ErgoPack 700X Original Operating Instructions Download Page 1

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Original Oper

ating Ins

tructions

For

goP

ack

700X

/713X

/72

6X/74

serial

.________

Summary of Contents for 700X

Page 1: ...Original Operating Instructions For ErgoPack 700X 713X 726X 745X serial no ___________________ EN V9...

Page 2: ...we have brought on to the market This declaration loses its validity if a change is made to the system without our permission Respective EU directives EU Machine directive 2006 42 EG EU Guideline on...

Page 3: ...Description 13 4 1 Construction 13 4 2 Operating panel strapping unit 14 4 3 Touch display strapping unit 14 4 4 Touch display sealing head 15 4 5 Indication and commissioning of the 36V charger 16 1...

Page 4: ...he reversing sledge 66 68 10 4 Replacing individual chain links 69 10 5 Replacing the length adjusting belt 70 71 10 6 Changing the sealing head 72 73 10 7 Changing the control box joystick unit 74 76...

Page 5: ...thout sealing head ErgoPack 713X Strapping system with electrical drive electronically controlled via joystick with a sealing head for strap width of 9 13mm and a maximum tension force of 1200N ErgoPa...

Page 6: ...stem is rolling away accidentally Fig 1 The strapping system can be pushed in an upright position with the two hand grips Fig 1 For pushing it you must release the brakes of the two guide rolls on the...

Page 7: ...n not be ruled out The ambient temperature during operation must not exceed 50 C and not fall below 0 C For the strapping system an electrically conductive floor is recommended Fig 2 For a safe operat...

Page 8: ...r of strappings Up to 650 standard strappings per charge Life span approx 300 500 charges 2 5 Energy supply charger battery 8 standard strapping Battery pack 100 charging and discharging cycles Tape 1...

Page 9: ...l rules and regulations have to be considered Take care about disposing packaging the product itself and parts accordingly The specialist dealer offers disposal according to proper environmental prote...

Page 10: ...Marks a hazard with a minor risk If not avoided it can result in a minor or moderate injury Attention Marks a situation to be considered If not considered it can lead to material damage or poor opera...

Page 11: ...accidents the recognized special rules for working safely and according to proper and professional standards also have to be respected In order to protect the strapping system against unauthorized ac...

Page 12: ...ot exceed 50 C and must not fall below 5 C Damaged batteries may not be reused and must be disposed of properly 3 1 Safety regulations for battery and charger 12 Note Keep the connection plug of the c...

Page 13: ...sign Control panel Safety cutter Strap brake Control display Sealing head Sliding window with safety switch Operating instructions Tool Lift Covering of battery box Fig 6 Fig 5 Fig 7 Fig 4 13 4 Descri...

Page 14: ...th precision speed control Reset switch function check while switching on and acknowledging of malfunctions EMERGENCY STOP switch stops the strapping system 4 3 Touch display strapping system Fig 8 14...

Page 15: ...Information symbols b Status indicator bar Tensioning Welding c Display Messages Fig 10 Display activated Welding process is finished tool can be removed Application error Temporary system error can...

Page 16: ...atteries will be charged 3 As soon the LED indication light shines green the charging process is finished the batteries are fully charged and the charger switches into preserving mode An overcharging...

Page 17: ...tion light Fig 11 17 Automotive flat fuse 10A 32V Attention The charging time is approx 10 hours The battery pack is only fully charged when the LED indication light on the charger is permanently shin...

Page 18: ...m min Fast strapping Moving out horizontally 66 m min Moving out vertically 78 m min Moving in vertically 76 m min Moving in horizontally 65 m min Strap changing setting up threading in strap Moving...

Page 19: ...mm Strap thickness 713X 0 40 0 80 mm PET 0 50 0 80 mm PP 726X 0 50 1 00 mm PET PP 745X 0 80 1 30 mm PET PP 19 5 2 Sealing head Weight 3 8 4 3 kg incl spiral cable Dimensions length 335 mm incl spiral...

Page 20: ...81 dB A Sound power level on average EN 60745 1 2 2009 713X LWAeq 88 dB A 726X LWAeq 93 dB A 745X LWAeq 92 dB A Measurement inaccuracy K 713X 3 0 dB A 726X 3 0 dB A 745X 3 0 dB A Hand arm vibrations...

Page 21: ...c straps polypropylene and polyester Strapping with steel strap is not possible with this strapping system The strapping system is not designed to strap open and unpacked aliments The set tension forc...

Page 22: ...ng the delivered 36V battery pack 7 2 Charging the battery pack 1 Connect charger to the main voltage 2 Open cover of battery case by pulling at the outer corners as shown below Fig 12 22 7 Commission...

Page 23: ...cable hang freely down 13a 14a Fig 13 Fig 14 23 Fig 16 15a 16a 15b Warning Charge the battery pack only with the ErgoPack 36V charger through the charging socket Attention Replace always defective fl...

Page 24: ...ly the battery pack can be also removed from the strapping system Fig 17 or be comfortably pulled out to the battery trolley optional equipment Fig 19 Fig 18 and be replaced by a previously charged ba...

Page 25: ...e battery pack is only fully charged when the LED indication light on the charger is permanently shining green Note During charging the battery pack always has to be in a horizontal position cover alw...

Page 26: ...ever towards the handle release cylinder screw Torx 7 and remove trap guide rear 16 mm 8 Remove side cover 5 Fit strap guide front 13 mm 1 secure counter sunk screw with screw locking varnish medium t...

Page 27: ...lose the cover of the battery case Make sure that the EMERGENCY STOP switch 25a is not pressed If necessary unlock it by turning Turn the main switch 25d to the right to operating mode 1 and hold it i...

Page 28: ...e soft mode is deactivated when the SOFT display b changes position and is shown outlined Press Soft button a The soft mode is activated when the SOFT display c changes position and is shown in bold T...

Page 29: ...on until the required tension force is displayed The status indicator bar 4 shows the set tension force in relation to the possible maximum value Save Press tension force button 2 or wait for 5 second...

Page 30: ...120 1240 1360 lbf 90 115 145 170 200 225 250 280 305 745X Standard N 1300 1700 2100 2500 2900 3300 3700 4100 4500 lbf 290 380 470 560 650 740 830 920 1000 Soft N 400 550 700 850 1000 1150 1300 1450 16...

Page 31: ...must then be briefly pressed so that the straps are welded and the upper strap is cut off SEMI Semi automatic strapping standard factory setting The tensioning button must be pulled and held until the...

Page 32: ...to outlined All parameters change to the pre set values of this settings level Activate favourite Press favourite button 1 The star 3 changes from outlined to bold All parameters change to the pre set...

Page 33: ...the system is ready for operation Press welding time button 2 Unused displays disappear The filled dots of the current set welding time flash for 5 seconds and appear Press button 1 or 3 until the re...

Page 34: ...Lance will automatically reach the correct position so that the red chain link stops in the middle of the sliding window For this process the sliding window must be closed Once the ChainLance reached...

Page 35: ...ep Fold down the pivot arm with the red circular disk until its final stop Fig 32 Fig 33 31a Place a new strap coil onto the red circular disk that the strap uncoils in the counter clockwise direction...

Page 36: ...shown on the picture Now remove the tapes or adhesive tapes fixing the strap on the coil Fig 34 Fig 35 Attention Remove adhesive tapes from the strap coil completely Adhesive residues remaining on the...

Page 37: ...trap infeed thread the strap through the U bolt and over the white roll to the inside Thereafter fold the cover back down again After pressing Next on the touch display you will finish the 3 Step and...

Page 38: ...side on the metal clamp lock located in the red chain link then slide the strap from the right to the left through the slot in the clamp lock Fig 40 Fig 41 Fig 42 38 To finish the 4 Step the sliding...

Page 39: ...5 Step Press the Positioning ChainLance button until the ChainLance stops automatically and the 6 Step appears Fig 44 Fig 45 39 Warning risk of injury Never put your fingers between the chain links...

Page 40: ...the red chain link and hold it straight up as shown Fig 48 Thereafter press the Retract chain button until the ChainLance stops and the 7 Step appears Fig 46 Fig 47 40 Fig 48 Warning risk of injury N...

Page 41: ...by pushing it inwards with your finger See Fig 49 Push the strap from the back through the head piece of the ChainLance as shown The strap must pass between the two aluminium eccentrics Fig 50 Fig 49...

Page 42: ...will get back to the main menu Place the overlapping strap with a loop through the small slot underneath the left handle as shown Fig 51 Fig 52 42 Attention Make sure that the strap remains continuous...

Page 43: ...one of these buttons to the required pallet width For changing one of the buttons to the required pallet width proceed as follows Press and hold the button to be changed for approx 3 seconds You can t...

Page 44: ...ped with the optional line laser Align the ErgoPack parallel to the pallet so that the laser line runs alongside the pallet edge 2 Step Move out the ChainLance by pushing the joystick in move out dire...

Page 45: ...e pallet is about 10 cm Fig 59 Fig 58 45 Attention Push the joystick until the ChainLance appears on the other side and falls in your direction Release the joystick so that it returns to the neutral p...

Page 46: ...with your left hand as shown directly at the head piece of the ChainLance Fig 60 Fig 61 46 Attention Always keep the strap slightly under tension when moving the ChainLance backwards to avoid that loo...

Page 47: ...t without bending down Only keep the joystick pushed until the strap lifter is fully in its upper position The time how long the strap lifter should remain in its upper position can be set in page 3 o...

Page 48: ...with the whole hand and pull it out of the strapping system At the same time you have to let the end of the strap slide through your other hand If your strapping system is equipped with the optional...

Page 49: ...erneath 8 2 Tensioning and sealing of pallets above 70 cm height 3 Step Hold then both straps as shown with the right hand The end of the strap should lie in your hand and not project beyond it Fig 66...

Page 50: ...so that the sealing head is parallel to the package Pull the rocker lever to open the clamp of the sealing head With your right hand you can now feed the strap from the top to the bottom through the s...

Page 51: ...ress the round welding button Fig 72 to weld both straps and to cut off the upper one 5 2 SEMI Semi automatic tensioning and sealing Pull the tensioning button Fig 71 until the pre set tension force i...

Page 52: ...down there is a beep and the display lights up green The tensioning process is finished once the indicator bar is filled in fully Fig 74 Fig 73 Attention If after pressing the welding button the weldi...

Page 53: ...properly welded without any extra material being squeezed out to the side 2 Bad welding The surface has been unevenly welded the selected welding time is too short 3 Bad welding Surplus material has...

Page 54: ...king bolt Afterwards pull the sealing head forward out of the holder and place it on the package to be strapped Fig 78 Fig 79 Fig 80 3 Step Overlap both straps so that the beginning of the strap lies...

Page 55: ...and the sealing of the strap is different according to the set mode manual semi automatic or automatic mode see point 7 7 Fig 81 Now with your right hand feed the strap through the guiding of the seal...

Page 56: ...ealing head by 90 into horizontal position and put it on top of the pallet Tensioning and sealing proceed exactly as described in the previous steps Fig 85 56 Fig 84 5 Step As soon as the signal has s...

Page 57: ...of danger trapped person To release tension before welding open the rocker lever After welding cut the strap with a suitable tool strap cutter Warning Following hazards can cause serious injuries Chai...

Page 58: ...Lance risk of crushing Do not put your fingers into the area of the tension wheel of the sealing head and into the ChainLance Reversing sledge risk of crushing Especially around the entire surrounding...

Page 59: ...ts should whenever possible take place in areas with an even surface When using the strapping system on inclined surfaces after positioning and before strapping the brakes of the castor wheels on the...

Page 60: ...hainLance with acetone or petroleum if it has become dirty with oil Always wear appropriate protective equipment 60 10 Service and repair Warning During all maintenance and service repair works the st...

Page 61: ...the rest of the strap remained in the strapping system through the head piece of the ChainLance and dispose it 61 2 Step There are 2 options Option 1 Set the pallet width at the display of the strappi...

Page 62: ...strapping system by pressing the OFF button and disconnect the power cable from the battery pack For this purpose the cover of the battery compartment has to be opened by pulling at the wheel covers S...

Page 63: ...63 Now pull out the reversing sledge by about 1 m and fold up the joint See Fig 92 Fig 91 3 Step Pull the ChainLance out of the strapping system as shown and roll it up Fig 92...

Page 64: ...f the removal Fig 93 By pushing the end piece of the ChainLance into the system the end pieces preloaded by a spring see Fig 94 has to be aligned straight see Fig 95 Press the chain links down with yo...

Page 65: ...ve of the ChainLance so that the end of the ChainLance can be inserted into the groove of the ChainLance see Fig 98 in the central part of the strapping system see Fig 96 Fig 96 Fig 97 Fig 98 Also for...

Page 66: ...he power cable from the battery pack 2 Step Set the pallet width at the display of the strapping system to 1m and drive out the ChainLance 1 Step Cut off the strap in front of the white roll and fix i...

Page 67: ...p Push a screwdriver blade width 5 5 mm between the wings of two chain links Fig 102 Fig 103 Fig 104 and slew the chain to the side by turning the screwdriver carefully until the two chain links fully...

Page 68: ...ace the reversing sledge on its top as illustrated and use a screwdriver to unscrew both screws of the length adjusting belt 6 Step The fitting of the reversing sledge is done in the reversed order of...

Page 69: ...hain link the strapping system has to be restarted After each restart the control unit automatically adjusts to the correct zero position in accordance with point 8 4 Note As the new shorter chain len...

Page 70: ...oint 7 2 charging the battery pack Now unlock the ball lock pin by pressing the release button and pull it out of the storage plate Fig 107 70 3 Step A second person presses downwards the rocker of th...

Page 71: ...ep Push the new length adjusting belt into the small groove below the groove for the ChainLance 71 6 Step The further installation is done in the reversed order of the dismantling Fig 109 Fig 110 Atte...

Page 72: ...ring on the plug of the cable of the sealing head by turning it counter clockwise Now remove the plug Fig 112 Fig 113 Fig 114 2 Step Remove the cover display by pulling on the provided handle holes di...

Page 73: ...ocking bolt for unlocking the sealing head and remove the sealing head Fig 116 Fig 115 If your strapping system is equipped with the optional Triplex Tool Lift Remove both screws M5 4mm Allen wrench T...

Page 74: ...es provided at the bottom side the cover is fixed by magnets 74 2 Step Fold down the pivot arm Fig 119 1 Step Cut off the strap in front of the white roll and fix it with an adhesive strip to the coil...

Page 75: ...Step Remove the nut of the ground straps and then pull off all the ground straps Fig 123 Fig 124 4 Step Fold the pivot arm upwards again Fig 122 Attention The plugs are secured with a screw socket wh...

Page 76: ...unit Fig 126 Fig 127 127a Fig 125 7 Step Remove the 4 screws on the side of the control unit Attention For disconnecting the plug of the black red cable you have to pull the flap of the plug Attention...

Page 77: ...he Tool Lift forwards so that the cover display can be disassembled Fig 128 Fig 129 3 Step Remove the cover display by pulling on the provided handle holes diagonally downwards The cover is fixed by m...

Page 78: ...on the side of the control unit and Fig 131 6 Step The installation of the control unit is done in the reversed order of the disassembling Fig 132 remove the control box and thereby pull the cable ca...

Page 79: ...ided at the bottom side the cover is fixed by magnets 2 Step Fold down the pivot arm Fig 133 1 Step Cut off the strap in front of the white roll and fix it with an adhesive strip to the coil Pull out...

Page 80: ...m the right side of the control box joystick unit Fig 137 4 Step Fold the pivot arm upwards again Fig 136 Fig 138 Attention The plugs are secured with a screw socket which has to be unlocked by turnin...

Page 81: ...a Fig 139 139a Fig 140 140a Attention The plug in connection is positioned relative to one another through a plastic nose and groove When having the correct position connect the plug and secure it by...

Page 82: ...e wire brush 6 supplied Check tension wheel for worn teeth If a few teeth are broken replace tension wheel observe direction see arrow 10 10 Cleaning replacing the tension wheel at the sealing head Fi...

Page 83: ...ing varnish medium tight Fig 143 83 Installation is done in the reversed order of the disassembling Grease interior gear teeth of the tension wheel lightly with Kl ber grease GBU Y 131 Microlube Atten...

Page 84: ...take care that you do not loose the compression spring 7 remove knife 1 with flanged bushing 6 and replace knife Installation is done in the reversed order of the disassembling Before installing the...

Page 85: ...accordance with the instructions in point 10 8 step 1 to 3 2 Step Remove the rubber plugs from the USB ports 145a 146a Fig 145 Fig 146 145a 146a Attention Updates on the control units Joystick and Dis...

Page 86: ...the current firmware into the USB port of the control unit display and start the update by confirming with OK Proceed further as described on page 87 4 Step Firmware chain axis After unlocking insert...

Page 87: ...n Search When the USB stick was found click on next on the bottom right of the page Let the system search for the upload by clicking Search When the upload was found click on next on the bottom right...

Page 88: ...ur website www ergopack de under Downloads as a PDF file Please make a note of the type and serial number of your strapping system for the selection of your proper spare parts list Please always state...

Page 89: ...safety helmet When strapping pallets higher than 1 20 m a safety helmet has to be worn The duty wearing a helmet can be avoided if the user was taught about the risk of injury by the plastic chain fal...

Page 90: ...while operating a power tool Distractions can cause you to lose control Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with ea...

Page 91: ...use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may...

Page 92: ...tool that can not be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments...

Page 93: ...acks Use of any other battery packs may create risk of injury and fire c When the battery pack is not in use keep it away from metal objects like paper clips coins keys nails screws or other small met...

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Summary of Contents for 700X

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ErgoPack 700X, Original Operating Instructions

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Summary of Contents for 700X

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