ESAB 1-1601-60, Operating Manual

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TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION ........................................................................... 1-1
1.01 Notes, Cautions and Warnings ........................................................................ 1-1
1.02 Important Safety Precautions ......................................................................... 1-1
1.03 Publications .................................................................................................... 1-2
SECTION 2 SYSTEM:
INTRODUCTION ..................................................................................... 2-1
2.01 Working Principle ........................................................................................... 2-1
2.02 Power Supply Specifications .......................................................................... 2-1
2.03 Generator Recommendation ........................................................................... 2-2
2.04 Circuit Breaker Recommendation ................................................................... 2-2
2.05 Power Supply Controls and Features .............................................................. 2-3
2.06 LCD Screen Operation .................................................................................... 2-5
SECTION 2 TORCH:
INTRODUCTION .................................................................................... 2T-1
2T.01 Scope of Manual ............................................................................................2T-1
2T.02 Specifications ...............................................................................................2T-1
2T.03 Introduction to Plasma ..................................................................................2T-2
SECTION 3:
INSTALLATION ....................................................................................... 3-1
3.01 Unpacking ....................................................................................................... 3-1
3.02
Lifting Options ................................................................................................ 3-1
3.03 Primary Input Power Connections .................................................................. 3-2
3.04 Air Supply Connections .................................................................................. 3-3
3.05 Work Lead Connection .................................................................................... 3-5
3.06 Torch Connection ............................................................................................ 3-6
SECTION 4 SYSTEM:
OPERATION ........................................................................................... 4-1
4.01 Preparations for Operating .............................................................................. 4-1
4.02 Sequence of Operation .................................................................................... 4-3
4.03 Gouging .......................................................................................................... 4-4
4.04
Cut Quality ...................................................................................................... 4-5
4.05 General Cutting Information ............................................................................ 4-6
4.06 Common Cutting Faults .................................................................................. 4-7
SECTION 5 SYSTEM:
SERVICE ............................................................................................... 5-1
5.01 General Maintenance ...................................................................................... 5-1
5.02 Basic Troubleshooting Guide .......................................................................... 5-2
SECTION 6:
PARTS LIST ........................................................................................... 6-1
6.01 Power Source Replacement Parts ................................................................... 6-1
6.02 CutSkill 60A Plasma Torch (P/N CSP337000) Replacement Parts .................. 6-2
6.03 Options and Accessories ................................................................................ 6-2
6.04 Ordering Information ...................................................................................... 6-2
6.05 Returns ........................................................................................................... 6-2