ESAB Cigweld EasyWeld 160, Operating Manual

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EasyWeld / HandyWeld 160
INTRODUCTION 2-6 0-5617
NOTE 2
The Effective Input Current should be used for the determination of cable size & supply requirements.
NOTE 3
Motor start fuses or thermal circuit breakers are recommended for this application. Check local requirements for your
situation in this regard.
NOTE 4
Minimum Generator Recommendation at the Maximum Output Duty Cycle.
Due to large variations in performance and specifications of different brands and types of generators, CIGWELD cannot
guarantee full welding output power or duty cycle on every brand or type of generator.
Some small generators incorporate low cost circuit breakers on their outputs. These circuit breakers usually will have a
small reset button, and will trip much faster than a switchboard type circuit breaker. This may result in not being able
to achieve full output or duty cycle from the power source / generator combination. For this reason we recommend a
generator that incorporates switchboard type circuit breakers.
CIGWELD recommends that when selecting a generator, that the particular power source / generator combination be
adequately trialled to ensure the combination performs to the users expectations.
NOTE 5
CIGWELD reserves the right to change product performance and specifications without notice.
NOTE 6
If an extension lead is required to be used it is recommended to use a minimum size of 1.5mm2 Heavy Duty Extension
Lead. Longer extension leads may impact welding performance and operation.
2.11 Optional Accessories
We recommend genuine CIGWELD products.
The biggest range and best quality with guaranteed performance.
EasyWeld 160 HandyWeld 160
Part Number Description Part Number Description
W6000600 Gas Nozzle W6000600 Gas Nozzle
OTW11/23/R Contact Tip 0.6mm OTW11/23/R Contact Tip 0.6mm
OTW11/30/R Contact Tip 0.8mm OTW11/30/R Contact Tip 0.8mm
OTW11/35/R Contact Tip 0.9mm OTW11/35/R Contact Tip 0.9mm
OTW11/40/R Contact Tip 1.0mm OTW11/40/R Contact Tip 1.0mm
OTW11/45/R Contact Tip 1.2mm OTW11/45/R Contact Tip 1.2mm
W6000602 Gas Diffuser
(suits CMG16EL)
W6000602 Gas Diffuser
(suits CMG16DL)
W4012303 MIG Front-End Kit Box BZL-15 LH W4012303 MIG Front-End Kit Box BZL-15 LH
WS1240015/R
Conduit Liner Steel 5m, 0.6-1.0mm Blue
(hard wires)
W52BR16D3 # CMG16DL MIG Gun 3m
WS1240031/R
Conduit Liner Steel 4m, 1.0-1.2mm Red
(hard wires)
7977732
Feed Roll 0.8/0.9mm V groove
knurled (flux cored) supplied and
fitted on machine
WS1260026/R
Conduit Liner Teflon 4m, 0.8-1.2mm Red
(soft wires)
704277
Feed Roll 1.2/1.6mm V groove
knurled (flux cored)
WS0010304/R Jump Liner 1.0-1.2mm 7977036
Feed Roll 0.6/0.8mm V groove (hard
wires) included with machine