manualshive.com logo in svg

EOGB Sapphire 6-32 kW, Service Manual, Page: 25 / 32

Share
Download
EOGB Sapphire 6-32 kW Service Manual Download Page 25

23

Revision 2  

21/12/2021

SP - MAN - SERVICE - 01

Fig. 61

Top Tray Exploded View

Labelled Number

Part Number

Description

1

H01-42002116-002

Wiring centre – 10-way junction box

2

SS-WIRE-007-01

USB 5v Power Supply

3

SS-WIRE-009-01

Spacer for USB 5v Socket

4

SS-CASE-028-01

Pump Mounting Bracket - SS

5

D01-071N4106

BFPM61 Oil Pump

D01-071N1006

BFPM61 Solenoid coil

D01-071N4214

BFPM61 Motor lead

D01-071N4215

BFPM61 Transducer lead

SS-LOOM-010-01

BFPM61 Pump solenoid lead

6

SS-BURN-038-01

Flexible pipe

7

SS-LOOM-007-01

PCB to Fan Socket

SS-LOOM-004-01

Fan Loom

8

SS-CASE-013-01

Bulking plug spacer

9

SS-LOOM-006-01

PCB to Burner Socket

SS-LOOM-005-01

Burner Loom

10

SS-PCB-002-01

LCD Display 

SS-WIRE-006-01

Coiled USB Angled to Angled lead

11

SS-CASE-014-01

LCD Screen Spacer

12

SS-CASE-012-01

On/Off Switch

13

SS-HEX-015-01

13mm Spring clip for Fire Valve Sensor

14

SS-CASE-026-01

Top Support Tray - BRILLIANT WHITE

Summary of Contents for Sapphire 6-32 kW

Page 1: ...iquid Fuel Heating Sapphire fully modulating liquid fuel boiler operates via OpenTherm protocol for smart connectivity Intelligent flame detection functionality ErP and BED tested and approved Exceeds...

Page 2: ...st 9 7 Boiler Operation and Commissioning 7 0 Connecting the service commissioning touch screen interface 10 7 1 Initial boiler start up bleeding the fuel pump and commissioning 10 7 2 Setting up the...

Page 3: ...e Directive and its amending directives 2004 108 EC Conforms with the essential protection requirements of the Electromagnetic Compatibility Directive and its amending directives 92 42 EC Conforms wit...

Page 4: ...plete installation Maintenance and the need to have the appliance and system checked at least once a year by an Approved Sapphire Agent To ensure a periodic check the manufacturer recommends entering...

Page 5: ...allation and servicing instructions Damage due to external causes such as bad weather conditions flood storms lightning frost snow or ice fire explosion accident or theft Fault s due to incorrectly si...

Page 6: ...r or not it is advised of the possibility of such damages With the exception of injuries to persons EOGB s liability is limited to the customer s right to return defective non conforming products as p...

Page 7: ...e intended The following other materials are present in the product INSULATION MATERIALS Material Types Ceramic fibre board mineral wool Description Rigid board slabs sleeves gaskets ropes Known Hazar...

Page 8: ...21 12 2021 SP MAN SERVICE 01 4 1 Checking the characteristics of the appliance Fig 1 4 0 Appliance panel descriptions On Off Switch LCD Display Fig 2 Reset Button Burner Plug 1 Burner Plug 2 Appliance...

Page 9: ...7 Revision 2 21 12 2021 SP MAN SERVICE 01 5 0 Wiring diagram Fig 3 Electrical...

Page 10: ...High performance Sapphire has been designed from the outset to bring about a step change improvement in domestic heating performance The blue flame burner not only meets the 2018 ErP Directive NOx emi...

Page 11: ...Ensure that all flow and return connections are free from leaks valves are open and that the boiler is filled with water Check and establish if the liquid fuel in the tank is suitable for this boiler...

Page 12: ...burner adjustments This TSI CAN ONLY be acquired and used by a Sapphire Approved Agent To connect the TSI you must first disconnect the LCD Display on the boilers front panel FIG 7 Once disconnected...

Page 13: ...blish pump pressure then close the pres sure gauge manifold to stop air from venting back into the oil supply Then try again to bleed the air from the pump by resetting the burner Press Start and repe...

Page 14: ...altered in the parameter screens under Initial Pump Pressure bar If the burner has not successfully established a flame on the Initial Pump Pressure setting then alter the Fan Speed by pressing eithe...

Page 15: ...Fig 27 7 2 Setting the Boiler Setpoint Temperature To set the boiler setpoint temperature Press the EOGB Logo in the top left hand corner to open the System Ramp Test Screen Fig 28 On the System Ramp...

Page 16: ...ottom of the storage tank Pump Please check that the supply line and filters are clear The use of a pump vacuum gauge will assist in this This meas ure permits the cause of the anomaly to be traced to...

Page 17: ...nozzle holding plate up Fig 33 With the nozzle holding plate slid up simply pull out the Nozzle pipe assembly Fig 34 With the oil pipe assembly removed the nozzle can then be changed Fig 35 Once the n...

Page 18: ...et can be checked for damage and replaced if necessary Fig 42 IMPORTANT Ensure the boilers electrics have been isolated safely before carrying out any service works Before removing the burner for serv...

Page 19: ...etector Sight Glass and Air Bush must be checked and cleaned The Sight Glass and Air Bush can be accessed by removing the burner fan house assembly from the mounting plate To gain access loosen and re...

Page 20: ...at exchanger are removed by a soft brush or vacuum cleaner Using the Sapphire recommended heat exchanger brush pass the brush head down each passage way ensuring that each one is clear please note tha...

Page 21: ...nd clean this hose if required Caution the waste discharge hose may contain some condensate Then remove the trap itself by loosening the union fitting at the rear Then clean out the trap with warm wat...

Page 22: ...1 Boiler Left Casing Panel BRILLIANT WHITE SS CASE 008 01 Clip Latch SS CASE 006 01 M5 Spring U Clip 4 SS CASE 021 01 Boiler Casing Door BRILLIANT WHITE SS CASE 007 01 Stud Latch M5 5 SS CASE 023 01 B...

Page 23: ...21 Revision 2 21 12 2021 SP MAN SERVICE 01 Boiler Exploded Components View Please refer to the next page to find spare part identification Fig 60...

Page 24: ...pression Adaptor Male 17 SS TRAP 006 02 Trap Union Nipple Stainless Steel 316 18 SS TRAP 014 01 12mm OD 8mm ID Condensate hose 200cm SS TRAP 004 01 10 12mm Pipe Clips Pump clip 19 SS TRAP 003 01 12mm...

Page 25: ...D01 071N4214 BFPM61 Motor lead D01 071N4215 BFPM61 Transducer lead SS LOOM 010 01 BFPM61 Pump solenoid lead 6 SS BURN 038 01 Flexible pipe 7 SS LOOM 007 01 PCB to Fan Socket SS LOOM 004 01 Fan Loom 8...

Page 26: ...24 Revision 2 21 12 2021 SP MAN SERVICE 01 Fig 62 Burner Exploded View Please refer to the next page to find spare part identification...

Page 27: ...ually 10 SS BURN 007 01 Air box to housing plate sealing gasket 11 SS BURN 005 01 Ignition electrode set SS BURN 052 01 Electrode Rubber Washer 12 SS BURN 006 01 Air Box 73mm 13 SS CASE 027 01 Transfo...

Page 28: ...014 01 Mains supply Cable Switch to PCB 3 SS PCB 004 01 Filtered IEC Power Socket IEC C14 3 A 250 VAC 4 SS PCB 009 01 Mains Filter Holder 5 SS PCB 005 02 M4 x 30 Standoff M F Hex Pillars 6 SS PCB 007...

Page 29: ...elled Number Part Number Description 1 F11 0440 A 14M S 14F Flexible 440mm Ruby Red Angled 1 4M x 1 4F 2 SS CASE 031 01 Nozzle Holder Service Support clip 3 SS HEX 021 01 1 4 Male Female Elbow 4 SS HE...

Page 30: ...sure sufficient flow return to boiler E10 System Load Failure Recycle power and check all values are loaded correctly via TSI E11 Flame After Shut down Check Flame Scanner Check Fuel Solenoid coil is...

Page 31: ......

Page 32: ...Products Ltd 5 Howard Road Eaton Socon St Neots Cambridgeshire PE19 8ET Tel 01480 477066 Fax 01480 477022 Email sales sapphireboilers co uk www sapphireboilers co uk www youtube com EOGBenergyproducts...

Reviews:

No comments