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21

Chapter

Chapter

Chapter

Chapter 10.

10.

10.

10. Troubleshoot

Troubleshoot

Troubleshoot

Troubleshoot

10.1

10.1

10.1

10.1 Turn

Turn

Turn

Turn on

on

on

on the

the

the

the machine

machine

machine

machine and

and

and

and carriage

carriage

carriage

carriage reposition

reposition

reposition

reposition normally.

normally.

normally.

normally. Turn

Turn

Turn

Turn on

on

on

on PrintExp

PrintExp

PrintExp

PrintExp and

and

and

and then

then

then

then

show

show

show

show a

a

a

a note

note

note

note of

of

of

of Initialize

Initialize

Initialize

Initialize the

the

the

the printer

printer

printer

printer failed

failed

failed

failed or

or

or

or Machine

Machine

Machine

Machine model

model

model

model incorrect

incorrect

incorrect

incorrect

1) Check USB data cable connection, whether damage or not.;

2) Check whether the USB driver is installed properly;

3) Re-install the PrintExp software.

10.2

10.2

10.2

10.2 Turn

Turn

Turn

Turn on

on

on

on machine,

machine,

machine,

machine, carriage

carriage

carriage

carriage do

do

do

do not

not

not

not reposition

reposition

reposition

reposition

1) Check the figure signal and LINK LED on the Hear board and Main board. If the LINK LED is off then check

the connection of the optical fiber;

2) Check the connection of the X / Y motor driver signal cable.

10.3

10.3

10.3

10.3 Turn

Turn

Turn

Turn on

on

on

on machine,

machine,

machine,

machine, carriage

carriage

carriage

carriage goes

goes

goes

goes to

to

to

to the

the

the

the opposition

opposition

opposition

opposition direction

direction

direction

direction of

of

of

of home

home

home

home

Check the connection of the X / Y motor driver signal cable.

10.4

10.4

10.4

10.4 Position

Position

Position

Position error

error

error

error during

during

during

during printing:

printing:

printing:

printing:

1) Check whether the X motor belt and the gear is loosened or damaged ;

2) Check the X motor;

3) Check whether the encoder is dirty or scratched;

4) Check whether the encoder sensor is dirty or defective ;

5) Keep a distance from strong magnetic field. Prevent using instable input power. Equip a UPS and stabilizer.

10.5

10.5

10.5

10.5 Error

Error

Error

Error and

and

and

and interruption

interruption

interruption

interruption during

during

during

during printing:

printing:

printing:

printing:

1) Check whether optical fiber is connected well;

2) Check whether printhead data cable is connected well;

3) Check whether the signal cable between main board and Servo motor driver is connected well;

4) Check whether the USB data cable is normal; Change to another USB data port;

5) Check whether the grounding is well.

10.6

10.6

10.6

10.6 Color

Color

Color

Color missing

missing

missing

missing during

during

during

during printing

printing

printing

printing

1) Check whether damper is air leaking and causing the ink flown back;

2) Check whether there is fiber or some tiny thing stick on the surface of the printhead;

3) Check the environment temperature is too high.

10.7

10.7

10.7

10.7 Carriage

Carriage

Carriage

Carriage move

move

move

move normal

normal

normal

normal but

but

but

but not

not

not

not printing:

printing:

printing:

printing:

1) Check whether the power supply is normal on the electronic board;

2) Check whether the printhead data cable is connected well;

3) Check whether there is ink in the damper;

4) Check the connection of the optical fiber.

10.8

10.8

10.8

10.8 There

There

There

There is

is

is

is vertical

vertical

vertical

vertical banding

banding

banding

banding during

during

during

during printing

printing

printing

printing

Stop printing and clean the carriage bearing and steel rail. If the problem still exist, please contact the local

engineer.

Summary of Contents for DX5 X 1

Page 1: ... X X X X 1 1 1 1 Printhead Printhead Printhead Printhead Calibration Calibration Calibration Calibration and and and and Maintenance Maintenance Maintenance Maintenance 31 31 31 31st st st st Jan Jan Jan Jan 201 201 201 2013 3 3 3 Version V3 0 ...

Page 2: ...tallation 4 Chapter 3 Characteristic 5 Chapter 4 Board System 6 Chapter 5 Software Installation 7 Chapter 6 Software Interface 9 Chapter 7 Software Calibration 10 Chapter 8 Other Functions and Parameters 14 Chapter 9 Maintenance 15 Chapter 10 Troubleshoot 21 Chapter 11 Output Chart 22 ...

Page 3: ...perating system Microsoft Windows 2000 XP 2 2 2 2 Recommendatory Recommendatory Recommendatory Recommendatory requirement requirement requirement requirement CPU 3 0 GHz or higher Memory 2 Gb or higher Hard disk 200 Gb or higher NTFS format Motherboard USB connection equipped Network card Operating system Microsoft Windows 2000 XP NOTICE NOTICE NOTICE NOTICE Suggest user format your hard disk into...

Page 4: ...er The grounded voltage shouldn t be more than 0 3V and the grounded resistance should be less than 3Ω 8 Connect the USB cable between printer and computer Check if the wires and data cables areplugged in properly 9 Install the output and the rip software 10 Move the carriage to middle of printing platform turn on the printer let the carriage move to home position and keep your hand on the emergen...

Page 5: ...ingle or different image continuously Automatically flash jetting Automatically clean printheads by flash jetting during printing Home flash jet Prevent nozzles from clogging while not in printing state Color bar Prevent nozzles from clogging and observe nozzles status Able to set the width of color bar and the instance from image Able to align printheads step difference and bi direction differenc...

Page 6: ...board Mainboard Mainboard Mainboard Encoder sensor Magnetic sensor Processing Indication Optical Fiber plug Printhead cable plug 1 Power flat cable plug X Driver DB plug Power cable Plug Y Driver DB plug Pump plug Power supply plug USB data port Processing Indication Optical Fiber plug Status LED Power LED Status LED Power LED Printhead cable plug 2 Control panel plug ...

Page 7: ...RROR LED is off only on when there is problem Chapter Chapter Chapter Chapter 5 5 5 5 Software Software Software Software Installation Installation Installation Installation This software consist of printer driver printing adjustment and picture printing functions Please follow the following steps to install the software 1 Turn on the computer till the system is ready copy UDT_PrintExp UDT_PrintEx...

Page 8: ...uter and turn on the machine Look for PrintDrv_new PrintDrv_new PrintDrv_new PrintDrv_new file file file file in the folder of UDT_PrintExp UDT_PrintExp UDT_PrintExp UDT_PrintExp It shows as above after finished installing the control software ...

Page 9: ...us Flash Flash Flash Flash jetting jetting jetting jetting function function function function status status status status Carriage Carriage Carriage Carriage position position position position Preview Preview Preview Preview Image information Condition bar Tools bar Directory of printing jobs Jobs to print Printing job list Configuration Configuration Configuration Configuration definition defin...

Page 10: ...of printheads This This This This step step step step is is is is not not not not aligned aligned aligned aligned well well well well which which which which will will will will affect affect affect affect the the the the following following following following adjustment adjustment adjustment adjustment Align the physical vertical position of printhead The first pass line is the reference observe...

Page 11: ...the the the second second second second pass pass pass pass is is is is perfectly perfectly perfectly perfectly aligned aligned aligned aligned with with with with the the the the first first first first pass pass pass pass 3 Color offset Color offset is to align all color in order to print good quality images Tip Based on the 0 position the color lines should totally matched with the Black line i...

Page 12: ...bration Calibration Calibration Calibration Bi Dir Bi Dir Bi Dir Bi Dir Offset Offset Offset Offset Repeat the test until the 0 is facing each other perfectly 5 Step offset The Step offset locates on Option Option Option Option Calibration Calibration Calibration Calibration Step Step Step Step Offset Offset Offset Offset To adjust the step offset firstly adjust the Base Base Base Base Step Step S...

Page 13: ...t best best step step step step value value value value Then Then Then Then test test test test print print print print to to to to see see see see whether whether whether whether there there there there is is is is banding banding banding banding on on on on the the the the image image image image If If If If so so so so use use use use the the the the Eclosion Eclosion Eclosion Eclosion Feather ...

Page 14: ...e Normally the voltage function is not being used The range of adjusting voltage is 42V to 1 3V 2 2 2 2 Other Other Other Other function function function function Click Option on the main interface of the software it shows the following window Details of the print option 1 1 1 1 Flash Flash Flash Flash Jetting Jetting Jetting Jetting frequency frequency frequency frequency Set the flash jetting f...

Page 15: ...on Feather function function function function To blur the pass line feather pass edge 1 Option Enable Disable the feather function 2 Type of Eclosion 3 Value of Eclosion 4 4 4 4 Color Color Color Color Bar Bar Bar Bar 1 Distance mm Setup for distance between the color bar and the picture 2 Width mm Setup for the width of the whole color bars 3 Setup for the position of color bar in the right left...

Page 16: ...o connect the damper put the other side of the extend tube into the appointed Flush Choose Depth clean mode to clean the damper and the printhead at the same time 3 times 3 Take out the extend tube from the Flush and keep it out in the air Choose Depth clean mode to suck out the Flush inside the damper and the printhead After that connect the damper to the ink incoming tube and fill ink again 4 Te...

Page 17: ...inted Flush Choose Depth clean mode to clean the damper and the printhead at the same time 2 times 3 Take out the extend tube from the Flush and keep it out in the air Choose Depth clean mode to empty the Flush inside the damper and the printhead Use the tube cover to seal the ink incoming tube keep the cartridge back to Home position and make sure the capping pad is perfectly capping the printhea...

Page 18: ...d tube from the Flush and keep it out in the air Choose Depth clean mode to empty the Flush inside the damper and the printhead 5 Take out the four tubes K C M Y from the cartridge Use the extend tube to connect them to flush ...

Page 19: ...se Ink Fill mode at control panel use ink pump to flush ink tube until it is clear Then take out the tube from the Flush choose Ink Fill mode empty the Flush inside the ink tube Clean K C M Y tube one by one After cleaning use cap and fresh warp to seal the ink tubes ...

Page 20: ...ke out four cartridges use fresh wrap to seal the ink supply hole and keep the cartridges in the proper place 7 Keep the carriage back to Home position and make sure the cap is perfectly sealing the printhead ...

Page 21: ...ng during during during printing printing printing printing 1 Check whether the X motor belt and the gear is loosened or damaged 2 Check the X motor 3 Check whether the encoder is dirty or scratched 4 Check whether the encoder sensor is dirty or defective 5 Keep a distance from strong magnetic field Prevent using instable input power Equip a UPS and stabilizer 10 5 10 5 10 5 10 5 Error Error Error...

Page 22: ... the high speed level There is tolerance in different computers Output Output Output Output Chart Chart Chart Chart Printhead Epson DX5 Number of printhead 1 Output Print Mode Fast mode output m2 h 1 6m 1 8m 2 1m 2 5m Draft 4Pass 15 16 17 19 Standard 6Pass 10 11 12 14 Quality 8Pass 8 9 10 12 High Quality 8Pass 8 9 10 12 Back lit 12Pass 4 5 6 8 ...

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