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OPERATING INSTRUCTIONS

REMOVING THE WHEEL

1. Chock the wheels opposite the jack.

2. Jack up the vehicle. 

3. Crib the vehicle with safety stands or blocking devices after jacking it up. Do not work under an

unblocked load.

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DANGER

Failure to chock the wheels and crib the vehicle can result in
serious injury or death.

4. Remove the valve core; deflate tires completely. (See Fig. 1.)

5. Insert a thin piece of wire through the valve stem to make sure

air is flowing freely and the valve stem is not blocked.

NOTE: Deflate both tires if you have a dual mounting. 

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DANGER

Always deflate tires before removing a wheel, a rim, or part of
a rim, such as a rim clamp or nut. If you do not deflate the tire,
the tire could explode, causing serious injury or death.

6. Remove the tire/rim assembly from the vehicle and place it flat

on the ground with the gutter side up. (See Fig. 2.)

USING THE OTR-2000E BEAD BREAKER

Positioning the Bead Breaker

1. Place the bead breaker into the continuous pry bar pocket, with

the hooks under the lip of the bead seat band. (See Fig. 3.)

2. Position the bead breaker so that it is about 30°, or at least 

12 inches [0,3 m], to one side of the flange butt weld. 

3. Adjust the ram adjusting screw so that the bead breaker is 

perpendicular (90°) to the wheel. (See Fig. 3.)  In some cases
you may have to use an OTR-1825D (10100) or OTR-1600
(10105) to move the rim flange far enough back to insert the
larger OTR-2000E (10103) tool.

4. Stand to one side of the bead breaker. Hold the bead breaker

with one hand. (See Fig. 4) 

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DANGER

Always stand to one side of the rim when using the bead
breaker. Standing to one side of the bead breaker allows you
to maintain control of the bead breaker. If it is not seated
properly and flies off the rim, the bead breaker could cause
serious injury or death.

Figure 1

Figure 2

Figure 3

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Figure 4

Summary of Contents for OTR-2000E

Page 1: ...s Sheet 10103 OTR 2000E BEAD BREAKER Repair Parts List ITEM PART NO QTY DESCRIPTION ITEM PART NO QTY DESCRIPTION 2 B1013122 2 Hex Nut 7 DA11799130 2 Shoulder Bolt 3 DA12376038 1 Adapter Thread 8 28705...

Page 2: ...g 2 F948209 1 Bushing 10 G907108 1 Washer 3 B1014028 1 Screw 11 G908044 1 Retaining Ring 4 G731044 1 Wiper Ring 13 10606 1 Female Coupler 5 G833055 1 Nut 14 F937110 1 Spring 6 G834167 1 Gasket 15 G897...

Page 3: ...tions of the tire manufacturer and the vehicle manufacturer when deflating demounting mounting and inflating tires 2 These operating instructions do not apply to any specific rim Therefore contact the...

Page 4: ...at on the ground with the gutter side up See Fig 2 USING THE OTR 2000E BEAD BREAKER Positioning the Bead Breaker 1 Place the bead breaker into the continuous pry bar pocket with the hooks under the li...

Page 5: ...bead breaker away from the flange butt weld 2 3 feet 0 5 1 0 m from its present position 2 Follow the steps in Activating the Bead Breaker above 3 Continue advancing the bead breaker around the rim 2...

Page 6: ...adly worn tires When replacing tires always use a replacement of exactly the same diameter Destroy old tires so that they cannot be used Using badly worn or damaged tires can result in serious injury...

Page 7: ...e or any other flammable material to lubricate seal or seat the bead of a tubeless tire Doing so can cause an explosion and serious injury or death 2 Inflate the tire to 5 psi 0 345 bar 3 Check all ti...

Page 8: ...he manufacturer s recommended pressure A DANGER Inflate and load tires only to manufacturer s specifications Over inflating and overloading tires can result in serious injury or death Never run a vehi...

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