37
REV. 09/2016
DRIVE SYSTEM
5
5.2.1 Removal and Installation
Removal
The brake is installed on the drive motor. See
Figure 30204
-
-
Switch off the truck power connections and
pull out the brake connectors;
Remove the drive cover;(see Section 4.2)
-
-
-
Remove the three mounting screws (1) with
wrench. Remove the electromagnetic coil (2)
and dust cover (3);
Remove the brake pads (4) and friction plates
(5) by order;
Remove the circlip (6) on the shaft with circlip
pliers and remove the brake gear (7).
Installation
-
Install according to the reverse order of rem-
oval.
When installing the brake gear (7), make sure
the flat key is installed on the shaft of drive
motor (8).
CAUTION
Adjustment
The electromagnetic brake used in this series of
truck is an air gap adjustment-free brake. After
the normal installation is completed, the air gap
between electromagnetic coils and pressure
plate should be standard gap distance.
As shown in the following table:
Air gap
Standard value
Maximum value
s
0.2 mm
0.4 mm
When the air gap s exceeds 0.4mm, replace the
brake pads (2, Figure 30203)
5.2.2 Faults and Causes
1
Fault
After the coil is energized, the
pressure plate does not absorb
Cause
a. Mechanical part failure;
b. Foreign body blocking;
c. Coil failure;
d. Coil supply voltage less than
24V
CAUTION
Summary of Contents for EPT20-15ET
Page 1: ...Service Manual Electric Pallet Truck EPT20 15ETL EPT20 15ET ...
Page 2: ...Service Manual Electric Pallet Truck EPT20 15ETL EPT20 15ET ...
Page 10: ...REV 09 2016 TABLE OF CONTENTS ...
Page 12: ...1 1 1 INFORMATION SPECIFICATIONS ...
Page 13: ...2 NOTE ...
Page 19: ...REV 09 2016 INFORMATION SPECIFICATIONS 1 8 ...
Page 20: ...9 2 2 MAINTENANCE ...
Page 21: ...10 NOTE ...
Page 29: ...18 REV 09 2016 MAINTENANCE 2 ...
Page 30: ...19 3 3 STRUCTURE FUNCTIONS ...
Page 31: ...20 NOTE ...
Page 37: ...26 REV 09 2016 STRUCTURE FUNCTIONS 3 ...
Page 38: ...27 4 4 CHASSIS SYSTEM ...
Page 39: ...28 NOTE ...
Page 44: ...33 5 5 DRIVE SYSTEM ...
Page 45: ...34 NOTE ...
Page 55: ...44 REV 09 2016 DRIVE SYSTEM 5 ...
Page 56: ...45 6 6 OPERATING SYSTEM ...
Page 57: ...46 NOTE ...
Page 64: ...53 7 7 HYDRAULIC SYSTEM ...
Page 65: ...54 NOTE ...
Page 67: ...56 REV 09 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Page 81: ...70 REV 09 2016 HYDRAULIC SYSTEM 7 ...
Page 82: ...71 8 8 ELECTRICAL SYSTEM ...
Page 83: ...72 NOTE ...
Page 107: ...REV 09 2016 ELECTRICAL SYSYTEM 8 96 ...
Page 108: ...97 9 9 TROUBLESHOOTING ...
Page 109: ...98 NOTE ...
Page 114: ...103 APPENDIX ...
Page 115: ...104 NOTE ...
Page 116: ...105 B B SERVICE MANUAL BATTERY ...
Page 117: ...106 NOTE ...
Page 126: ...115 C C SCHEDULE ...
Page 127: ...116 NOTE ...