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© ESAB AB 1999

- 6 -

bg03d1ea

Welding hose

A9-250

A9-400

Permissible load at 60% duty cycle

Length: 5 m, 10 m, 16 m

250 A

400 A

Electrode diameter

0.8-1.2  mm

0.8-1.6  mm

Working pressure

490 kPa (5 kp/cm

2

)

490 kPa (5 kp/cm

2

)

Max. testing pressure

735 kPa (5 kp/cm

2

)

735 kPa (5 kp/cm

2

)

NB.

 Make sure the gun motor has the proper working pressure, 490 kPa (5 kp/cm

2

).

If the pressure is lower the motor will not get the right speed, resulting in too low wire
feed speed and welding current. If the pressure is higher the welding hose will be
exposed to harmful dynamic pressure.

4

INSTALLATION

The installation must be carried out by a professional.

4.1

Connecting the welding hose

 

S

Press the inlet nozzle (

a

), - selected according to the diameter of the wire - into

the welding hose.

S

Open the wire feed unit on the bobbin side.

S

Undo the locking screw (

b

) on the connecting plate.

S

Connect the welding hose (

c

) to the wire feed unit and tighten the locking screw

on the connecting plate.

S

Remove the plastic cover (

d

) from the gun housing.

S

Undo the locking screw (

e

) and press the other end of the hose into the gun.

S

Tighten the locking screw and fit the plastic cover.

GB

Summary of Contents for 0152 470 881

Page 1: ...GB AH 0480 0154 117 201 GB 20110816 PKB 250 PKB 400 Instruction manual...

Page 2: ...2...

Page 3: ...welding hose 6 5 OPERATION 7 6 MAINTENANCE 7 6 1 Daily or as necessary 7 6 2 Replacing the air filter 8 6 3 Replacing the wire guide 8 6 4 Dismantling the motor 9 6 5 Mounting the motor 10 7 TROUBLE...

Page 4: ...D GASES Can be dangerous to health S Keep your head out of the fumes S Use ventilation extraction at the arc or both to take fumes and gases away from your breathing zone and the general area ARC RAYS...

Page 5: ...gger a little during welding both the wire feed speed and the welding current will be decreased and the control of the molten pool will be improved Valve for Setting the Wire Feed Speed The wire feed...

Page 6: ...the pressure is higher the welding hose will be exposed to harmful dynamic pressure 4 INSTALLATION The installation must be carried out by a professional 4 1 Connecting the welding hose S Press the in...

Page 7: ...s necessary Nozzles S Remove the gas nozzle S Clean the gas nozzle the intermediate nozzle and the contact nozzle of welding spatter so that the shielding gas can flow freely and the risk of short cir...

Page 8: ...ut the compression gland b on the inlet side and the outlet nozzle i on the gun side S Withdraw the wire guide c from the inlet end Make sure the o rings d in the connecting piece come along S Fit the...

Page 9: ...the spring c and undo the screws d holding the contact tube Remove the tube 2 Turn the welding gun upside down Wire the feed unit e can now be easily removed 3 Insert a 90 mm long metal rod with a di...

Page 10: ...or shaft is not damaged 6 5 Mounting the motor 1 2 1 Place the new motor k between the wooden jaws and tighten moderately Tighten the rear m and provide the motor shaft with a guide sleeve o to protec...

Page 11: ...service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard Repair and electrical work should be performed by an authorised ESAB se...

Page 12: ...ring no Denomination Type Notes 0152 700 881 Welding gun PKBt 250 Straight swanneck 0152 470 881 Welding gun PKBt 400 Straight swanneck 0152 470 882 Welding gun PKBt 400 Curved swanneck 0157 117 990 S...

Page 13: ...complete Soft start 3 0458 464 882 Gas nozzle std Straight Curved swanneck 4 0458 471 003 Spatter protection Straight Curved swanneck 5 See wear parts Contact tip Straight Curved swanneck 6 0366 394...

Page 14: ...lete Soft start 3 0458 464 883 Gas nozzle std Straight Curved swanneck 4 0458 471 004 Spatter protection Straight Curved swanneck 5 See wear parts Contact tip Straight Curved swanneck 6 0366 394 002 T...

Page 15: ...68 502 004 0 9 mm 0468 500 004 0468 502 004 0468 500 005 0468 502 005 1 0 mm 0468 500 005 0468 502 005 0468 500 006 0468 502 006 1 2 mm 0468 500 006 0468 502 006 0468 500 007 0468 502 007 1 4 mm 0468...

Page 16: ...conduit L 5 m 0671 311 606 0671 311 606 Wire feed conduit L 10 m 0671 311 617 0671 311 617 Wire feed conduit L 16 m 2 0258 002 803 0258 002 803 Outlet nozzle 3 0258 005 581 0258 005 581 Inlet nozzle 0...

Page 17: ...l capsule 4 0367 581 881 Swanneck complete 9 mm Curved swanneck 0368 002 883 Swanneck complete 9 mm Straight swanneck 5 0458 465 882 Gas nozzle conical 13 mm Straight Curved swanneck 6 0458 470 882 Ga...

Page 18: ...ule 4 0367 582 880 Swanneck complete 9 mm Curved swanneck 0368 002 881 Swanneck complete 9 mm Straight swanneck 5 0458 465 883 Gas nozzle conical 14 mm Straight Curved swanneck 6 0458 470 883 Gas nozz...

Page 19: ...bg03a Contact tip Wire diameter HELIX PKB 250 400 0 8 mm 0368 313 881 0 9 mm 0368 313 882 1 0 mm 0368 313 883 1 2 mm 0368 313 884 1 4 mm 0368 313 885 1 6 mm 0368 313 886 Lubricant Ordering number Shel...

Page 20: ...N ESAB Ib rica S A Alcal de Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 9...

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