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Removing the Bead Seat Band

1. Carefully lift the bead seat band off the rim. Use a hoist, pry

bars, and the ESCO Flange Ring Puller Model 90300. (See Fig.
9.)

2. Carefully remove the flange from this side of the tire.  

3. Using a hoist and ESCO Tire Sling Model 90100, turn the

tire/rim assembly over on the other side. 

Breaking the Bead on the Other Side

1. Break the tire bead on this side of the tire by repeating the

steps in USING THE OTR-2000E BEAD BREAKER on
pages 2 and 3.

2. Using a hoist, lift the rim base from the tire. Using the ESCO

Flange Ring Puller Model 90300 will make handling easier.

(See Fig. 10.)

3. Remove the flange from this side of tire.

MOUNTING AND INFLATION

Jacking Up the Vehicle

1. Chock the wheels opposite the jack.

2. Jack up the vehicle. 

3. Crib the vehicle with safety stands or blocking devices after

jacking it up. Do not work under an unblocked load.

A

DANGER

Failure to chock the wheels and crib the vehicle can result in serious injury or death.

Inspecting the Tire and Rim

A

DANGER

Always replace damaged or badly worn tires. When replacing tires, always use a replacement of
exactly the same diameter. Destroy old tires, so that they cannot be used. Using badly worn or
damaged tires can result in serious injury or death.

1. Inspect all rim parts for damage. 

A

DANGER

Always replace rim parts that are bent, badly rusted, pitted from corrosion, cracked, worn, or
damaged. Destroy old rim parts, so they cannot be used. Using damaged rim parts can result in
serious injury or death.

Do not mix parts from one rim with parts from another rim. Always use replacement parts that
you can positively identify as the CORRECT replacement parts. All replacement rim parts MUST
match the replacement part numbers stamped on the rim parts. Rims with different part
numbers cannot be interchanged. If in doubt about sizing, DO NOT reassemble the rim. Contact
the rim manufacturer for more information.

2. Replace damaged parts.

A

DANGER

Never weld on an inflated or partially inflated tire/rim assembly. Welding on an inflated tire/rim
assembly can cause an explosion and serious injury or death.

Do not rework, weld, heat, or braze any rim parts for any reason. Reworking and welding
damaged parts can result in serious injury or death.

- 4 -

Figure 10

ESCO #90300

Figure 9

Summary of Contents for OTR-2000E

Page 1: ...s Sheet 10103 OTR 2000E BEAD BREAKER Repair Parts List ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 2 B1013122 2 Hex Nut 7 DA11799130 2 Shoulder Bolt 3 DA12376038 1 Adapter Thread 8 28705...

Page 2: ...g 2 F948209 1 Bushing 10 G907108 1 Washer 3 B1014028 1 Screw 11 G908044 1 Retaining Ring 4 G731044 1 Wiper Ring 13 10606 1 Female Coupler 5 G833055 1 Nut 14 F937110 1 Spring 6 G834167 1 Gasket 15 G897...

Page 3: ...tions of the tire manufacturer and the vehicle manufacturer when deflating demounting mounting and inflating tires 2 These operating instructions do not apply to any specific rim Therefore contact the...

Page 4: ...at on the ground with the gutter side up See Fig 2 USING THE OTR 2000E BEAD BREAKER Positioning the Bead Breaker 1 Place the bead breaker into the continuous pry bar pocket with the hooks under the li...

Page 5: ...bead breaker away from the flange butt weld 2 3 feet 0 5 1 0 m from its present position 2 Follow the steps in Activating the Bead Breaker above 3 Continue advancing the bead breaker around the rim 2...

Page 6: ...adly worn tires When replacing tires always use a replacement of exactly the same diameter Destroy old tires so that they cannot be used Using badly worn or damaged tires can result in serious injury...

Page 7: ...e or any other flammable material to lubricate seal or seat the bead of a tubeless tire Doing so can cause an explosion and serious injury or death 2 Inflate the tire to 5 psi 0 345 bar 3 Check all ti...

Page 8: ...he manufacturer s recommended pressure A DANGER Inflate and load tires only to manufacturer s specifications Over inflating and overloading tires can result in serious injury or death Never run a vehi...

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