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ESAB 1-1601-60, Operating Manual

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CutSkill 60

OPERATING MANUAL

INSTALLATION                                                                        3-6                                                                              0-5574

3.06  Torch Connection

Fit the CutSkill 60A plasma torch to the power source by pushing the male torch connector into the female 
torch adaptor and screwing the torch locking nut clockwise to secure the plasma torch to the torch adaptor. 

CutSkill 60A Plasma Torch

A-13884

Figure 3-5: Connecting Plasma Torch

Summary of Contents for 1-1601-60

Page 1: ...ersion No AA Issue Date 16 07 2019 Manual No 0 5574 WARRANTY 2 WARRANTY 3 CutSkill 60 OPERATING MANUAL P N 1 1601 60 OUTPUT CURRENT DC 60A mm CLEAN CUT CUTSKILL 60A PLASMA TORCH 20 1 1mm tip mild stee...

Page 2: ...our constant effort to bring you the best products we may make an improvement that does not get reflected in the manual If you are ever in doubt about what you see or read in this manual with the pro...

Page 3: ...Copyright 2019 CIGWELD Pty Ltd All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume and hereby dis...

Page 4: ...e description thereof contained in this manual and accompanying labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must b...

Page 5: ...sed standard in force within the EEA has been used in the design AS 60974 1 2006 Arc Welding Equipment Welding Power Sources IEC 60974 1 2000 MOD IEC 60974 10 2014 Arc Welding Equipment Part 10 Electr...

Page 6: ...2 SECTION 3 INSTALLATION 3 1 3 01 Unpacking 3 1 3 02 Lifting Options 3 1 3 03 Primary Input Power Connections 3 2 3 04 Air Supply Connections 3 3 3 05 Work Lead Connection 3 5 3 06 Torch Connection 3...

Page 7: ...TABLE OF CONTENTS APPENDIX 1 CIRCUIT DIAGRAM A 1 CIGWELD LIMITED WARRANTY TERMS 1 WARRANTY SCHEDULE CUTSKILL 60 2...

Page 8: ...This Page Intentionally Blank...

Page 9: ...ation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of metal being used coatings on the metal and the different processes You must b...

Page 10: ...able clothing to pro tect your skin from the arc rays and sparks Keep helmet and safety glasses in good condition Replace lenses when cracked chipped or dirty Protect others in the work area from the...

Page 11: ...P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 12 CSA Standard W117 2 CODE FOR SAFETY IN...

Page 12: ...CutSkill 60 OPERATING MANUAL GENERAL INFORMATION 1 4 0 5574 This Page Intentionally Blank...

Page 13: ...em can be operated without overheating Duty cycle is reduced if primary input voltage AC is low or the DC voltage is higher than shown in this chart Note 2 Air supply must be free of oil moisture and...

Page 14: ...peration without proper air flow will inhibit proper cooling and reduce duty cycle 2 03 Generator Recommendation When using generators to power the Plasma Cutting System the following ratings are a mi...

Page 15: ...g the torch connector into the brass torch adaptor firmly and screwing the plastic torch nut clockwise to secure in position To remove the Plasma cutting torch simply reverse these directions Trigger...

Page 16: ...ing mode cutting current air pressure and error information Press the Control Knob for more than 2 seconds to enter the menu for cutting mode selection Detailed LCD operation method is introduced in S...

Page 17: ...he water release valve upward to release water from the water catchment Use the spanner supplied in system package to detach the water catchment from the unit for cleaning 2 06 LCD Screen Operation 1...

Page 18: ...he selection Press the Control Knob again to exit Trigger Mode Selection Screen Figure 2 10 2T Mode Selected Figure 2 11 4T Mode Selected The Trigger Mode control is used to switch the functionality o...

Page 19: ...cted Figure 2 14 Grid Mode Selected Figure 2 15 Gouging Mode Selected NOTE Please note that when trigger mode is set at 4T both Gouging mode and Grid cutting mode are unavailable At plate cutting mode...

Page 20: ...goes through the plasma torch Press the Control Knob again to stop gas purge 460 Figure 2 17 Gas Purge Selected 4 Home Screen Turn the Control Knob clockwise and press when Home icon is highlighted t...

Page 21: ...Please turn off the power source and check or replace the worn tip or electrode Figure 2 19 Electrode or Cutting Gouging Tip Installation Error Screen 6 Air Pressure Error Screen Air Pressure Error Sc...

Page 22: ...Error screen displays the output of the power source will be disabled Leave the power source turned On to allow the internal components to cool down Once the power source cools down sufficiently the O...

Page 23: ...it was designed 2T 02 Specifications A Torch Configurations 1 Hand Torch Model CutSkill 60A The hand torch head is at 75 to the torch handle The hand torch includes a torch handle and torch trigger as...

Page 24: ...ricted plasma arc is shown in Zone C Direct current DC straight polarity is used for plasma cutting as shown in the illustration Zone A channels a secondary gas that cools the torch This gas also assi...

Page 25: ...rch model and serial numbers purchase date and vendor name in the information block at the front of this manual 3 02 Lifting Options The Power Supply includes a handle for hand lifting only Be sure un...

Page 26: ...n input power cord and plug suitable for 240 VAC 15 Amp 240V AC Power Source A 13886 Note For maximum duty cycle to be achieved Supply Plug and Lead must be upgraed to 4mm Supply Lead 20A Supply Plug...

Page 27: ...Male Plug 1 4 P 20PM Gas Supply Hose with Quick Disconnector 8mm Hose Barb Figure 3 2 Gas Connection to Compressed Air Input B Using Industrial Compressed Air In Gas Cylinders When using Industrial c...

Page 28: ...the air line to the filter using the 1 4 NPT The illustration of Figure 3 3 shows typical fittings as an example A 13889 Hose Clamp Gas Supply Hose 1 4 NPT Inlet Port Inline Filter Figure 3 3 Connecti...

Page 29: ...connection CAUTION Loose terminal connections can cause overheating and result in the male plug being fused in the Dinse terminal 2 Connect the work clamp to the work piece or cutting table The worki...

Page 30: ...the CutSkill 60A plasma torch to the power source by pushing the male torch connector into the female torch adaptor and screwing the torch locking nut clockwise to secure the plasma torch to the torc...

Page 31: ...A Torch Parts Selection Check the torch for proper assembly and appropriate torch parts The torch parts must correspond with the type of operation and with the amperage output of this power supply Use...

Page 32: ...86 Note For maximum duty cycle to be achieved Supply Plug and Lead must be upgraed to 4mm Supply Lead 20A Supply Plug Refer to Specification Table on Page 2 1 2 Figure 4 2 Connecting Power Cable D Gas...

Page 33: ...ng Cutting Mode NOTE Please note that when trigger mode is set at 4T both gouging mode and grid cutting mode are unavailable 5 Check air pressure Press the Control Knob and enter gas purge menu refer...

Page 34: ...Operation 10 Complete cutting operation Release the torch trigger and main arc stops 11 Set the power supply ON OFF switch to OFF down position Unplug input power cord 4 03 Gouging WARNING Be sure the...

Page 35: ...build up in front of the arc The build up is most often a result of improper travel speed lead angle or standoff height 4 04 Cut Quality NOTE Cut quality depends heavily on setup and pa rameters such...

Page 36: ...dicular to the workpiece with the front of the tip near not touch ing the edge of the workpiece at the point where the cut is to start When starting at the edge of the plate do not pause at the edge a...

Page 37: ...Work cable disconnected 5 Worn torch parts 6 Non Genuine Cigweld parts used Excessive Dross Formation 1 Cutting speed too slow 2 Torch standoff too high from workpiece 3 Worn torch parts 4 Improper c...

Page 38: ...CutSkill 60 OPERATING MANUAL OPERATION 4 8 0 5574 This Page Intentionally Blank...

Page 39: ...eekly Visually inspect the torch body tip electrode standoff guide and shield cup Visually inspect the cables and leads Replace as needed 3 Months Clean exterior of power supply 6 Months Replace all b...

Page 40: ...Turn switch to ON up position C Actual input voltage does not correspond to required 240V of the unit C Ensure that the mains supply is within 240VAC 15 then turn the power source OFF then turn the p...

Page 41: ...Check if the input voltage is within 204 276 B Power source component failure B Have an accredited CIGWELD service provider repair or replace 6 Over temperature error A Duty cycle of power source has...

Page 42: ...CutSkill 60 OPERATING MANUAL SERVICE 5 4 0 5574 This Page Intentionally Blank...

Page 43: ...ol CSP337100 9 1 Shield Panel CSP337024 10 1 Control Knob CSP337025 11 1 PCB Encoder CSP337026 12 1 Output Inductor CSP337101 13 1 Main Transformer CSP337102 14 1 Inductor PFC CSP337103 15 1 Fan Assem...

Page 44: ...h Spanner CSP337094 A 13683 6 5 2 1 4 3 7 8 9 10 11 12 13 Figure 6 2 CutSkill 60A Plasma Torch Replacement Parts 6 03 Options and Accessories Item Description Catalog 1 Filter Inline CSP337039 2 Cartr...

Page 45: ...CutSkill 60 OPERATING MANUAL 0 5574 A 1 APPENDIX APPENDIX 1 CIRCUIT DIAGRAM PLASMA CUTTER 60120 460...

Page 46: ...This Page Intentionally Blank...

Page 47: ...THIS WARRANTY ARE VOID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH IN CIGWELD S SOLE JUDGEMENT MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY CIGWELD PRODUCT PURCHASER S RIGHTS UNDER THIS WARRANTY...

Page 48: ...resentative of CIGWELD is authorized to change this warranty in any way or grant any other warranty and CIGWELD shall not be bound by any such attempt Correction of non conformities in the manner and...

Page 49: ...CutSkill 60 OPERATING MANUAL This Page Intentionally Blank...

Page 50: ...08 Fax 61 3 9474 7488 cigweld com au Malaysia No 14 Jalan Teknologi 3 1 Selangor Science Park 1 Kota Damansara 47810 Petaling Jaya Malaysia Tel 60 3 6145 0995 Fax 60 3 6145 0585 Indonesia JI Pulogadun...

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