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E90-803-001-005-01 – Rev 4 

 

- 9 -

Pressure 

gauge port 

Oil pressure 
adjuster 

Air damper locking screw 

Air adjuster 

 
Normal operating mode 

 

Check the oil pressure on the gauge and adjust if necessary for the required burner output.  
 

From a suitable test point on the boiler, or in the flue, a smoke reading should be taken to ensure clean smoke-

free combustion. 

 
With the aid of a flue gas analyser, and by making adjustments to the air adjuster, the combustion can be set for 

maximum efficiency (see diagram). 

 

The air control rotates and is locked 

in place by the air damper locking 

screw. 

 
A CO

2

 level of around 11.0% - 12.0% 

should be achievable. 

 
If at any point during normal 

operating mode the photocell loses 

sight of the flame the control box 

will attempt to re-establish the 

flame. The oil valve will close and 

the ignition transformer will be 

powered. A pre-purge will be carried 
out before the valve is re-opened 

and the fuel is released. If successful 

the burner will continue in operating 

mode; if not the control box will go 
into lockout mode. 

 

After commissioning a safety check 
must be carried out to ensure the 

correct operation of the flame 

detection. 

 
During normal operation the 

photocell is to be removed and 

either covered with a clean rag to 
prevent any light from being sensed, 

or for the cell to be unplugged. As 

soon as this happens the burner will 
attempt to re-establish the flame  

 

IMPORTANT: The photocell side 

opening must be pointing at the 
flame for reliable operation.

Photocell 

Summary of Contents for X500-2

Page 1: ...E90 803 001 005 01 Rev 4 1 INSTRUCTION MANUAL FOR OIL BURNER MODELS X500 2 Low voltage 12v dc Brushed motor...

Page 2: ...d 10 Oil pump 12 Oil supply line tables 14 Nozzle table 15 Fault finding table 16 Commissioning report sheet 18 Burner service record 19 Notes 20 Important note The contents of the manual must be read...

Page 3: ...in Kg hr 2 88 Max Kg hr 5 9 Fuel Kerosene Max viscosity 5 5 cst 20o C Gas oil Electrical supply Input 12 volt dc Motor 12 volt dc brushed Ignition unit 24 volt dc Start current 21 amps Run current 11...

Page 4: ...E90 803 001 005 01 Rev 4 4 A 89 B 80 C 231 D 50 E 161 F 212 G 183 H 340 J 89 K 125 150 L 10 Technical specifications Dimensions mm J K L G H A B F D E C...

Page 5: ...E90 803 001 005 01 Rev 4 5 B A C E Model A B C E X500 2 3 5 2 0 6 4 5 Technical specifications Head and electrode settings...

Page 6: ...uster 6 Lockout reset button 7 Control box 8 Photocell hidden 9 Ignition unit 11 Motor 19 24v 12v converter 14 H T leads hidden 15 Ignition electrodes 16 Electrode holder 17 Nozzle 18 Nozzle assembly...

Page 7: ...er must be carried out in accordance with all current applicable IEE Wiring Regulations All connections should be made according to the wiring diagram shown on the supplementary page The burner is fit...

Page 8: ...oil pressure can be set as the pressure will register before the solenoid valve is opened see diagram If necessary the oil supply can be de aerated from the pump through the pressure gauge manifold Du...

Page 9: ...nt during normal operating mode the photocell loses sight of the flame the control box will attempt to re establish the flame The oil valve will close and the ignition transformer will be powered A pr...

Page 10: ...d and checked for correct operation or signs of damage A check must be carried out on all safety devices i e photocell solenoid valves etc The nozzle should be replaced every 12 months or sooner if wo...

Page 11: ...s must be carried out If necessary the position of the brakeplate nozzle assembly can be altered within the blast tube by means of the brakeplate position adjusting screw Once the burner has been comm...

Page 12: ...pipe operation the horseshoe shaped copper washer will be mounted under the screw head and in case of two pipe operation the horseshoe shaped copper washer will be removed 1 2 3 4 5 6 Fuel pump type D...

Page 13: ...regulator P1 The pressure regulator P1 distributes the oil quantity supplied by the gear set between the nozzle port E and the return side of the pump R The oil quantity supplied is determined by the...

Page 14: ...100 3 0 49 100 100 25 60 100 2 5 41 100 100 20 50 100 2 0 33 80 100 16 40 83 1 5 25 60 100 12 30 62 1 0 16 40 83 8 20 41 0 5 8 20 41 4 10 20 Nozzle capacity 5 0 kg h 10 0 kg h H 6 8 10 m mm mm mm 0 0...

Page 15: ...E90 803 001 005 01 Rev 4 15 Nozzle table...

Page 16: ...to lockout No fuel to burner No fuel to the nozzle No voltage to solenoid coil Voltage to coil but not energizing Coil energized but no oil at pump outlet Oil at pump outlet but none through the nozzl...

Page 17: ...photocell to good ambient or torch light If the problem disappears then the problem is with the flame picture If the problem does not disappear then the photocell must be at fault As above Reset combu...

Page 18: ...E90 803 001 005 01 Rev 4 18 Please note This report sheet must be completed by the Commissioning Engineer and the book is to be left with the appliance...

Page 19: ...E90 803 001 005 01 Rev 4 19 Burner Service record The details below are to be completed by the Service Engineer for each service carried out Date Details of service Signature...

Page 20: ...90 803 001 005 01 Rev 4 20 Notes EOGB Energy Products Ltd 5 Howard Road Eaton Socon St Neots Cambs PE19 8ET Telephone 01480 477066 Facsimile 01480 477022 Website www eogb co uk E mail sales eogb co uk...

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