Repeat the steps in “Activating
the Bead Breaker” 
and “Continuing to Break the Tire
Bead” 
above, with more hydraulic pressure. 

Removing the Lock Ring and O-Ring

1. Stand inside the tire rim. Remove the lock ring with two

pry bars. Start at the split in the ring and then work the
tools around the ring. (See Fig. 7.)

2. Place a pry bar or screwdriver under the o-ring and pull it out from the groove in the rim. Cut the 

o-ring with a knife to ensure that a new o-ring is used. (See Fig. 8.)

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Figure 6

Figure 5

Figure 7

Figure 8

Summary of Contents for OTR-2000E

Page 1: ...s Sheet 10103 OTR 2000E BEAD BREAKER Repair Parts List ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 2 B1013122 2 Hex Nut 7 DA11799130 2 Shoulder Bolt 3 DA12376038 1 Adapter Thread 8 28705...

Page 2: ...g 2 F948209 1 Bushing 10 G907108 1 Washer 3 B1014028 1 Screw 11 G908044 1 Retaining Ring 4 G731044 1 Wiper Ring 13 10606 1 Female Coupler 5 G833055 1 Nut 14 F937110 1 Spring 6 G834167 1 Gasket 15 G897...

Page 3: ...tions of the tire manufacturer and the vehicle manufacturer when deflating demounting mounting and inflating tires 2 These operating instructions do not apply to any specific rim Therefore contact the...

Page 4: ...at on the ground with the gutter side up See Fig 2 USING THE OTR 2000E BEAD BREAKER Positioning the Bead Breaker 1 Place the bead breaker into the continuous pry bar pocket with the hooks under the li...

Page 5: ...bead breaker away from the flange butt weld 2 3 feet 0 5 1 0 m from its present position 2 Follow the steps in Activating the Bead Breaker above 3 Continue advancing the bead breaker around the rim 2...

Page 6: ...adly worn tires When replacing tires always use a replacement of exactly the same diameter Destroy old tires so that they cannot be used Using badly worn or damaged tires can result in serious injury...

Page 7: ...e or any other flammable material to lubricate seal or seat the bead of a tubeless tire Doing so can cause an explosion and serious injury or death 2 Inflate the tire to 5 psi 0 345 bar 3 Check all ti...

Page 8: ...he manufacturer s recommended pressure A DANGER Inflate and load tires only to manufacturer s specifications Over inflating and overloading tires can result in serious injury or death Never run a vehi...

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