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Equalizer SG11TM, Operation And Maintenance Manual

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Equalizer SG11TM Operation And Maintenance Manual Download Page 3

IM_SGM_07

1

Contents

1. SAFETY ..................................................................................................................... 2

1.1  SAFETY PRECAUTIONS  .................................................................................. 2

2.  COMPLIANCE STATEMENT(S) ................................................................................ 4
3.  FEATURES & COMPONENTS .................................................................................. 4

3.1  SG4TM, SG6TM, SG11TM FEATURES DIAGRAM .......................................... 4
3.2  SG4TM, SG6TM, SG11TM CAPABILITIES AND KIT CONTENTS .................. 5

4.  TECHNICAL PRODUCT DATA ................................................................................. 8

4.1  SG4TM / SG6TM / SG11TM DIMENSIONS ..................................................... 8
4.2  SECURE GRIP FLANGE PULLER SPECIFICATIONS TABLE ......................... 9

5. OPERATION ............................................................................................................ 10

5.1  INITIAL SETUP AND INSPECTION ................................................................ 10
5.2  COLLET SELECTION ...................................................................................... 10
5.3  BOLT HOLE MEASUREMENT ........................................................................ 11
5.4  COLLET REPLACEMENT ............................................................................... 13
5.5  COLLET LEG SUB-ASSEMBLY - INSTALLATION ......................................... 13
5.6  TOOL INSTALLATION AND OPERATION ...................................................... 14

6. STORAGE ................................................................................................................ 21

6.1  RECOMMENDED STORAGE .......................................................................... 21
6.2  LONG-TERM STORAGE - MAINTENANCE PLAN ......................................... 21

7. MAINTENANCE ...................................................................................................... 22

7.1  GENERAL MAINTENANCE ............................................................................. 22
7.2  SG4TM/ SG6TM/ SG11TM DISASSEMBLY AND SERVICING ...................... 22

8.  PARTS LIST ............................................................................................................. 24
9. TROUBLESHOOTING ............................................................................................. 42
ANNEX 1 - SECURE GRIP TOOL RANGE OF APPLICATION ................................... 46

Summary of Contents for SG11TM

Page 1: ...7 Document Revision Date 14 DEC 2021 Document Language English EN Operation and Maintenance Manual Secure Grip Mechanical Flange Spreaders SG4TM SG6TM SG11TM To reduce the risk of injury users must re...

Page 2: ......

Page 3: ...PECIFICATIONS TABLE 9 5 OPERATION 10 5 1 INITIAL SETUP AND INSPECTION 10 5 2 COLLET SELECTION 10 5 3 BOLT HOLE MEASUREMENT 11 5 4 COLLET REPLACEMENT 13 5 5 COLLET LEG SUB ASSEMBLY INSTALLATION 13 5 6...

Page 4: ...s to avoid personal injury as well as damage to the product and or damage to other property Equalizer cannot be responsible for any damage or injury from unsafe use lack of maintenance or incorrect op...

Page 5: ...een engineered and manufactured to be fit for purpose Use only a high quality non flammable solvent for cleaning and degreasing parts during wrench repair procedures To reduce the risk of fire or expl...

Page 6: ...ave been tested and conforms to applicable standards and is compatible to all CE Requirements A copy of an EU Declaration of Incorporation is enclosed with each shipment of this product 3 Features Com...

Page 7: ...gs will produce a spreading force as set out below Torque Wrench Setting Spreading Force 27 N m 20 ft lb 2 2 T 22 kN 34 N m 25 ft lb 2 5 T 25 kN 41 N m 30 ft lb 3 3 T 33 kN Max 47 N m 35 ft lb 3 7 T 3...

Page 8: ...out below Torque Wrench Setting Spreading Force 54 N m 40 ft lb 2 8 T 28 kN 67 N m 50 ft lb 3 5 T 35 kN 81 N m 60 ft lb 4 5 T 45 kN 95 N m 70 ft lb 5 T 50 kN Max 108 N m 80 ft lb 6 T 60 kN Spreading...

Page 9: ...e Wrench Setting Spreading Force 40 N m 30 ft lb 3 7 T 37 kN 60 N m 44 ft lb 5 5 T 55 kN 80 N m 59 ft lb 7 4 T 74 kN 100 N m 74 ft lb 9 2 T 92 kN Max 120 N m 89 ft lb 11 T 110 kN Spreading Distance 0...

Page 10: ...imensions Open Tool Dimensions Table TOOL SG4TM SG6TM SG11TM A 398 mm 15 67 468 mm 18 42 516 mm 20 31 B 190 mm 7 48 245 mm 9 65 250 mm 9 84 C 182 mm 7 2 252 mm 9 92 263 mm 10 35 D 75 mm 2 95 80 mm 3 1...

Page 11: ...ter Gap H mm SG4TM Mechanical 37 0 4 16 75 0 2 95in 0 17 5 23 0 0 69in 0 91in 4 5 9 9lbs SG6TM Mechanical 60 0 6 74 80 0 3 15in 0 24 0 30 0 0 94in 1 18in 7 5 16 5lbs SG11TM Mechanical 110 0 12 36 90 0...

Page 12: ...They can easily spread flange joints with zero access gap which traditional wedge type flange spreaders cannot spread The collets are suited to the sizes of the bolt holes and should be selected prio...

Page 13: ...this example the major figure is 60 mm this is added to the minor figure of 8 mm indicated by where the vernier scale aligns with the main scale giving a total measurement of 68 mm With a bolt hole s...

Page 14: ...size for the flange The Secure Grip collets are consumable items The lifespan of a collet will vary depending on the flange materials with which it is used To increase the lifespan of the collets it i...

Page 15: ...r the flange joint as selected in Section 5 2 Repeat the operation for the opposite Collet Leg Sub assembly Reverse the procedure to re assemble the tool Care should be taken to ensure the slot in the...

Page 16: ...r is tensioned spreading the flange to the maximum load capacity or maximum spreading distance of the tool Before attaching the tool ensure at least two flange bolts remain in place 180 degrees apart...

Page 17: ...o not attempt to turn the grip while it is locked Do not turn the grip more than one turn below the lowest scale reading or above the highest scale reading CAUTION Torque Wrench Care Prior to storing...

Page 18: ...to 30 N m 22 ft lb until it clicks The actuator half of the tool will now have a secure hold in the bolt hole Cantilever Torque Wrench 30 Nm 22 ft lb Actuator Torque Wrench 30 Nm 22 ft lb Rotate the...

Page 19: ...or bolts maintain an equal tension on both tools CAUTION When the torque wrench clicks stop and increase the torque wrench setting by 10 N m 6 5 ft lb Continue to tension both tools evenly until the f...

Page 20: ...g Distance WARNING Do not allow fingers hands or other body parts to come into contact with the flange or tools during operations Never place fingers hands or other body parts into the flange gap Foll...

Page 21: ...t supplied with Collets or Springs Please refer to Sections 5 5 and 5 6 for instruction on how to install and operate the Secure Grip mechanical tool Short Collet Holders and Drive Tube Tool Configura...

Page 22: ...it 625002 01 126mm M27 Collet Holder Kit ITEM DESCRIPTION QTY 01 02 03 04 COLLET HOLDER DRIVE CONE COLLET SPRING RING 02 02 02 04 1 2 3 4 ITEM DESCRIPTION QTY 01 02 03 04 COLLET HOLDER DRIVE CONE COLL...

Page 23: ...in a cool dry place Tools should always be cleaned serviced and lubricated prior to storage Ensure that tools are stored in their designated packing cases 6 2 Long Term Storage Maintenance Plan 1 Rub...

Page 24: ...allocation against subsequent work the completeness of the Equalizer Secure Grip tool kits must be checked and items examined to ensure that they are serviceable At regular intervals and specifically...

Page 25: ...cated as follows Remove the actuator sleeve retaining screw using a 2 5 mm allen key Actuator Union Actuator Sleeve Retaining Screw Actuator Sleeve Pull the actuator sleeve back this will expose the a...

Page 26: ...24 IM_SGM_07 8 Parts List 8 1 Exploded Views SG4TM 10 6 2 3 4 5 9 1 7 8 1 7 10 6 2 3 4 8 5 9...

Page 27: ...611901 01 3 Open Leg Left Hand no pin 1 611301 01 4 Cantilever Pin 3 611701 01 5 Cantilever 1 612101 01 6 M8 Spring Plunger 1 632001 01 7 Actuator Assembly 1 See section 8 5 8 6 8 Collet Head Assembly...

Page 28: ...26 IM_SGM_07 8 3 Exploded Views SG4TM Collet Head Assembly 1 7 9 4 5 3 2 6 1 7 9 2 6 4 3 5...

Page 29: ...art Numbers 1 Collet Holder 2 610401 01 2 Drive Cone 2 610501 01 3 Collet Union 2 610601 01 4 Centering Spring 1 2 610701 01 5 Collet Nut 2 610801 01 6 M6 Plunger 2 612001 01 7 M16 Collet 2 610201 90...

Page 30: ...28 IM_SGM_07 8 5 Exploded Views SG4TM Actuator Assembly 7 6 4 3 8 5 2 1 1 2 5 8 3 7 4 6...

Page 31: ...uator Bolt Assembly 1 612201 01 2 Open Actuator Union 1 612501 01 3 Actuator Sleeve 1 612701 01 4 Closed Actuator Union 1 612901 01 5 Actuator Retaining Ring 1 613101 01 6 M5 x 10 Socket Flat Button S...

Page 32: ...30 IM_SGM_07 8 7 Exploded Views SG6TM 4 5 1 11 6 2 7 3 9 12 13 8 10 9 8 5 12 1 10 4 6 11 2 13 7 3...

Page 33: ...01 01 4 Spirol Retaining Ring 10 621501 01 5 Closed Leg Left Hand no pin 1 621801 01 6 Closed Leg Right Hand with pin weldment 1 621901 01 7 Cantilever 1 622101 01 8 M8 Spring Plunger 1 632001 01 9 Ca...

Page 34: ...32 IM_SGM_07 8 9 Exploded Views SG6TM Collet Head Assembly 1 9 7 4 5 3 6 2 1 9 7 2 6 3 5 4...

Page 35: ...1 Collet Holder 2 620401 01 2 Drive Cone 2 620501 01 3 Collet Union 2 620601 01 4 Centering Spring 1 2 620701 01 5 M14 x 2 Collet Nut 2 620801 01 6 M8 Plunger 2 63200 01 7 M24 Collet 2 620201 90 M27...

Page 36: ...34 IM_SGM_07 8 11 Exploded Views SG6TM Actuator Assembly 8 7 5 3 6 2 1 4 1 2 6 3 7 5 8 4...

Page 37: ...Open Actuator Union 1 622501 01 3 Actuator Sleeve 1 622701 01 4 M3 x 4mm Button Head Socket Screw GD10 9 1 622801 01 5 Closed Actuator Union 1 622901 01 6 Actuator Retaining Ring 1 623101 01 7 M6 x 10...

Page 38: ...36 IM_SGM_07 8 13 Exploded Views SG11TM 8 9 7 11 6 5 3 1 4 10 2 6 6 6 6 8 2 9 7 11 6 5 6 3 1 4 6 10...

Page 39: ...8 3 Open Leg Left Hand no pin 1 631301 01 4 Cantilever 1 632101 01 5 Spirol Retaining Ring 6 631501 01 6 Spirol Retaining Ring 4 631601 01 7 Cantilever Pin 3 631701 01 8 Closed Leg Left Hand no pin 1...

Page 40: ...38 IM_SGM_07 8 15 Exploded Views SG11TM Collet Head Assembly 4 1 8 9 11 10 7 12 13 7 4 1 8 9 11 10 13 12...

Page 41: ...ng Ring 4 631101 01 M36 Spring Ring 4 631201 01 4 M30 Collet 2 630201 90 M33 Collet 2 630301 90 M36 Collet 2 630401 90 7 Collet Holder 2 630101 01 8 Drive Cone 2 630501 01 9 Collet Union 2 630601 01 1...

Page 42: ...40 IM_SGM_07 8 17 Exploded Views SG11TM Actuator Assembly 6 8 7 5 2 1 4 9 3 3 9 4 1 2 5 6 7 8...

Page 43: ...5mm Shaft 1 633101 01 2 M3x4mm Button Head Socket Screw GD10 9 1 622801 01 3 Actuator Bolt Assembly 1 632201 01 4 Open Actuator Union 1 632501 01 5 Actuator Sleeve 1 632701 01 6 Foam Grip 1 632801 01...

Page 44: ...the tools used Corrective Action Add another one or two tools and distribute them equally around the joint 120 apart with 3 tools and 90 apart with 4 tools and try again Fault Hoses are connected but...

Page 45: ...lizer distributor for repair Fault One collet is jammed in a bolt hole Possible Cause A collet which is too small or large has been selected or the collet has been inserted into a damaged or non round...

Page 46: ...leaving the collet head assemblies in the bolt hole 2 On both sides unscrew the collet nut and remove the drive cone and collet cone 3 On the left hand side screw the collet nut back on to the collet...

Page 47: ...IM_SGM_07 45...

Page 48: ...0 M30 1 SG11TM Manual 11 30 33 M33 1 SG11TM Manual 11 32 36 M36 1 SG11TM Manual 11 35 39 M39 1 SG13TE Hydraulic 13 38 42 M42 1 SG13TE Hydraulic 13 41 45 M45 1 SG13TE Hydraulic 13 44 49 M48 1 SG15TE Hy...

Page 49: ...Weldneck See page 56 57 Flat See page 58 Lapped See page 59 ASME Series A weld neck See page 60 61 Series A lapped See page 62 63 Series A socket welded See page 64 Series B weld neck and blind See pa...

Page 50: ...24 M20 3 4 SG4TM M27 1 SG6TM M33 1 1 4 SG11TM M42 1 5 8 SG13TE 26 M20 3 4 SG4TM M27 1 SG6TM M33 1 1 4 SG11TM M45 1 3 4 SG13TE 28 M20 3 4 SG4TM M27 1 SG6TM M36 1 3 8 SG11TM M45 1 3 4 SG13TE 30 M20 3 4...

Page 51: ...0 M33 1 1 4 SG11TM M39 1 1 2 SG13TE M48 1 7 8 SG15TE 12 M33 1 1 4 SG11TM M45 1 3 4 SG13TE M48 1 7 8 SG15TE 14 M36 1 3 8 SG11TM M48 1 7 8 SG15TE M52 2 SG15TE 16 M39 1 1 2 SG13TE M60 SG18TE M60 SG18TE 1...

Page 52: ...1 SG6TM M36 1 3 8 SG11TM 10 M20 3 4 SG4TM M20 3 4 SG4TM M27 1 SG6TM M30 1 1 8 SG11TM M45 1 3 4 SG13TE 12 M20 3 4 SG4TM M24 7 8 SG6TM M30 1 1 8 SG11TM M36 1 3 8 SG11TM M52 2 SG15TE 14 M20 3 4 SG4TM M2...

Page 53: ...11TM M39 1 1 2 SG13TE 6 M20 3 4 SG4TM M24 7 8 SG6TM M27 1 SG6TM M30 1 1 8 SG11TM M36 1 3 8 SG11TM M52 2 SG15TE 8 M24 7 8 SG6TM M27 1 SG6TM M30 1 1 8 SG11TM M36 1 3 8 SG11TM M45 1 3 4 SG13TE M52 2 SG15...

Page 54: ...SG6TM M33 1 1 4 SG11TM M36 1 3 8 SG11TM M39 1 1 2 SG13TE 18 M30 1 1 8 SG11TM M33 1 1 4 SG11TM M36 1 3 8 SG11TM M42 1 5 8 SG13TE 20 M30 1 1 8 SG11TM M33 1 1 4 SG11TM M39 1 1 2 SG13TE M42 1 5 8 SG13TE 2...

Page 55: ...3 1 1 4 SG11TM M39 1 1 2 SG13TE 5 M33 1 1 4 SG11TM M39 1 1 2 SG13TE M45 1 3 4 SG13TE 6 M30 1 1 8 SG11TM M36 1 3 8 SG11TM M52 2 SG15TE 8 M36 1 3 8 SG11TM M42 1 5 8 SG13TE M52 2 SG15TE 10 M36 1 3 8 SG11...

Page 56: ...4 M16 5 8 SG4TM M20 3 4 SG4TM M20 3 4 SG4TM M24 7 8 SG6TM M27 1 SG6TM 5 M16 5 8 SG4TM M24 7 8 SG6TM M24 7 8 SG6TM M27 1 SG6TM M30 1 1 8 SG11TM 6 M20 3 4 SG4TM M24 7 8 SG6TM M24 7 8 SG6TM M30 1 1 8 SG...

Page 57: ...16 5 8 SG4TM M20 3 4 SG4TM 2 M16 5 8 SG4TM M16 5 8 SG4TM M16 5 8 SG4TM M20 3 4 SG4TM M24 7 8 SG6TM 2 1 2 M16 5 8 SG4TM M16 5 8 SG4TM M16 5 8 SG4TM M20 3 4 SG4TM M24 7 8 SG6TM 3 M16 5 8 SG4TM M16 5 8 S...

Page 58: ...0 3 4 SG4TM M30 1 1 8 SG11TM 7 M20 3 4 SG4TM M24 7 8 SG6TM M20 3 4 SG4TM M30 1 1 8 SG11TM 8 M20 3 4 SG4TM M24 7 8 SG6TM M20 3 4 SG4TM M33 1 1 4 SG11TM 10 M24 7 8 SG6TM M27 1 SG6TM M24 7 8 SG6TM M33 1...

Page 59: ...3 4 SG4TM M24 7 8 SG6TM M24 7 8 SG6TM 4 M24 7 8 SG6TM M27 1 SG6TM M27 1 SG6TM 5 M27 1 SG6TM M30 1 1 8 SG11TM M30 1 1 8 SG11TM 6 M30 1 1 8 SG11TM M30 1 1 8 SG11TM M30 1 1 8 SG11TM 7 M30 1 1 8 SG11TM M3...

Page 60: ...5 8 SG4TM 3 M16 5 8 SG4TM M16 5 8 SG4TM 4 M16 5 8 SG4TM M16 5 8 SG4TM 5 M16 5 8 SG4TM M16 5 8 SG4TM 6 M16 5 8 SG4TM M20 3 4 SG4TM 8 M16 5 8 SG4TM M20 3 4 SG4TM 10 M16 5 8 SG4TM M20 3 4 SG4TM 12 M20 3...

Page 61: ...5 8 SG4TM 5 M16 5 8 SG4TM M16 5 8 SG4TM 6 M16 5 8 SG4TM M20 3 4 SG4TM 8 M16 5 8 SG4TM M20 3 4 SG4TM 10 M16 5 8 SG4TM M20 3 4 SG4TM 12 M20 3 4 SG4TM M20 3 4 SG4TM 14 M20 3 4 SG4TM M20 3 4 SG4TM 16 M20...

Page 62: ...G11TM 16 M27 1 SG6TM M33 1 1 4 SG11TM M36 1 3 8 SG11TM M39 1 1 2 SG13TE 18 M30 1 1 8 SG11TM M33 1 1 4 SG11TM M36 1 3 8 SG11TM M42 1 5 8 SG13TE 20 M30 1 1 8 SG11TM M33 1 1 4 SG11TM M39 1 1 2 SG13TE M42...

Page 63: ...1 1 4 SG11TM M39 1 1 2 SG13TE 5 M33 1 1 4 SG11TM M39 1 1 2 SG13TE M45 1 3 4 SG13TE 6 M30 1 1 8 SG11TM M36 1 3 8 SG11TM M52 2 SG15TE 8 M36 1 3 8 SG11TM M42 1 5 8 SG13TE M52 2 SG15TE 10 M36 1 3 8 SG11TM...

Page 64: ...16 5 8 SG4TM M20 3 4 SG4TM M20 3 4 SG4TM M20 3 4 SG4TM 3 M16 5 8 SG4TM M20 3 4 SG4TM M20 3 4 SG4TM M20 3 4 SG4TM 3 1 2 M16 5 8 SG4TM M20 3 4 SG4TM M24 7 8 SG6TM M24 7 8 SG6TM 4 M16 5 8 SG4TM M20 3 4 S...

Page 65: ...M30 1 1 8 SG11TM 2 M24 7 8 SG6TM M24 7 8 SG6TM M27 1 SG6TM 2 1 2 M27 1 SG6TM M27 1 SG6TM M30 1 1 8 SG11TM 3 M24 7 8 SG6TM M30 1 1 8 SG11TM M33 1 1 4 SG11TM 3 1 2 no flange no flange no flange 4 M30 1...

Page 66: ...3 4 M16 5 8 SG4TM M16 5 8 SG4TM M20 3 4 SG4TM 1 M16 5 8 SG4TM M16 5 8 SG4TM M24 7 8 SG6TM 1 1 4 M16 5 8 SG4TM M16 5 8 SG4TM M24 7 8 SG6TM 1 1 2 M20 3 4 SG4TM M20 3 4 SG4TM M27 1 SG6TM 2 M16 5 8 SG4TM...

Page 67: ...4 SG13TE M70 2 3 4 SG18TE 30 M20 3 4 SG4TM M36 1 3 8 SG11TM M39 1 1 2 SG13TE M48 1 7 8 SG15TE M76 3 SG25TE 32 M20 3 4 SG4TM M39 1 1 2 SG13TE M42 1 5 8 SG13TE M52 2 SG15TE M76 3 SG25TE 34 M24 7 8 SG6T...

Page 68: ...16 M20 3 4 SG4TM M27 1 SG6TM M27 1 SG6TM 3 1 8 M20 3 4 SG4TM M24 7 8 SG6TM M30 1 1 8 SG11TM 4 1 16 M24 7 8 SG6TM M30 1 1 8 SG11TM M33 1 1 4 SG11TM 5 1 8 M27 1 SG6TM M33 1 1 4 SG11TM M39 1 1 2 SG13TE...

Page 69: ...6TM 3 1 8 M20 3 4 SG4TM M24 7 8 SG6TM M30 1 1 8 SG11TM 4 1 16 M24 7 8 SG6TM M30 1 1 8 SG11TM M33 1 1 4 SG11TM 5 1 8 M27 1 SG6TM M33 1 1 4 SG11TM M39 1 1 2 SG13TE 7 1 16 M27 1 SG6TM M30 1 1 8 SG11TM M3...

Page 70: ...1 SG6TM 2 1 16 M20 3 4 SG4TM M24 7 8 SG6TM M30 1 1 8 SG11TM 2 9 16 M24 7 8 SG6TM M27 1 SG6TM M33 1 1 4 SG11TM 3 1 16 M27 1 SG6TM M30 1 1 8 SG11TM M36 1 3 8 SG11TM 4 1 16 M30 1 1 8 SG11TM M36 1 3 8 SG...

Page 71: ...pipe size Collet Tool Collet Tool Collet Tool 1 13 16 M20 3 4 SG4TM M24 7 8 SG6TM M27 1 SG6TM 2 1 16 M20 3 4 SG4TM M24 7 8 SG6TM M30 1 1 8 SG11TM 2 9 16 M24 7 8 SG6TM M27 1 SG6TM M33 1 1 4 SG11TM 3 1...

Page 72: ...8 SG6TM M247 8 SG6TM M247 8 SG6TM M271 SG6TM M271 SG6TM 17 M247 8 SG6TM M247 8 SG6TM M247 8 SG6TM M271 SG6TM M271 SG6TM 18 M247 8 SG6TM M247 8 SG6TM M247 8 SG6TM M3011 8 SG11TM M3011 8 SG11TM 19 M247...

Page 73: ...6TM M247 8 SG6TM M3011 8 SG11TM 6 M247 8 SG6TM M247 8 SG6TM M247 8 SG6TM M271 SG6TM M3311 4 SG11TM 7 M247 8 SG6TM M271 SG6TM M271 SG6TM M3011 8 SG11TM M3613 8 SG11TM 8 M247 8 SG6TM M271 SG6TM M271 SG6...

Page 74: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Page 75: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Page 76: ...www equalizerinternational com EQUALIZER INTERNATIONAL LTD S dlo Equalizer House Claymore Drive Aberdeen Skotsko UK AB23 8GD t 44 0 1224 701970 f 44 0 1224 823791...

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