Epson USN 52L Operating Manual Download Page 5

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0-4

Issue 05, 02/00

Krautkramer USN 52R/USN 52L

Index

6. Documentation .................................. 6-1

6.1 Printing instrument settings and

display contents ....................................... 6-2

Preparing the printer ................................... 6-2

6.2 Documentation with the PC program

UltraDOC ................................................... 6-5

7. Servicing and maintenance .............. 7-1

7.1 Cleaning the USN 52R/USN 52L .............. 7-2

7.2 Maintenance of NiCd cells ....................... 7-2

Charging NiCd cells ................................... 7-2

Handling NiCd cells .................................... 7-3

Handling AlMn batteries ............................. 7-3

8. Interfaces, Peripherals 8 .................. 8-1

8.1 Interfaces .................................................. 8-2

Serial interface RS 232 .............................. 8-2

Layout of 7 pin Lemo socket (RS 232) ....... 8-3

Layout of 4 pin Lemo socket (charger
socket, switching output) ........................... 8-4

8.2 Connection of a peripheral ...................... 8-5

8.3 Transferring the display contents ........... 8-6

8.4 Printing Data Logger report .................... 8-6

Data Logger report format .......................... 8-7

8.5 Transferring measurement values ........... 8-9

Transferring measurements values in
the Data Logger to a PC ............................ 8-9

Printing display contents and instrument
settings ..................................................... 8-10

Transfer formats ........................................ 8-10

8.6 USN 52R/USN 52L remote operation ...... 8-12

8.7 Configuring the MEMO function ............ 8-17

Defining data header ................................. 8-17

8.8 Analog outputs ........................................ 8-20

Analog voltage for the echo amplitude
(echo in the monitor gate) ......................... 8-21

Analog voltage for the sound path of
an echo ..................................................... 8-21

TTL switching output ................................. 8-22

0-4

Issue 05, 02/00

Krautkramer USN 52R/USN 52L

Index

6. Documentation .................................. 6-1

6.1 Printing instrument settings and

display contents ....................................... 6-2

Preparing the printer ................................... 6-2

6.2 Documentation with the PC program

UltraDOC ................................................... 6-5

7. Servicing and maintenance .............. 7-1

7.1 Cleaning the USN 52R/USN 52L .............. 7-2

7.2 Maintenance of NiCd cells ....................... 7-2

Charging NiCd cells ................................... 7-2

Handling NiCd cells .................................... 7-3

Handling AlMn batteries ............................. 7-3

8. Interfaces, Peripherals 8 .................. 8-1

8.1 Interfaces .................................................. 8-2

Serial interface RS 232 .............................. 8-2

Layout of 7 pin Lemo socket (RS 232) ....... 8-3

Layout of 4 pin Lemo socket (charger
socket, switching output) ........................... 8-4

8.2 Connection of a peripheral ...................... 8-5

8.3 Transferring the display contents ........... 8-6

8.4 Printing Data Logger report .................... 8-6

Data Logger report format .......................... 8-7

8.5 Transferring measurement values ........... 8-9

Transferring measurements values in
the Data Logger to a PC ............................ 8-9

Printing display contents and instrument
settings ..................................................... 8-10

Transfer formats ........................................ 8-10

8.6 USN 52R/USN 52L remote operation ...... 8-12

8.7 Configuring the MEMO function ............ 8-17

Defining data header ................................. 8-17

8.8 Analog outputs ........................................ 8-20

Analog voltage for the echo amplitude
(echo in the monitor gate) ......................... 8-21

Analog voltage for the sound path of
an echo ..................................................... 8-21

TTL switching output ................................. 8-22

Summary of Contents for USN 52L

Page 1: ...Operating Manual Ident No 28 642 Please unfold the inside page All function groups and tables are illustrated there enabling you to quickly find instrument functions whilst reading this manual You will also find an overview of status symbols ...

Page 2: ...e 1 10 Getting to know the adjustment functions 1 10 Service 1 10 Specifications and basic settings 1 10 Layout of this manual 1 11 2 Standard package and accessories 2 1 2 1 Standard package 2 3 2 2 Required accessories 2 4 2 3 Recommended accessories 2 4 2 4 Recommended outside products 2 5 3 Setting into operation 3 1 3 1 Positioning the USN 52R USN 52L 3 2 3 2 Power supply 3 2 Battery operatio...

Page 3: ...rged display 4 11 4 4 Function keys 4 11 4 5 Keys for special functions 4 12 Only USN 52L 4 12 4 6 Important basic settings 4 13 Set language 4 13 Setting the measurement units 4 13 5 Operation 5 1 5 1 Function overview first operating level 5 2 5 2 Adjustment of the USN 52R USN 52L 5 3 GAIN Gain adjustment 5 3 Selection of basic data 5 4 Setting the receiver 5 6 Setting the pulser 5 8 Gate adjust...

Page 4: ...S 5 37 Storing measured values 5 37 Viewing stored readings 5 38 Clearing the measured values 5 38 5 9 Configuring the USN 52R USN 52L 5 39 5 10Data set names 5 50 5 11Setting the RS232 interface 5 57 5 12Setting the flaw location calculation 5 59 Displaying the measured values 5 61 Automatic calibration 5 62 5 13Setting the measurement methods 5 62 5 14Locking set values 5 64 5 15Function check 5...

Page 5: ...ring measurement values 8 9 Transferring measurements values in the Data Logger to a PC 8 9 Printing display contents and instrument settings 8 10 Transfer formats 8 10 8 6 USN 52R USN 52L remote operation 8 12 8 7 Configuring the MEMO function 8 17 Defining data header 8 17 8 8 Analog outputs 8 20 Analog voltage for the echo amplitude echo in the monitor gate 8 21 Analog voltage for the sound pat...

Page 6: ...dix 10 1 10 1Function directory 10 2 10 2EC Certificate of Conformity 10 7 10 3Service addresses 10 8 11 Changes 11 1 12 Index 12 1 Index 9 Specifications 9 1 10 Appendix 10 1 10 1Function directory 10 2 10 2EC Certificate of Conformity 10 7 10 3Service addresses 10 8 11 Changes 11 1 ...

Page 7: ...0 6 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 8: ...Krautkramer USN 52R USN 52L Issue 05 02 00 1 1 Introduction 1 Introduction 1 ...

Page 9: ... it against uninten tional reconnection Remove the batteries if necessary A safe operation is e g no longer possible if the instrument shows visible damages if the instrument no longer operates perfectly after prolonged storage under adverse conditions e g exceptional temperatures and or especially high air humidity or corrosive environmental conditions after being subjected to heavy stresses duri...

Page 10: ...ion on how to operate the USN 52R USN 52L There are however a number of factors which affect the test results obtained In the following please find a detailed description of the three most important conditions for reliable testing with ultrasonic flaw detection equipment a properly trained operator knowledge of the specialized test requirements and limits of testing selection of the appropriate te...

Page 11: ...l test method taking into account the properties of the material laying down the test limits for recording and evalua tion purposes It is the task of those with overall responsibility for test ing to ensure that the test operator is fully informed about these requirements The best basis for such infor mation is experience with identical test objects It is also essential that the relevant test spec...

Page 12: ...sults Effect of the material of the test object If the test object is not of a single homogeneous mate rial then the sound may propagate at different veloci ties in different parts of the object In this case the test range adjustment should be chosen for the average of the different velocities in the different parts of the ob ject This is done by using a calibration block in which the velocity of ...

Page 13: ...he flaw must be compared with the maximum echo response from an artificial flaw at the same depth provided for comparison purposes Flaw boundary scanning method The smaller the diameter of the sound beam from the probe the more accurately the determined flaw area corresponds to the actual flaw area when scanning the flaw boundaries with the sound beam from a probe If however the sound beam is rela...

Page 14: ...natural flaws appear too small For this reason the effects of sound attenuation on the evaluation results must always be estimated and if necessary taken into account If the test object has a rough surface part of the inci dent sound energy will be scattered at its surface and is lost to the test instrument The larger this initial scat tering the smaller the echoes appear and the more incorrect al...

Page 15: ...75 x 2 65 552 x 256 pixels USN 52L transflective LCD screen 114 mm x 75 mm 4 5 x 3 0 480 x 320 pixels Special features of the two versions lightness in weight 2 7 kg including batteries and small in size an easy to clean keypad Introduction USN 52R USN 52L USN 52R USN 52L 1 3 USN 52R USN 52L USN 52R USN 52L are lightweight compact ultrasonic flaw detectors which is especially well suited for locat...

Page 16: ...ge of 140 USN 52R 100 USN 52L control data sets enabling quick calibration and reproducibil ity of the test alphanumeric entry of data set names and display of a directory of all data sets frequency ranges from 0 25 11 MHz wide band echo representation RF signal full wave positive and negative half wave optimized probe matching by means of 4 adjustable damping values between 50 and 1000 ohms autom...

Page 17: ...hapter 10 you will find a list and a brief description of all functions together with adjustment criteria Service Chapter 10 also contains a list of After Sales Service Centers which can be contacted in case of defects Specifications and basic settings The USN 52 R specifications are contained in Chapter 9 There is a basic setting for each adjustment function this can be seen in the function table...

Page 18: ...or left key J N T mean Only press the left key C O V mean Only press the right key H Note Under Note you will find for example references to other chapters or special recommendations AAttention The Attention symbol warns you about wrong operation when the correctness of the results is endangered Remarks on this manual Introduction Layout of this manual In order to simplify use of this manual the o...

Page 19: ...1 12 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 20: ...Krautkramer USN 52R USN 52L Issue 05 02 00 2 1 Standard package and accessories 2 Standard package and accessories 2 ...

Page 21: ... with the USN 52R USN 52L which have been successfully proven and were tested in connection with the instruments at our company Standard package and accessories This chapter gives information about all parts and options supplied for the USN 52R USN 52L Among others it describes Accessories in the Standard Package Accessories required for operation of the instrument Recommended accessories Outside ...

Page 22: ...ortable ultrasonic flaw detector with transflective LCD screen with probe connector LEMO 00 35 062 USN 52L DGS Portable ultrasonic flaw detector with transflective LCD screen including DGS function 35 063 including Operating manual English or 28 641 Operating manual German 28 642 Standard package Standard package and accessories 2 1 Standard package Product type Description Order no USN 52R Portab...

Page 23: ...e for NiCd batteries 33 763 UNRCH External charging adapter cable connects UN 655 with UN 685 18 840 UNCO Remote copy switch 05 301 TGDL PC Cable for transfer of data 13 647 to the PC LEMO 00 7 pin to DB 25S Incl adaptor DB 25P to DB 9S for AT Standard package and accessories Standard package 2 2 Required accessories Product type Description Order no UN 655 Power supply battery charger unit 34 941...

Page 24: ... USN 50 52 33 827 2 4 Recommended outside products Printer EPSON LX 300 17 995 Printer Seiko DPU 414 17 993 Recommended outside products Standard package and accessories Product type Description Order no GCH1 Adaptor DB 25P gender changer to connect 13 648 the USN 52 PC cable to a printer with serial interface EPSON GCH3 Adapter gender changer to connect the 34 797 USN 52 PC cable to a Seiko print...

Page 25: ...2 6 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 26: ...Krautkramer USN 52R USN 52L Issue 05 02 00 3 1 Setting into operation 3 Setting into operation 3 ...

Page 27: ...ere must be sufficient power in order to guarantee operation The instrument can be operated with batteries or on mains power via a special instrument charger Setting into operation Positioning the USN 52R USN 52L It is imperative that you observe the instructions given in this chapter before setting the instrument into opera tion Here you will be informed about the necessary prepara tions before s...

Page 28: ... first loosen the four screws at the bottom of the instrument see following figure and then remove the battery compartment lid Each battery in the battery pack is secured with a separate holder AAttention When inserting the batteries make sure that the polari ties are correct and that the switch in the battery com partment is set to the type of battery being used Nickel Cadmium NiCd left Alkaline ...

Page 29: ...ries that we recommend There is a danger of explosion if the charger and the batteries are incorrectly used Setting into operation Positioning the USN 52R USN 52L Connection supply battery charger When using the power supply charger unit you are able to simultaneously charge NiCd cells in the USN 52 R and operate the instrument The power supply charger unit requires 4 to 7 hours in order to fully ...

Page 30: ...ol panel After a short time the start display appears with infor mation about the applied software version and about the instrument configuration The settings for all function values and default settings are the same as before switching off Probe connection Setting into operation 3 3 Probe connection The probe connections are on the lower right of the front panel Connect straight beam probes to th...

Page 31: ...be lost To exit the screen saver mode you must press a key or have a positive gate violation The keypress to exit screen saver mode will not change any instrument settings When screen saver mode is exited the screen will return to the display which was present before Setting into operation Screen saver Reset If you are not able to operate the functions after a warm start you must carry out a cold ...

Page 32: ...Krautkramer USN 52R USN 52L Issue 05 02 00 4 1 Basics of operation 4 Basics of operation 4 ...

Page 33: ...et in the function INTENSITY Please refer to page 5 45 USN 52L The LCD screen is set using special keys please refer to page 4 3 4 1 USN 52R and USN 52L The present operating manual applies to both instru ment versions Operating concept operating levels function groups and functions of the two instruments are basically the same The only difference is the type and size of the display screen or its ...

Page 34: ...e LCD screen l switches the display backlight directly on and off u varies the brightness the contrast of the LCD screen USN 52L USN 52R and USN 52L Basics of operation The USN 52L is provided with the following special keys for the LCD screen l switches the display backlight directly on and off u varies the brightness the contrast of the LCD screen ...

Page 35: ... in the measurement line is overlaid on the display Basics of operation Display in the enlarged mode display mode with overlaid measured value Press L for switching over 4 2 Display A scan display The digital display shows the A scan either in the normal mode with measured value overlay the value highlighted in the measurement line is overlaid on the display Basics of operation Display ...

Page 36: ...on to the A scan In the second operating level there are 3 groups compiled into one function table refer to fold out page Press X for switching between the two operating levels Display Basics of operation Functions on the display Selected function groups are shown on the display In the first operating level one selected function group is displayed in addition to the A scan Display Basics of operat...

Page 37: ...MPLITUDE FILE MODE ANGLE and X VALUE Basics of operation Display Status line Symbols appear here which indicate certain settings e g battery charge status please refer to fold out page Indications beneath the A scan Measurement line The current measurement results are displayed here The contents of this line depend on the settings of the functions MEASURE TOF AMPLITUDE FILE MODE ANGLE and X VALUE ...

Page 38: ... function groups in the first operating level are dis played here The selected group is inverted Display Basics of operation Menu line The function groups in the first operating level are dis played here The selected group is inverted Display Basics of operation ...

Page 39: ... operating levels To the right for changing instrument settings and values Basics of operation Keypad Special keys for special instrument functions 4 2 Keypad Function keys Below for function group selection and for switching over between operating levels To the right for changing instrument settings and values Basics of operation Keypad ...

Page 40: ...etting the display For switching the backlight on and off and for setting the contrast brightness Keypad Basics of operation Special keys of the USN 52L for setting the display For switching the backlight on and off and for setting the contrast brightness Keypad Basics of operation ...

Page 41: ...it Accelerated adjustment You are able to accelerate the adjustment of all func tions having a certain adjustment range in order to quickly bridge large differences between the values Press N or O and keep it pressed The accelerated adjustment is completed as soon as the key is re leased Example Adjustment of sound velocity Select the function group BASIC In MTL VEL press N or O in order to change...

Page 42: ...he BASIC function group U Selects measured values or function tables I Selects function group M Changes active setting X Change of operating level Operational concept Basics of operation Selection of measured value for enlarged display Using U in the measurement line select the value which is to be enlarged on the display With U you also can toggle between graticule scaling in scale divisions Div ...

Page 43: ...The USN 52L is provided with two additional special keys on the left hand side of the display They are used for setting the LCD screen Key Function l Backlight Switches the display backlight on and off u Contrast varies the brightness contrast of the LCD screen 4 5 Keys for special functions Important functions and special functions can be se lected via special keys on the right hand side of the o...

Page 44: ...erating level you can determine the measurement units in which you wish to operate the instrument mm or inches Operation Change to the second operating level with X Select the left hand function table with T V Highlight the left function group with C Using N or O in MEAS UNITS set the required units You will return to the first operating level with X or F 4 6 Important basic settings Set language ...

Page 45: ...4 14 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 46: ...Krautkramer USN 52R USN 52L Issue 05 02 00 5 1 Operation 5 Operation 5 ...

Page 47: ... gates S CAL Contains all functions for the calibration of the digital sound path measurement MEM Contains functions for storing your data into the memory TCG You can use these functions to operate the DAC TCG Operation Function overview 5 1 Function overview first operating level In the first operating level you will find all functions required for basic adjustment of the USN 52R USN 52L They are...

Page 48: ...iable via dB STEP in the second operating level refer to Chapter 5 6 6 0 dB 2 0 dB 1 0 dB 0 5 dB 0 1 dB Operation Press D in order to change between the five steps The set step is displayed as a value in the GAIN function Adjustment of the USN 52 R Operation 5 2 Adjustment of the USN 52R USN 52L GAIN Gain adjustment With this function the echoes of the reflectors to be detected are amplified so th...

Page 49: ...is 5000 mm The function name appears in small letters Range Operation Press N or O in order to change between the steps or to continuously select the required value Coarse Fine change over Simultaneously press N and O in RANGE Operation Adjustment of the USN 52R USN 52L Selection of basic data In this function you set the different values which serve as a measurement basis and for the display indi...

Page 50: ... the delay In this function the timing of the sweep start is ad justed Operation Set a value between 20 µs and 999 µs range dependent in steps of 0 008 µs with M Reset delay to 0 000 µs simultaneously press N and O in DELAY H Note In order to take the probe delay into account you must calibrate the probe zero point with ZERO in the function group S CAL Adjustment of the USN 52R USN 52L Operation H...

Page 51: ...Hz high frequency range 0 3 4 MHz low frequency range Operation Select the required setting in FREQ using M Operation Adjustment of the USN 52R USN 52L Setting the receiver All functions for adjustment of the receiver can be found in the function group RCVR With JC go to the function group RCVR FREQ Frequency With this function you can set the operating frequency You can choose between four settin...

Page 52: ...ENSITY display brightness is set to LOW and the range does not exceed 196 mm with 5920 mm NEG HALF negative half wave Only negative half waves are displayed POS HALF positive half wave Only positive half waves are displayed Operation Select the required setting in RECTIF with M Adjustment of the USN 52R USN 52L Operation DAMPING Electrical damping of the probe You can use the function DAMPING to c...

Page 53: ...sing a dual T R probe or the through transmission mode Operation Select the required setting in PULSER using M H Note The corresponding symbol will be displayed in the sta tus line Single Dual Operation Adjustment of the USN 52R USN 52L Setting the pulser In the function group PULS you can change the operat ing mode and the pulse repetition rate of the pulser as well as operate the reject function...

Page 54: ...ault setting LOW Reduced pulse repetition rate 56 to 452 Hz depending on the range setting for testing larger test objects or in case any statistical noise signals occur Operation In REP RATE set the required percentage value with M Adjustment of the USN 52R USN 52L Operation REJECT Suppression of spurious echoes With the REJECT function you are able to suppress unwanted signals e g material noise...

Page 55: ...splay If there are gates or parts of gates outside this area an evaluation will not be made The gates have two tasks They monitor the area of the test object in which a flaw is expected When an echo exceeds or falls below the gate a warning signal can be activated They select the echoes for the digital time of flight or amplitude measurement Operation Adjustment of the USN 52R USN 52L Gate adjustm...

Page 56: ...RT Start of the gate In the function a START you determine the start of Gate a within a range from 0 to 5000 mm continuous a WIDTH Width of the gate In the function a WIDTH you determine the width within a range from 1 to 5000 mm continuous Operation Set the gate position in a START and a WIDTH with the assigned M keys Adjustment of the USN 52R USN 52L Operation Operation The MULTECHO setting of t...

Page 57: ...ATE is displayed in a START If necessary you can make a subsequent change to this value here H Note In order to obtain the correct setting you must have selected the display range according to the test task in the function group BASIC beforehand Operation Adjustment of the USN 52R USN 52L Calibration functions USN 52R USN 52L are accurately calibrated using the functions of the function group S CA...

Page 58: ...r delay wedge with angle beam probes between the element and the coupling surface The initial pulse must be transmitted through this delay block before the sound can enter the test object The ZERO function allows you to take into account the loss of time caused by the delay block in order to achieve the correct measure ment of all sound paths in the test object Operation Set the value for the prob...

Page 59: ...to OFF Acknowledge system safety prompt with F H Note To be able to find everything better you can store a name max 8 alphanumeric characters with every data set If the MEMO function is activated you have addi tional possibilities of data set description free formula tion of texts or filling in of predetermined header fields to improve the documentation Please read the sections Operation Adjustmen...

Page 60: ...e displayed MEMO menu please see chapter 5 10 Clearing the instrument setting An instrument setting which is stored can be over written after you have disabled the write protection You can reallocate the data set Operation Simultaneously press N and O in the RECALL function Acknowledge system safety prompt with F Write protection is disabled The symbol is deleted The data set can now be reallocate...

Page 61: ... 10 You can scroll through all stored data sets using M The correspondingA Scans are displayed If you require to load a displayed data set set the RECALL function to ON using M and acknowledge system safety prompt with F The preview function will then be switched off If you do not wish to load a data set exit the preview function by pressing N and O simultaneously in SET Operation Adjustment of th...

Page 62: ...s the same temperature as your test object The following examples show three main methods of ultrasonic testing Testing with a straight beam probe Vertical testing with a dual T R probe Angle beaming with an angle beam probe transverse waves With all calibrations you must set the pulser and receiver according to the test task and decide whether you are going to use the FLANK or PEAK mode for your ...

Page 63: ...alibrated for the described task Sound velocity unknown no delay block Set MEASURE to MULTECHO Set the gates so that the first echo is evaluated in Gate a and the second echo in Gate b Attention Be careful of node errors when adjusting the threshold Adjust the sound velocity MTL VEL until the displayed reading sound path between the two backwall echoes corresponds to the actual thickness of the te...

Page 64: ...rotection layer as a delay path Unlike the above procedure you have to start by mak ing the following adjustments Set DELAY and ZERO to 0 Preadjust ZERO so that the first interface echo is at the zero point of the scale Adjust RANGE so that with a known sound velocity the first interface echo and at least the first backwall echo appear and with an unknown sound velocity at least two backwall echoe...

Page 65: ...the test material A semicylinder is suitable for this purpose Couple the probe to the plane of section of the semicylinder with the radius R and peak the first echo from the semicircle An echo sequence occurs with the sound paths R 3R 5R etc You apply these echoes for calibration the same as the backwall echoes described above which come from a plane parallel calibration piece with vertical beamin...

Page 66: ... reason why you should always select FLANK in TOF In order to obtain steep increasing flanks which enable a higher measurement accuracy you can use the Re ject function if necessary In this regard refer to the information on the DAMPING function V path error With dual T R probes there is a V shaped sound path from the pulser to the receiver element via the reflec tion from the backwall This V path...

Page 67: ...yed in the measurement line at S Automatic calibration The instrument has an automatic calibration capability via the function AUTO CAL Two calibration echoes must be entered The instrument then carries out a plau sibility check and automatically sets the parameter Set the functionAUTO CAL in the second operation level right function table to ON Return to the first operation level with X and selec...

Page 68: ...ial to be tested in order to give the correct measurement readings H Note For all calibration procedures use a calibration block with a known thickness made of the same material and having the same temperature as your test object Preconditions To start with calibrate the A scan display as described in the preceding section Carry out the following basic settings GATE LOGIC POSITIVE NEGATIVE or MEAS...

Page 69: ...e gate Press B The reference echo is now stored The value is reset by pressing again Operation USN 52R USN 52L calibration Recall of dB difference Set AMPLITUDE to dB THRESHOLD Position the gate onto the required echo The dB difference is now displayed in the measurement line It indicates the dB amount by which the flaw echo falls below or exceeds the reference echo MEASURE MULTECHO for measuremen...

Page 70: ...atural flaws of your test object for recording the DAC you can use this echo amplitude for the evaluation of the reflector without having to make any other corrections The calibration block should be made of the same material as the test object Each artificial flaw is scanned the echo is peaked and then recorded The DAC brings the echo sequence to 80 screen height During this the instrument sets t...

Page 71: ...ated in rela tion to a reference echo H Note With active TCG the symbol T is displayed in the status line In the TCG setting the lowest function DAC ECHO changes to CURVE You can additionally have the progress of the gain increase displayed by a curve at this point if you wish CURVE ON Operation DAC TCG Function group TCG With these functions you can operate all DAC TCG modes Use C to go to the fu...

Page 72: ...EC for recording the next refer ence echo Operation Before starting to record a reference curve you have to carry out a correct instrument calibration first This es pecially applies to the functions RANGE MTL VEL FREQ RECTIF and DAMPING due to the fact that a variation of these functions is no longer possible with an active DAC or TCG DAC TCG Operation The two settings DAC and TCG can only be swit...

Page 73: ...ust be adjusted so that the echo exceeds it Switch on DAC ECHO now All reference echo data sound path amplitude and gain setting are stored in the instrument and the DAC ECHO function shows the number 1 Peak the next reference cho Position the gate onto the echo and readjust the gain if required until the echo exceeds the threshold Switch on the DAC ECHO The data of the second echo are stored DAC ...

Page 74: ...contains a DAC curve The marking DAC TCG also appears when the function is switched off If you require an evaluation in the TCG mode switch the DAC TCG function over to TCG All reference echoes will now be at approx 80 screen height At the same time you can now have a graphic display of the gain increase with the CURVE function All echoes will from now on be evaluated in relation to the reference ...

Page 75: ...e DAC TCG is active the symbol T is additionally displayed in the status line Operation Recording a Distance Amplitude Curve H Note If the DAC TCG is active the symbol T is additionally displayed in the status line Operation Recording a Distance Amplitude Curve ...

Page 76: ...e curve This especially applies to the following functions DAMPING FREQ RECTIF MTL VEL PULSER and REJECT TOF is set to PEAK AMPLITUDE is set to dB THRESHOLD Choose the echo amplitude as dB difference to the curve using the T V keys for an enlarged representation in the A scan Echo evaluation with DAC TCG Operation 5 6 Echo evaluation with DAC TCG To be able to evaluate a flaw indication by means o...

Page 77: ... of intersection of the curve with the assumed flaw indication The enlarged reading in the A scan indicates the amount of dB by which the flaw echo exceeds the curve i e the amount by which the echo indication exceeds the reference echo Operation Echo evaluation with DAC TCG DAC mode Peak the echo of an assumed flaw and shift the gate so that the echo data are evaluated You can read the sound path...

Page 78: ...aw depth The enlarged reading in the A scan dBR indicates the amount in dB by which the flaw echo exceeds or falls below the reference echo The result of an amplitude evaluation is not affected by a gain variation i e the indicated gain difference dBR is always the difference between the flaw echo and the reference echo Echo evaluation with DAC TCG Operation TCG mode AAttention An echo amplitude e...

Page 79: ... probe Observe A scan display and S value until the measured value display is stable Maximize the echo amplitude Read measured value H Note If you are operating with MULTECHO in MEASURE observe Gate b in order to evaluate the correct echo You can store the displayed measurement values in the Data Logger or transfer them into another instrument via the RS232 interface Operation Measuring thickness ...

Page 80: ... allocated the number 1 However you can also select another measurement location All the following mea sured values are consecutively filed until all measure ment locations are full or until you select another FILE or measurement location H Note You can only determine the number of FILES when the Data Logger is empty Storing measured values Data Logger Operation 5 8 Storing measured values Data Lo...

Page 81: ...NUMBER The active status of each FILE number is displayed EMPTY File is empty ACTIVE File contains at least one reading FULL All measurement locations in this FILE are allocated ALL CLEAR You must first enter the number of FILES Operation Storing measured values Data Logger Operation Change to the second operating level and select the function group for the Data Logger Set the required number of F...

Page 82: ...at the top right hand side The measurement line shows LOC the memory slot number of the selected FILE The next measured value will be stored here VAL the value which is stored on the displayed measurement location Operation Press A to store the measured value H Note You should transfer data to a PC in order to save them permanently You can order the software which is re quired for data transfer fr...

Page 83: ...Simultaneously press U and keep the keys pressed for about 3 seconds When VAL EMPTY appears then the measured value is deleted If necessary press A in order to store a new value at this measurement location Operation from the second operating level Select the value to be deleted as described above When in VALUE simultaneously press M and keep the keys pressed for about 3 seconds When VALUE EMPTY a...

Page 84: ...ctive table of the lower operating level appears Press T or V to change between function tables of the second operating level Configuring the USN 52R USN 52L Operation 5 9 Configuring the USN 52R USN 52L In the second operating level you will find all functions which do not have a direct influence on the A scan They are compiled into two function tables Press X to change from the first to the seco...

Page 85: ...off Right function group FILE NUMBER All functions are used for adjustment of LOCATION the Data Logger in order to store and VALUE recall the measured values FILE MODE Operation Configuring the USN 52R USN 52L Left Table Left function group GRATICULE Display graticule on off AMPLITUDE Amplitude reading FREEZE MODE Storage mode INTENSITY Display brightness only USN 52R Right function group FILE NUM...

Page 86: ...RITY mode e g for transfer to the COPY MODE Data Logger Right function group ANGLE All functions are THICKNESS used for calculation X VALUE of the O DIAM flaw position Configuring the USN 52R USN 52L Operation Center Table Left function group A SCAN Hollow or solid echo signal display LANGUAGE Display language DATA SET DIREC Directory of all data sets DATA SET NAME Entry of data set names Right fu...

Page 87: ...OF Display brightness Center function group AMPL EVAL Switching between DAC TGC and DGS MEMO MEMO function on off MEAS UNITS Selection of units Operation Configuring the USN 52R USN 52L Right Table Left function group AUTO CAL Display graticule on off GATE LOGIC Amplitude reading MEASURE Storage mode TOF Display brightness Operation Configuring the USN 52R USN 52L ...

Page 88: ...ESHOLD dB REF active expressed as a dB difference relative to the stored reference echo amplitude Operation Highlight the left function group in the left function table with I With M select the required setting Configuring the USN 52R USN 52L Operation GRATICULE Display graticule In this function you either switch the display graticule on or off In doing this you are able to directly read off the ...

Page 89: ...ess positions HIGH LOW Operation Highlight the left function group in the left function table with I With M select the required setting H Note Please consider a higher power consumption with INTENSITY HIGH which reduces the battery life Operation Configuring the USN 52R USN 52L FREEZE MODE Storage mode In this function you determine which display contents you wish to store FREEZE ALL the complete ...

Page 90: ...u enter your own value for the adjust able step You are able to enter a step range between 6 5 dB und 24 0 dB in steps of 0 5 dB Operation Highlight the center function group in the left function table with I With M set the required step range Configuring the USN 52R USN 52L Operation VELOCITY 1 Preselecting fixed values for VELOCITY 2 sound velocity When calibrating the display range you can sele...

Page 91: ...gates or parts of gates out side the visible part of the display range then a gate evaluation will not be made there Operation Highlight the center function group in the left function table with I With M select the required gate setting Operation Configuring the USN 52R USN 52L GATE LOGIC Setting the gate logic In this function you can activate the gate and select the criteria for triggering the g...

Page 92: ...rement location Set the measurement location at which the next mea sured value is to be stored Operation Highlight the right function group in the left function table with I With M select the number of the required measurement location If you wish to return to LOCATION 1 press N and O simultaneously Configuring the USN 52R USN 52L Operation FILE NUMBER Selecting a file In this function you enter t...

Page 93: ...e the Data Logger when DATA LOG GER is selected in COPY MODE right function table Operation Highlight the right function group in the left function table with I With M alternately enable and disable the Data Logger Operation Configuring the USN 52R USN 52L VALUE Displaying the measured value The measured value at the selected location is dis played EMTPY No reading stored xx x mm The stored readin...

Page 94: ...n group in the center function table with I Select the required measurement unit with M H Note If the measurement units are changed at a later time the values are automatically converted However in order to work with rounded off values you should set the measurement units at the beginning of the test Configuring the USN 52 R Operation LANGUAGE Setting the display language In LANGUAGE you can selec...

Page 95: ...automatically filled in with data e g sound path or amplitude from the currently active A scan When the MEMO function is switched on the menu for the entry of additional data texts or header data ap pears each time a data set is stored This menu is al ways also accessible via the second operating level To use the MEMO function you have to switch the MEMO function on define a header by means of rem...

Page 96: ...hanges the string automatically The highlighted character is immediately inserted at the entry position Finally press the key X to store the entries The data set name is now stored together with the data set number and also appears in the function group MEM in the first operating level The cursor flashes at the entry position of the inverted field of the menu Data set names Operation DATA SET NAME...

Page 97: ...roup You can select one of the displayed data sets in the directory Mark the column with I Press the corresponding M keys The directory function is exited the selected data set is now entered into the left hand function group in the function DATA SET NAME Using the function group MEM in the first operating Operation Data set names You can overwrite characters that have already been entered simply ...

Page 98: ...he previous section Highlight the center function group in the right hand function table with I Press N and O simultaneously for the function MEMO You will see the menu for the entry of additio nal information allocated to the selected data set Data set names Operation level and the function RECALL you are able to load this data set as usual The directory function can be exited at any time by pres...

Page 99: ...g character string in order to select a character The flashing cursor changes the string automatically The highlighted character is immediately inserted at the entry position Finally press the key X to store all entries If a data header was defined for the entry of additional information you will see e g this display The cursor flashes at the entry position Operation Data set names If USN 52R USN ...

Page 100: ...er are always marked by a flashing cursor You can enter all required characters in any chosen order Operation Press the keys N or O next to the corresponding character string in order to select a character The flashing cursor changes the string automatically The highlighted character is immediately inserted at the entry position Press the keys T or V to change the entry position within a field Dat...

Page 101: ...cursor changes the string automatically The highlighted character is immediately inserted at the entry position Finally press the key X to store all entries Operation Data set names Use the keys N or O to select the TAB character The cursor flashes under TAB Press the keys N or O next to the entry strings to select another field The flashing cursor changes the string automatically Fields that are ...

Page 102: ...S 8 DATABITS PARITY Parity check DISABLED EVEN ODD Operation Highlight the center function group in the center function table with I With M select the required setting for BAUD RATE LENGTH and PARITY H Note Also refer to the information about interfaces in Chapter 8 2 Setting the RS232 interface Operation 5 11 Setting the RS232 interface In the center function group of the right table you will fin...

Page 103: ...nally you select in this function the printer for which the printouts are formatted EPSON FX also for EPSON LX 300 SEIKO DPU 411 also for Seiko DPU 414 Operation Simultaneously press N and O in the function COPY MODE The function changes in PRINTER SELECT Select the required printer driver with M Simultaneously press N and O again in order to exit this function Operation Setting the RS232 interfac...

Page 104: ...The gate must be enabled and the MEASURE function set to 0 TO 1st With U go to center function table All the necessary functions are available in the right group P projection distance PR reduced projection distance X distance probe edge beam index point S effective sound path D distance flaw location surface Setting the flaw location calculation Operation 5 12 Setting the flaw location calculation...

Page 105: ...nction you set the distance from the beam index point to the front edge of the probe refer to the diagram on the previous page This is determined me chanically with a ruler The setting of the X value is necessary when the instrument is to determine the reduced projection distance Operation Set the X value with M in the X VALUE function Operation Setting the flaw location calculation ANGLE Angle of...

Page 106: ... path D Depth PR Reduced projection distance this is displayed when X VALUE is not 0 Otherwise this will read P Projection distance With U select the value which is to be indicated in enlarged figures on the display H Note No values for P PR and D are displayed if according to geometrical conditions the sound beam does not hit the inner surface of the workpiece Setting the flaw location calculatio...

Page 107: ...oint to the first or the highest echo above the threshold MULTECHO Measurement between the first two echoes or between the two highest echoes above the threshold Operation Highlight the right function group in the left function table using I With M select the required setting in MEASURE Operation Setting the measurement methods Automatic calibration The functions for automatic calibration are in t...

Page 108: ... 110 screen height You must have selected the same TOF setting for the calibration H Note With the setting Flank the time of flight is derived from the first echo and the amplitude is derived from the highest echo within the gate Operation Use I to highlight the left function group in the right function table Select the required setting Flank or Peak in TOF using M H Note The measurement results a...

Page 109: ... Sales Service Auxiliary devices Calibration standard N30 Probe CLF 4 and cable MPKM 2 for resolution test Batteries and or Power Supply Charger unit H Note 1 vertical scale division Div corresponds to 10 screen height SH Function check Operation 5 14 G Locking set values You are able to lock all set values against any uninten tional or undesired adjustment Operation Press G All functions with the...

Page 110: ... d e l o h w e h t p u s e k a t n a c s A e h T H G I H Y T I S N E T N I r e t h g i r b s e m o c e b y a l p s i D y t i r a e n i l l a t n o z i r o H 3 s g n i t t e s r o f 2 e e S e h t s w o h s k a e p e h t p e e w s r a e n i l a h t i W 2 v i D t a o h c E t s 1 4 v i D t a o h c E d n 2 6 v i D t a o h c E d r 3 8 v i D t a o h c E h t 4 0 1 v i D t a o h c E h t 5 Operation Functio...

Page 111: ... s s g n i t t e s r o F E L G N I S R E S L U P E V I T I S O P C I G O L E T A G 0 4 H S E R H T a m m 0 4 T R A T S a m m 0 5 H T D I W a e h t r e v o t s u j s i o h c e t s 1 t a h t o s N I A G e t a g y l e t a n r e t l a h s a l f s D E L h t o B d n a 0 3 N e v o m e r n e h t F E R B d s s e r P f o e u l a v e g a r e v a e h t l i t n u N I A G e s a e r c n i H S 0 4 s i e s i o n e...

Page 112: ... a e m e s a e r c e d n e h t B d 2 y b N I A G e s a e r c n I B d 2 y b s e u l a v e d u t i l p m A 0 0 1 B d 2 3 6 B d 2 0 5 B d 4 0 4 B d 6 2 3 B d 8 5 2 B d 0 1 0 2 B d 2 1 6 1 B d 4 1 3 1 B d 6 1 0 1 B d 8 1 n e h t e r o m e b t o n t s u m s n o i t a i v e D T H n e e r c s 2 t s a l e h t t a t h g i e h e h t e n i m r e t e D y b d e r i u q e r f i e u l a v d e r u s a e m e l u c...

Page 113: ... s s g n i t t e s r o F E L G N I S R E S L U P E V I T I S O P C I G O L E T A G 0 1 H S E R H T a m m 0 3 T R A T S a m m 0 5 H T D I W a t e k c o s r e s l u P n i 0 3 N 0 2 r e v o t s u j s i o h c e t s 1 t a h t o s N I A G T H n e e r c s H L A U D R E S L U P F E R B d s s e r P s i e s i o n r o o h c e e h t l i t n u N I A G e s a e r c n I T H n e e r c s 0 2 r e v o e u l a v F E R...

Page 114: ...r o h F L A H S O P F I T C E R L L U F F I T C E R h c a e p a l r e v o h c i h w s e v a w f l a h o h c e 7 o t 6 0 o t s p o r d r e g n o l o n p e e w s e h t y l t r a P r e h t o T H n e e r c s F R F I T C E R s i s n o i t a l l i c s o 4 o t 3 g n i v a h o h c e e h T e p a h s e v a w l a n i g i r o s t i n i d e y a l p s i d Operation Function check k c e h C t l u s e R k r a m e...

Page 115: ... e s d n a y a l p s i d o h c e e h T 0 3 N e v o m e R s r a e p p a s i d y a l p s i d o h c E N O L L A C E R d n a y a l p s i d o h c E s r a e p p a y a l p s i d o h c E n o i t i d n o c e h t o t d n o p s e r r o c t s u m s g n i t t e s d e r o t s n e h w r e t f a n o h c t i w S t n e m u r t s n i f f o h c t i w S N O L L A C E R s d n o c e s 0 3 t u o b a r e t e m a r a p a l...

Page 116: ...s e t a g 2 e h t n i d e y a l p s i d e b t s u m m m 2 5 d n a m m e n i l t n e m e r u s a e m Operation Function check k c e h C t l u s e R k r a m e R t n e m e r u s a e m s s e n k c i h T 5 1 2 e e s s g n i t t e s r o F E V I T I S O P C I G O L E T A G 0 4 H S E R H T a m m 0 3 T R A T S a m m 0 0 1 H T D I W a T H n e e r c s 0 4 o t o h c E d n 2 t e S m m 2 5 d n a m m 8 4 n e e w...

Page 117: ...5 72 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 118: ...Krautkramer USN 52R USN 52L Issue 05 02 00 6 1 Documentation 6 Documentation 6 ...

Page 119: ... rate BAUD RATE the word length LENGTH and the parity test PARITY to the suitable values BAUD RATE Transfer rate 300 Baud 600 Baud 1200 Baud 2400 Baud 4800 Baud 9600 Baud LENGTH Word length 7 data bits 8 data bits PARITY Parity test DISABLED EVEN ODD The default settings are given in bold face Documentation Printing instrument settings and display contents 6 1 Printing instrument settings and disp...

Page 120: ...s N and O simultaneously in the function COPY MODE The function PRINTER SELECT appears You can select the following printers EPSON FX also for EPSON LX 300 SEIKO DPU 411 also for Seiko DPU 414 Select the required printer with M Simultaneously press N and O again in order to exit the function PRINTER SELECT You are now in the COPY MODE again By activation of A you can transfer the data to a printer...

Page 121: ...6 4 Issue 05 02 00 Krautkramer USN 52R USN 52L Documentation Printing instrument settings and display contents Documentation Printing instrument settings and display contents ...

Page 122: ...merous dialog languages All data can be further processed with normal word processing or DTP programs Information with regard to the reliable use of this pro gram is contained in a detailed operating manual Documentation with the PC program UltraDOC Documentation 6 2 Documentation with the PC program UltraDOC With the special application program UltraDOC from Krautkrämer you are able to remote con...

Page 123: ...6 6 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 124: ...Krautkramer USN 52R USN 52L Issue 05 02 00 7 1 Servicing and maintenance 7 Servicing and maintenance 7 ...

Page 125: ...o Chapter 2 2 Required Accessories Set the charge switch in the battery compartment of the instrument to NiCd charging Connect the instrument to the Mains Charger unit The batteries are fully charged after 6 to 7 hours AAttention Only use the batteries recommended by us Inexpert handling of batteries and charger can cause danger of explosion Servicing and maintenance Cleaning the USN 52R USN 52L 7...

Page 126: ...rder to avoid charging AlMn cells H Note Used batteries are special waste and must be disposed of in accordance to statutory regulations For the sake of the environment we recommend that you use rechargeable batteries Maintenance of NiCd cells Servicing and maintenance Handling NiCd cells The capacity and life of NiCd cells is dependent on correct handling You should therefore observe the followin...

Page 127: ...7 4 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 128: ...Krautkramer USN 52R USN 52L Issue 05 02 00 8 1 Interfaces Peripherals 8 Interfaces Peripherals 8 ...

Page 129: ... J h t i w P M U D P P S I D y a l p s i d n a c S A e v i t c A R 2 5 N S U s a l l e w s a e v i t c a d n a s n o i t c n u f s g n i t t e s P M U D R E T E M A R A P e t o m e r t s i l n o i t c n u F l a u t c a d n a s e d o c s g n i t t e s P M U D O M E M h t i w s d r o c e r a t a D d n a r e b m u n e m a n s n o i t a m r o f n i l a n o i t i d d a e c i v e d 2 3 2 S R r e t n i r...

Page 130: ...t r a e l C S T C t u p n i L T T 5 e v i e c e R D x R t u p n i L T T 6 d n u o r g 7 t s e u q e r l a n r e t x e t u p t u o Interfaces Interfaces Peripherals Layout of 7 pin Lemo socket RS 232 n i P n o i t p i r c s e D n o i t c e r i D l e v e L 1 d n u o r g 2 V 5 3 t i m s n a r T D x T t u p t u o L T T 4 d n e s o t r a e l C S T C t u p n i L T T 5 e v i e c e R D x R t u p n i L T T...

Page 131: ... 4 m r a l a t u p t u o r o t c e l l o C n e p O m r a l a r o f d n u o r g o t 2 4 1 3 Interfaces Peripherals Interfaces Layout of 4 pin Lemo socket charger socket switching output Layout of 4 pin Lemo socket n i P n o i t p i r c s e D n o i t c e r i D l e v e L 1 d n u o r g 2 e g r a h c t u p n i 3 n o i t c e n n o c s n i a m t u p n i C D V 0 1 9 4 m r a l a t u p t u o r o t c e l l o...

Page 132: ...LENGTH 8 DATABITS PARITY DISABLED If you wish to change the presettings refer to the nec essary operation steps given in chapter 5 Connection of a peripheral Interfaces Peripherals Serial port RS 232 8 2 Connection of a peripheral Peripherals are connected to the instrument via the RS 232 interface The corresponding connection cable is given in Chapter 2 To have correctly operating data communicat...

Page 133: ...is printed in the language which you have selected in the LANGUAGE function contained in the second operating level H Note In order to print a report of the active job whilst the A Scan is active the Data Logger must be enabled and LOC as well as VAL value displayed in the measure ment line In order to print reports of other files you must firstly select the number in the function FILE NUMBER in t...

Page 134: ...sferred to a printer or to a PC The transfer sequence of data to a PC is described in the following section On the next page you will see an example for a Data Logger report with a brief description of the information contained in the individual sections of the report Printing Data Logger report Interfaces Peripherals Operation Set COPY MODE to REPORT If you wish to print the contents of the activ...

Page 135: ... READINGS All measurements are transmitted sequentially according to location num ber Each measurement line has three parts 1 File location number 2 Thickness value stored in the file location Empty locations are not transmitted 3 MM millimeters IN inches Values are transmitted in the unit of measure to which the instrument is set at the time the report is transmitted The instrument uses a parity ...

Page 136: ...ith the serial interface of your PC using the cable with Order No 13 647 from Krautkrämer Acorresponding adapter is supplied for 9 pin serial interfaces Data transfer to a PC is made exactly the same as described on the previous page concerning the transfer of a report to a printer Transferring measurement values Interfaces Peripherals H Note Any measurement value that has been damaged in memory i...

Page 137: ... behind the point XX XX MM Units of measure METRIC 2 before and 2 behind the point XXX X MM Units of measure METRIC 3 before and 1 behind the point Interfaces Peripherals Transferring measurement values Printing display contents and instrument settings Operation Set COPY MODE to DISP PDUMP If necessary optimize the A Scan or Set COPY MODE to PARAMETER DUMP Transfer formats On the following page yo...

Page 138: ...b k n a l b R C F L M M X X X X t a m r o F a t a D k n a l b X X X X k n a l b M M k n a l b k n a l b R C F L Transferring measurement values Interfaces Peripherals blank space bar o N e t y B 1 2 3 4 5 6 7 8 9 0 1 1 1 2 1 3 1 N I X X X X t a m r o F a t a D k n a l b X X X X k n a l b I N k n a l b k n a l b R C F L N I X X X X t a m r o F a t a D k n a l b X X X X k n a l b I N k n a l b k n a...

Page 139: ...and structure ESC CODE BLANK VALUE RETURN You can enter the value directly in the required form In the following you will find a table with remote control codes including the settings and resolutions The default settings are in bold face Interfaces Peripherals USN 52R USN 52L remote operation 8 6 USN 52R USN 52L remote operation You can remote control the instrument from a PC Data transfer is carr...

Page 140: ...N K C I H T 2 R E G G O L A T A D 3 P M U D P P S I D 4 P M U D R E T E M A R A P 5 P M U D O M E M 6 1 O H C E C A D E D 0 F F O N O 1 1 G C T C A D M D 0 F F O G C T 1 C A D 2 C E R 3 1 e v r u C C A D C D 0 F F O N O 1 1 G N I P M A D I D 0 s m h o 0 0 0 1 s m h o 0 5 1 1 s m h o 5 7 2 s m h o 0 5 3 1 USN 52R USN 52L remote operation Interfaces Peripherals n o i t c n u F e d o C g n i t t e S ...

Page 141: ...E 3 9 9 1 E V I T C A 4 9 9 1 L L U F 5 S E L I F L L A 6 1 1 1 1 Q E R F R F 0 z H M 0 1 4 0 z H M 8 2 1 z H M 0 1 3 2 z H M 4 3 0 3 1 E Z E E R F E D O M C P 0 L L A E Z E E R F K A E P E Z E E R F 1 1 N I A G B D B d 0 1 1 0 B d 0 3 5 0 C I G O L E T A G M A 0 F F O E V I T I S O P 1 E V I T A G E N 2 1 E L U C I T A R G R G 0 F F O N O 1 1 R T S N I T E S E R N I 0 F F O N O 1 1 Interfaces Per...

Page 142: ... 0 1 h c t u D 1 1 n a i s s u R 2 1 1 H T G N E L E L s t i b a t a D 7 7 8 s t i b a t a D 8 1 N O I T A C O L T L 0 0 5 2 1 f o r e b m u n e h t n o t n e d n e p e d s e l i f 1 S T I N U S A E M N U 0 M M H C N I 1 1 E R U S A E M M M F F O 0 1 t s 1 O T 0 O H C E T L U M 2 D L E I F O M E M O N N H t l u a f e d 0 s d l e i f 0 2 1 0 2 1 1 D L E I F O M E M C E P S F H g n i r t s d l e i f...

Page 143: ...O C 0 F F O N O 1 1 B R D 0 1 1 0 1 0 D T S 5 0 0 0 1 1 0 2 2 3 0 6 e l b a m m a r g o r p 4 1 0 5 1 E C F 0 F F O N O 1 1 F M H 0 N O F F O 1 1 G O L 0 d e k c o l n U d e k c o L 1 1 H A M 0 F F O N O 1 1 L O Z 0 F F O N O 1 1 Interfaces Peripherals USN 52R USN 52L remote operation n o i t c n u F e d o C g n i t t e S n o i t u l o s e R E R O T S D S 0 F F O N O 1 1 S S E N K C I H T H T m m ...

Page 144: ...EMO code Number of fields ESC HN RETURN in which connection has to be a number between 0 and 10 The number 0 sets the header to the default factory setting It will then consist of 9 fields having the following names AMPL DEPTH S PATH P DIST COMMENT1 COMMENT2 H Note If the command HN is entered together with a valid number the existing header is immediately deleted Length and name ESC HF text RETUR...

Page 145: ...on distance length 9 characters Interfaces Peripherals Memo function DP depth length 8 characters The field length is always determined other values e g 11 are ignored Example for a header definition ESC HN 9 RETURN ESC HF 1 10 OPERATOR RETURN ESC HF 2 7 DATA RETURN ESC HF 3 10 X COORD RETURN ESC HF 4 10 Y COORD RETURN ESC HF 5 9 PK AMPL RETURN ESC HF 6 9 TK S PATH RETURN ESC HF 7 9 PR P DIST RETU...

Page 146: ... MT text RETURN in which connection must be the number of a de fined field text stands for the required text The length of the text must not exceed the field length Shorter texts are automatically left justified longer texts are automatically shortened Memo function Interfaces Peripherals Entering MEMO text ...

Page 147: ... as an accessory for utilizing the analog voltages There is no plug on the user side Use the connections according to your requirements as shown in the table opposite n o i t c n u F O M E L n o i t c e n n o c R 2 5 N S U g o l a n a r o l o c e l b a C N A N U e l b a c e d u t i l p m A 1 n w o r b d n u o r G 2 w o l l e y h t a p d n u o S 3 d e r d n u o r G 4 e g n a r o m r a l A 5 n e e r...

Page 148: ...TART a WIDTH echo is exactly at gate end 2 5 volts no echo in the gate b MEASURE MULTECHO The output voltage corresponds to the ratio of the mea sured wall thickness to the gate width If there is no echo in the gate the output voltage is 2 5 volts Analog voltage for the echo amplitude echo in the monitor gate a Rectified echoes 0 volt no echo in the gate echo amplitude 0 screen HT 2 5 volts echo a...

Page 149: ...d l o h s e r h t e t a g o h c E s t l o v 5 t l o v 0 Interfaces Peripherals Analog outputs The maximum load capability of the switching output is 2 5 mA TTL switching output The switching output serves for external control pur poses if there is a gate alarm According to the follow ing table the following voltages are available at the connections 5 green and 6 ground blue E V I T I S O P C I G O...

Page 150: ...Krautkramer USN 52R USN 52L Issue 05 02 00 9 1 Specifications 9 Specifications 9 ...

Page 151: ...mm 452 Hz 296 mm to 589 mm 226 Hz 590 mm to 1178 mm 113 Hz 1179 mm to 5867 mm LOW 452 Hz 5 mm to 295 mm 226 Hz 296 mm to 589 mm 113 Hz 590 mm to 1178 mm 56 Hz 1179 mm to 5867 mm Test modes Pulse echo andTransmit Receive Dual Pulser Spike excitation pulse Damping 50 ohms 75 ohms 150 ohms and 1000 ohms Specifications Range From 5 to 5000 mm for steellong continuously variable or variable in fixed st...

Page 152: ... mode lock and menu selection Refresh rate 60 Hz REP RATE HIGH 30 Hz REP RATE LOW Measurement resolution Minimum 0 1 mm or 0 5 display width Echo height resolution 1 screen height Noise suppression Adjustable from 0 to 80 screen height absolutely linear Language Either German English French Spanish Italian Portuguese Danish Swedish Norwegian Finnish Dutch and Russian Specifications Display rectifi...

Page 153: ... instrument parameters and A scan presentation and printout of stored A scans Data Logger Sequential storage of 2500 thickness readings with clear review and direct report features configurable up to 99 files measured values for the corresponding files are determined by the file configuration DAC TCG Recording of up to 9 reference echoes dynamic range 40 dB maximum slope 6 dB µs representation as ...

Page 154: ...ath of an echo in the gate Battery mode 6 AlMn or NiCad batteries D size Operation period with fully charged NiCd batteries 5 Ah USN 52R 5 5 hours USN 52L 10 hours Probe connectors BNC or LEMO Weight 2 7 kg including batteries Dimensions 250 mm x 133 mm x 146 mm W x D x H Specifications DGS evaluation option 13 fixed programmed probes one probe user definable sound attenuation correction for refer...

Page 155: ...9 6 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 156: ...Krautkramer USN 52R USN 52L Issue 05 02 00 10 1 Appendix 10 Appendix 10 ...

Page 157: ...he tables of Chapter 8 6 together with information concerning resolution and adjustment accuracy Appendix Function directory 10 1 Function directory In the first column of the following table all function names are listed function group or table in brackets The second column contains a brief description of the corresponding function The adjustment range and the function parameters can be found in ...

Page 158: ...baud rate for data transfer via the RS232 interface COPY MODE center Selection of type and form of printout CURVE TCG Display of DAC curve DAC ECHO TCG Number of reference echoes of the DAC curve storage of one reference echo in the recording mode REC DAC TCG TCG Setting of DAC TCG function DAMPING RCVR Setting of damping resistor Function directory Appendix Function Description a START GATE Selec...

Page 159: ... sets FREEZE MODE left Selection of the mode for storing the display contents FREQ RCVR Selection of operating frequency setting GAIN Gain setting GATE LOGIC left right Selection of the condition under which the gate alarm is activated GRATICULE left Enabling or disabling of graticule in the A Scan INTENSITY left Only USN 52R Sets display brightness Appendix Function directory Function Description...

Page 160: ...er Adjustment of the outside diameter with curved surfaces PARITY center Parity check for data transfer via the RS232 interface PRINTER SELECT center Selects printer driver PULSER PULS Change of operating mode RANGE BASIC Sets range to be displayed RECALL MEM Loading of a data set selected with DATA SET RECTIF RCVR Selection of signal display mode Function directory Appendix Function Description L...

Page 161: ...LOCITY 1 VELOCITY 2 left Setting of both fixed values for the material velocity X VALUE center Distance of the probe s front edge to the beam indes point for calculation of the flaw location ZERO S CAL Adjustment of probe delay for distance measurement Appendix Function directory Function Description REJECT PULS Suppression of unwanted signals REP RATE PULS Change of pulse repetition rate STORE ME...

Page 162: ...Group 2 and EN 50082 2 02 1996 The conformity with the requirements of the EU directive 73 23 EEC amended by 93 68 EEC is proven by the observance of the standard specifications EN 61010 Part 1 03 1994 and EN 61010 1 A2 05 1996 EC Certificate of Conformity Appendix 10 2 EC Certificate of Conformity USN 52R USN 52L conform to the following EU directives 89 336 EEC Electromagnetic compatibility 73 2...

Page 163: ...ntative or directly Krautkrämer GmbH Co oHG Service Center Robert Bosch Straße 3 D 50354 Hürth P O Box 1363 D 50330 Hürth Phone 49 2233 601 111 Telefax 49 2233 601 402 E Mail hotline krautkramer de France Krautkrämer France ZAC Sans Souci 68 chemin des Ormeaux F 69760 Limonest Phone 33 72 17 92 20 Telefax 33 78 47 56 98 Appendix Service addresses 10 3 Service addresses USN 52R USN 52L are made wit...

Page 164: ... Japan Phone 81 3 3461 3971 Telefax 81 3 3770 4879 Service addresses Appendix USA Krautkramer Branson 50 Industrial Park Road P O Box 350 Lewistown PA17044 Phone 1 717 242 0327 Telefax 1 717 242 26 06 UK Buehler Krautkramer Ltd Milburn Hill Road University of Warwick Science Park GB Coventry CV4 7HS Phone 44 24 7669 00 69 Telefax 44 24 7669 30 32 Service addresses Appendix USA Krautkramer Branson ...

Page 165: ...10 10 Issue 05 02 00 Krautkramer USN 52R USN 52L ...

Page 166: ...Krautkramer USN 52R USN 52L Issue 05 02 00 11 1 Changes 11 Changes 11 ...

Page 167: ... 52L This chapter contains descriptions of any recent changes if applicable Otherwise this chapter will remain empty Changes This chapter contains descriptions of any recent changes if applicable Otherwise this chapter will remain empty Changes ...

Page 168: ...Krautkramer USN 52R Issue 05 02 00 12 1 Index 12 Index 12 ...

Page 169: ...er 3 4 Battery operation 3 3 BAUD RATE 5 57 C CAL 5 22 Calibration automatic 5 22 display range 5 17 functions 5 12 sensitivity 5 24 with a dual probe 5 21 with angle beam probes 5 20 with straight beam probe 5 18 Calibration range setting 5 4 Charger socket 8 4 Cleaning 7 2 Configuring 5 39 Connection of peripherals 8 5 Copy key 4 12 COPY MODE 5 58 Index A A Scan 4 4 displaying stored 5 16 previe...

Page 170: ... 5 Directory data sets 5 52 Display 4 4 Display brightness USN 52L 4 3 USN 52R 5 44 Display contents printing 6 2 Display freeze key 4 12 Display graticule 5 43 Display range calibration 5 17 Distance Amplitude Curve 5 25 Documentation 6 5 DTP programs 6 5 E Echo suppressing 5 9 Enlarged display 4 12 Enlarged measurement value 4 12 EPSON 5 58 6 3 Index D DAC echo evaluation 5 31 recording a DAC cu...

Page 171: ...g start 5 11 determining threshold 5 11 determining width 5 11 GATE function group 5 10 GATE LOGIC 5 46 GRATICULE 5 43 H Home key 4 11 I Initial pulse changeover 5 8 INTENSITY 5 44 Interface RS 232 5 57 8 2 L LANGUAGE 5 49 language setting 4 13 5 49 LCD setting USN 52L 4 2 Lemo socket 4 pin 8 4 7 pin 8 3 Index F Features of the USN 52R USN 52L 1 8 FILE MODE 5 48 FILE NUMBER 5 37 5 47 Flaw location...

Page 172: ...ine 4 7 Methods of assessing flaws 1 6 MTL VEL 5 5 N NiCd cells charging 7 2 handling 7 3 maintenance of 7 2 O On Off key 4 11 Operating frequency setting 5 6 Order no 2 3 Overall view function groups 4 5 Functions 5 2 Keypad 4 8 Operational concept 4 10 Special keys 4 12 Special keys USN 52L 4 12 P PARAMETER DUMP 5 58 6 3 PARITY 5 57 Parity check 5 57 Index LENGTH 5 57 Limits of testing 1 5 LOCAT...

Page 173: ...n 8 12 REP RATE 5 9 Repetition rate setting 5 9 RS232 interface setting 5 57 S S CAL 5 22 S CAL function group 5 2 S REF 5 22 Second operating level 5 42 SEIKO 5 58 6 3 Selecting a file 5 47 Sensitivity calibrating 5 24 Serial interface 8 2 Set language 4 13 SET 5 15 Settings storing 5 15 Software 1 3 Sound velocity fixed values preselecting 5 45 setting 5 5 Index Parity test 6 2 Power supply 3 2 ...

Page 174: ...60 Time Corrected Gain 5 25 TOF 5 63 training for operators 1 4 Transfer formats 8 10 of display contents 8 6 Transfer speed setting 5 57 U UltraDOC 6 5 Ultrasonic flaw detectors 1 3 UNIT 4 13 USN 52R USN 52L Differences 4 2 V V path error 5 21 VALUE 5 48 VELOCITY 1 2 5 45 W Wall thickness measurements 1 5 Index Special keys 4 8 USN 52L 4 9 Status line 4 6 Step range setting 5 45 STORE 5 15 Stored...

Page 175: ...12 8 Issue 05 02 00 Krautkramer USN 52R USN 52L X X VALUE 5 60 Z ZERO 5 13 Zoom key 4 12 Index X X VALUE 5 60 Z ZERO 5 13 Zoom key 4 12 Index ...

Page 176: ...Option DGS Operating Manual ...

Page 177: ... 2 Issue 02 03 99 Krautkramer USN 52R USN 52L Option DGS This issue 02 05 99 applies to the following software version R5 TCG DGS R6 TCG DGS L4 TCG DGS L5 TCG DGS All rights reserved for technical changes ...

Page 178: ...ew probe DGS 18 3 2 Preparing the DGS evaluation DGS 20 3 3 Carrying out a DGS evaluation DGS 23 3 4 Switching off the DGS mode DGS 26 3 5 Storing data DGS 27 Codes for remote control DGS 29 Contents Introduction DGS 5 1 1 How to measure with the DGS DGS 6 1 2 Overview of the method of proceeding DGS 8 Overview of the DGS menu DGS 9 2 1 DGS mode DGS 10 Switch from TCG to DGS mode DGS 10 Operating ...

Page 179: ...DGS 4 Issue 02 03 99 Krautkramer USN 52R USN 52L Option DGS ...

Page 180: ...Krautkramer USN 52R USN 52L Option DGS Issue 02 03 99 DGS 5 Introduction 1 Introduction 1 ...

Page 181: ...erence G between disk shaped reflectors of different sizes and an infinitely large backwall Size S of the disk shaped reflector The factor S is always constant for one curve of the set of curves The following illustrates the general DGS diagram This diagram is standardized with regard to the near field length and the element diameter Introduction How to measure with the DGS 1 1 How to measure with...

Page 182: ...re are 13 frequently used probes with their corre sponding data already stored in the instrument you can enter data for 1 more probe You should allocate one data set to each probe How to measure with the DGS Introduction The advantage of this method lies in the fact that you can carry out reproducible evaluations of small discontinuities The reproducibility is especially impor tant if you want to ...

Page 183: ...r of the disk shaped reflector at the same depth With a saturation over 100 and below 10 the DGS curve is always horizontal Introduction Overview of the method of proceeding 1 2 Overview of the method of proceeding Record a reference echo and adjust the required record ing level The reference echo reflector may be disk shaped a side drilled hole or a backwall The equiva lent reflector size is then...

Page 184: ...Krautkramer USN 52R USN 52L Option DGS Issue 02 03 99 DGS 9 Overview of the DGS menu 2 Overview of the DGS menu 2 ...

Page 185: ...nction group is displayed With I select the right function group and set the function EVALUAT MODE to DGS using the M keys Press F to return to the first operating level Overview of the DGS menu DGS mode 2 1 DGS mode Switch from TCG to DGS mode The DGS function is activated in the second operation level Press X to switch to the second operation level With U go to the right function table In the me...

Page 186: ...ecording limit switching on of the DGS mode and the DGS curve display shifting of the gate to select the echo to be evaluated DGS mode Overview of the DGS menu Function group DGS mode In the first operation level you can carry out a DGS measurement This includes adjustment of the reference gain and incremental gain adjustment of the recording limit switching on of the DGS mode and the DGS curve di...

Page 187: ...o m F F O N O N r o O T R A T S A e h t s e n i f e d n o i t c n u f T R A T S A e h T e t a g e h t f o n o i t i s o p l a t n o z i r o h m m 0 0 0 5 o t 0 0 0 0 e l b a i r a v y l s u o u n i t n o c N t f e l e h t o t e t a G t f e l e h t o t e O t h g i r e h t o t e t a G Overview of the DGS menu DGS mode Menu functions n o i t c n u F n o i t p i r c s e D s n o i t p O s e g n a R s y...

Page 188: ...gs for a DGS measurement Switch to the second operation level X Tag the function table DGS T or V DGS mode Overview of the DGS menu Function table DGS mode In the second operation level you can make the default settings for a DGS measurement Switch to the second operation level X Tag the function table DGS T or V DGS mode Overview of the DGS menu ...

Page 189: ...e v l a i r e t a M e n i l y a l e d s m 9 9 9 9 0 0 0 1 s o n e b o r p r o f d e t a c o l l a e r p 3 1 1 N t n e m e r c e d O t n e m e r c n i M A I D X f I t n e m e l e e b o r p f o r e t e m a i D s i t n e m e l e e b o r p e h t r e t e m a i d e h t r e t n e r a l u g n a t c e r e h t s a h t a h t e b o r p d n u o r a f o h t g n e l d l e i f r a e n e m a s 3 1 1 s o n e b o r ...

Page 190: ... o i t c e r r o c e d u t i l p m a e h t r o f e u l a V n a g n i s u e r a u o y f i d e r i u q e r s i s i h T r e p s a e u l a v e b o r p m a e b e l g n a t e e h s a t a d e b o r p B d 0 2 0 2 N t n e m e r c e d O t n e m e r c n i S S O L T r o f s e t a s n e p m o C s s o l r e f s n a r T s n o i t i d n o c g n i l p u o c n i s e c n e r e f f i d k c o l b t s e t d n a e c n e...

Page 191: ...DGS 16 Issue 02 03 99 Krautkramer USN 52R USN 52L Option DGS ...

Page 192: ...Krautkramer USN 52R USN 52L Option DGS Issue 02 03 99 DGS 17 Operating the DGS 3 Operating the DGS 3 ...

Page 193: ...peration level X Tag the function table DGS T or V Tag the left column of this function table J or C Select no 16 in the PROBE function Operating the DGS Storing a new probe For general information on operation please refer to the USN 52 R Operating Manual AAttention You cannot estimate any flaw sizes with the DGS op tion of the USN 52R USN 52L You can only compare the reflecting power of a natura...

Page 194: ...ing a new probe Operating the DGS The cursor flashes at the entry position In the two lower lines you will see letters numbers and characters which you can use for the data set name To enter the required text start by selecting the entry position in each case and then select the character which should be inserted at this position The entry position and character are always marked by a flashing cur...

Page 195: ...measured value display entry of probe parameters entry of all material related influencing factors entry of recording level according to the corresponding standard specifications recording of the reference echo Operating the DGS Preparing the DGS evaluation H Note Before entering the probe parameters please read the probe data sheet Enter the material velocity in the probe delay line function DEL ...

Page 196: ...lease refer to USN 52R USN 52L Operating Manual Chapter 5 AAttention Proper A scan and digital calibration will assure that the MTL VEL and ZERO parameters are set correctly which is necessary for an accurage DGS curve Switch to the second operation level X Tag the function table DGS T or V Tag the left column of the DGS function group using J or C Select the required probe number Ö2 Öp lÖsDSDH Pr...

Page 197: ...2 MHz probes is the echo from the 100mm circular arc of the calibration block 1 Reference echo for 4 MHz MWB probes is the echo from the 25 mm circular arc of the calibration block 2 Enter a value for the transfer loss in the T CORRECTION function AAttention When entering the transfer loss value it is important to note the following This value indicates changes in sensitivity in dB for the evaluat...

Page 198: ...tor type and size Switch to A scan display F Couple the probe and the reference block and peak the reference echo Tag the function group DGS I Adjust the required amplitude height of the reference echo in the GAIN function N or O Set the gate to the reference echo Carrying out a DGS evaluation Operating the DGS Example If the surface of the test object is greatly corroded and the reference echo or...

Page 199: ...mode on in the DGS function N or O H Note The reference echo must have the highest amplitude within the gate as shown in the figure below Operating the DGS Carrying out a DGS evaluation Record the reference echo B The status line shows the reference echo symbol H Note If the reference echo symbol does not appear no refer ence echo was recorded Possible reasons are The reference echo is outside of ...

Page 200: ...ing on the adjustment you have made in the amplitude parameters you make these adjustments by setting the AMPLITUDE function to dB THRESHOLD in the 2nd operation level You should use the dBc setting Switching off the DGS mode Operating the DGS The GAIN function shows the incremental and refer ence gain e g incremental gain reference gain Press B to alternate between reference gain and incremental ...

Page 201: ...S function N or O After switching off the DGS mode the reference echo remains stored You can clear it by pressing M be longing to the GAIN function H Note If the DGS function is switched on while you vary a parameter that affects the stored reference echo or when you use another probe the following message is displayed Clear REF and confirm with HOME This text remains blinking on the display for a...

Page 202: ...ther operation with the instrument the same probe has to be used as for recording the reference echo Operating the DGS Storing data 3 5 Storing data With the function STORE function group MEM you store your acitve instrument setting and the active A Scan including the reference echo AAttention When recalling stored data sets make certain that for further operation with the instrument the same prob...

Page 203: ...DGS 28 Issue 02 03 99 Krautkramer USN 52R USN 52L Option DGS ...

Page 204: ...Krautkramer USN 52R USN 52L Option DGS Issue 02 03 99 DGS 29 Codes for remote control 4 Codes for remote control 4 ...

Page 205: ...ment decrement the corre sponding values n o i t c n u F e d o C r e t e m a r a P e g n a R n o i t u l o s e R T A U L A V E E D O M V E G C T 0 S G D 1 1 E B O R P B P 6 1 1 1 E M A N P N P s r e t t e l 8 L E V L E D V D s m 9 9 9 9 0 0 0 1 1 M A I D X D X m m 5 3 3 1 0 U Q E R F X F X z H M 0 1 5 0 5 2 0 O H C E F E R E R R S D 0 H D S 1 W B 2 1 E Z I S F E R S R E T I N I F N I 0 m m 5 3 5 0...

Page 206: ... 0 2 0 2 5 0 S S O L T S L B d 0 2 0 2 5 0 S G D O D F F O 0 N O 1 1 S R E S E E T I N I F N I 0 m m 5 3 5 0 1 0 Codes for remote control n o i t c n u F e d o C r e t e m a r a P e g n a R n o i t u l o s e R F E R T T A R A m B d 0 0 1 0 1 T S E T T T A S A m B d 0 0 1 0 1 R O C L P M A V A B d 0 2 0 2 5 0 S S O L T S L B d 0 2 0 2 5 0 S G D O D F F O 0 N O 1 1 S R E S E E T I N I F N I 0 1 0 Co...

Page 207: ...DGS 32 Issue 02 03 99 Krautkramer USN 5 USN 52L Option DGS ...

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