112
REV. 09/2016
SERVICE MANUAL - BATTERY
B
Battery Fault Analysis
Fault
Negative Phenomena
Cause
Handling Methods
Battery Short
Circuit
1. Low static voltage below 2V
2. Electrolyte density is too low
3. High temperature during
charging
4. Truck is with short working
time
1. Electrode plate deformed and
short circuit
2. Spacer missing or broken
during assembly
3. Positive electrode active
substances shedding, short
circuit at bottom
Battery needs to be replaced
Broken
circuits
1. Abnormal and unstable
voltage upon external
connection with load
2. Current fails to input when
charging
1. Poor welding during assembly
of electrode pole or electrode
plate
2. External short circuit
3. Large current discharge
4. Poor wiring connection or
disconnected
5. Electrode plate corrosion
1. Battery needs to be repaired
2. Battery needs to be
replaced if necessary
Battery
Reverse
Electrodes
1. Negative voltage values
2. Electrolyte density is lower
than 1.20g/cm3 after
charging
3. Positive and negative
electrode lugs, colors of
electrode plates are
reversed
Wrong connections of positive
and negative electrodes during
charging
1. Reverse charging is
allowable
2. Battery needs to be
replaced in severe situations
Battery Leaks 1. Filling hole leaks
2. Leaks at sealing seams of
tank and
fi
lling cap
3. Drainage
4. Marks of bumps on external
surface of tank
1. Tank,
fi
lling cap with poor
heat sealing
2. Electrode lug rubber ring
problems
3. Sealing compound cracked
4 External impact due to
negligence during use
1. Repair
2. Battery needs to be
replaced if necessary
Summary of Contents for EPT20-15ET
Page 1: ...Service Manual Electric Pallet Truck EPT20 15ETL EPT20 15ET ...
Page 2: ...Service Manual Electric Pallet Truck EPT20 15ETL EPT20 15ET ...
Page 10: ...REV 09 2016 TABLE OF CONTENTS ...
Page 12: ...1 1 1 INFORMATION SPECIFICATIONS ...
Page 13: ...2 NOTE ...
Page 19: ...REV 09 2016 INFORMATION SPECIFICATIONS 1 8 ...
Page 20: ...9 2 2 MAINTENANCE ...
Page 21: ...10 NOTE ...
Page 29: ...18 REV 09 2016 MAINTENANCE 2 ...
Page 30: ...19 3 3 STRUCTURE FUNCTIONS ...
Page 31: ...20 NOTE ...
Page 37: ...26 REV 09 2016 STRUCTURE FUNCTIONS 3 ...
Page 38: ...27 4 4 CHASSIS SYSTEM ...
Page 39: ...28 NOTE ...
Page 44: ...33 5 5 DRIVE SYSTEM ...
Page 45: ...34 NOTE ...
Page 55: ...44 REV 09 2016 DRIVE SYSTEM 5 ...
Page 56: ...45 6 6 OPERATING SYSTEM ...
Page 57: ...46 NOTE ...
Page 64: ...53 7 7 HYDRAULIC SYSTEM ...
Page 65: ...54 NOTE ...
Page 67: ...56 REV 09 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Page 81: ...70 REV 09 2016 HYDRAULIC SYSTEM 7 ...
Page 82: ...71 8 8 ELECTRICAL SYSTEM ...
Page 83: ...72 NOTE ...
Page 107: ...REV 09 2016 ELECTRICAL SYSYTEM 8 96 ...
Page 108: ...97 9 9 TROUBLESHOOTING ...
Page 109: ...98 NOTE ...
Page 114: ...103 APPENDIX ...
Page 115: ...104 NOTE ...
Page 116: ...105 B B SERVICE MANUAL BATTERY ...
Page 117: ...106 NOTE ...
Page 126: ...115 C C SCHEDULE ...
Page 127: ...116 NOTE ...