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Envirotainer RAP e2, Operation Manual

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RECORD OF REVISION

VER. NO.

REVISION

Operations Manual

RECORD OF REVISION

RAP e2 container

17

REVISED:

• Revised document title and front page image.

• Changed the version number format from 1.7 to 17 to conform with the document footer

added by Windchill.

•

Updated applicable figures with the ODLN sticker.

•

9. Technical Specification

: Added “For other aircrafts, alternative operating procedures may

apply” under Other information.

•

7.1 Start the Control Unit

and

8.2 Infos

: Changed the direction of the aeroplane icon in the

display unit images.

• Revised layout of admonitions.

ADDED:

•

1.7 ODLN sticker

.

Doc No:
MO-RAP-3079

Revision:
17

State:
Released

Release Date:
2019-04-25

Approved By:
maxf

Summary of Contents for RAP e2

Page 1: ...is valid for RAP container P N 140010R Doc No MO RAP 3079 Version 17 www envirotainer com RAP e2 container Operations Manual Doc No MO RAP 3079 Revision 17 State Released Release Date 2019 04 25 Appro...

Page 2: ...by Windchill Updated applicable figures with the ODLN sticker 9 Technical Specification Added For other aircrafts alternative operating procedures may apply under Other information 7 1 Start the Cont...

Page 3: ...30 C 86 F 5 2 4 Exposure to Ambient Temperature below 10 C 14 F 6 3 CHARGING 7 3 1 Charging Procedure 8 3 2 Additional Charging Adapters 10 3 3 Charging with damaged Cable or Cable Winder 11 4 PRE CO...

Page 4: ...ient Conditions 19 6 4 Shipment Duration 19 6 5 Wrapping 19 6 6 Ground Transport Precautions 20 6 7 Aircraft Transport Precautions 20 6 8 Unloading 20 6 8 1 After unloading 20 6 9 Storage 20 6 10 Batt...

Page 5: ...29 8 3 1 Alert Batteries at 30 Charge Level 29 8 3 2 Alert Container stopped charging required 29 8 3 3 Alert System too warm charging prolonged 29 8 3 4 Alert Inside Temp out of Spec 30 8 3 5 Alert A...

Page 6: ...OF CONTENTS RAP e2 container 10 3 3 Ambient Temperature out of Spec 38 10 3 4 If an adapter is lost 38 11 RAP E2 CONTAINER CHECKLIST 39 Doc No MO RAP 3079 Revision 17 State Released Release Date 2019...

Page 7: ...measures are not taken CAUTION Indicates a possible hazard that can lead to injury or material equipment damage if necessary measures are not taken NOTE Practical information or tips on how to perform...

Page 8: ...is a temperature controlled air cargo container used to transport temperature sensitive cargo in the refrigerated and controlled room temperature ranges The container consists of two primary parts the...

Page 9: ...as been completed The alert indicator yellow light flashes to indicate that the container needs attention If the alert indicator is flashing measures can be taken to continue with the shipment The ala...

Page 10: ...to determine if the container is airworthy and hence safe to load on the aircraft After every lease the container is inspected according to a thorough inspection program The damage limits in this ins...

Page 11: ...0 C 14 F and 86 F However the operating time will increase if the ambient temperature is closer to the container set temperature of the cargo space For other container set temperatures contact Envirot...

Page 12: ...increase and the container operating time will therefore decrease For example if the ambient temperature is 20 C 4 F and the container set temperature is 5 C 41 F the container can maintain the temper...

Page 13: ...le charging During the first hour of charging the battery level is not updated on the display As long as the blue charge indicator is flashing charging is in progress The display will switch between s...

Page 14: ...t capability 3 1 CHARGING PROCEDURE NOTE It is recommended to keep the battery switch on and the container running during charging 1 Open the cover of the charging unit 2 Pull out the cable from the c...

Page 15: ...Fig 3 There are also additional adapters that can be ordered separately from Envirotainer Refer to chapter 3 2 Additional Charging Adapters Fig 4 5 Connect the adapter to the charging cable as marked...

Page 16: ...ing has been completed NOTE The charging indicator may illuminate fixed light at 95 battery status If fixed light occurs at 95 the batteries are considered fully charged 8 Disconnect the adapter from...

Page 17: ...charging unit Fig 5 2 Pull out the adapter case When the adapter case reaches the stop continue pulling the case to reach the CEE industry plug Fig 6 Fig 6 3 Disconnect the charging cable and connect...

Page 18: ...f temperature deviations the cargo must be properly pre conditioned to the container set temperature Cargo temperature recording If records must be kept of product temperature Envirotainer strongly re...

Page 19: ...affect charging time The recommended procedure is 1 Make sure the container is operating and the container set temperature is correct Refer to chapter 7 Control Unit Operation 2 Make sure the doors to...

Page 20: ...ot blocked by the cargo If the cargo is shrink wrapped the pallet base must not be covered in order to allow air flow along the floor beneath the cargo Ensure proper weight distribution Secure the car...

Page 21: ...container is pre conditioned to the required cargo temperature Refer to chapter 7 Control Unit Operation 2 Load the container minimize the time the container doors are open during loading Fig 8 3 Clo...

Page 22: ...ing loading Ensure that the temperature recovers and that the alert disappears within 30 minutes after the doors have been closed 4 Check that the red alarm indicator on the control unit has not been...

Page 23: ...SIDE Minimum recommended distance between forks 820 mm 32 5 Minimum length of forks when container is empty 1 2 m 47 5 Minimum length of forks when container is loaded 1 6 m 63 6 1 2 LIFTING THE CONT...

Page 24: ...rated lifting capacity equal to the container total gross weight WARNING Due to tilting hazard Always lift the container from AFT side Do not lift the container higher than necessary NOTE Place the c...

Page 25: ...s and ambient conditions Refer to chapter 2 Limits Ambient Conditions 6 4 SHIPMENT DURATION If the duration of the shipment is longer than 35 hours charging of the container should be considered whene...

Page 26: ...RCRAFT TRANSPORT PRECAUTIONS Limit time on the tarmac during aircraft loading to avoid temperature extremes and direct sunlight 6 8 UNLOADING Before unloading the container check for damage Unload the...

Page 27: ...tched off The recommended procedure is 1 Open the cover of the charging unit Fig 1 Fig 14 Fig 15 2 Pull out the adapter case Fig 14 When the adapter case reaches the stop continue pulling the case to...

Page 28: ...the indicators Fig 16 Fig 17 2 Ensure the indicators switch off after one second except from the green indicator and that the default mode is visible on the display Fig 16 The default mode shows Cont...

Page 29: ...e display returns to default mode before new set temperature has been confirmed by pressing the new container set temperature was not saved 5 Use and to change the container set temperature Hold down...

Page 30: ...ed when charging starts from low battery voltage 95 battery capacity is considered fully charged if the blue light is fixed not flashing 7 5 FUNCTIONAL TEST The recommended procedure is 1 Disconnect t...

Page 31: ...nfirm the display shows ALARM VIEW Use or to step to ALERT VIEW and press to confirm the display shows activated alerts The activated alert is shown as ALERT 1 1 7 6 VERIFICATION OF THE TEMPERATURE CO...

Page 32: ...possible to view information on the display using the info button The recommended procedure is Fig 21 1 Press the Info button Fig 21 to scroll between default mode alarm status and alert status The ba...

Page 33: ...culated 8 1 2 HEATING POWERSTEP X The container uses two different power steps for heating 1 2 depending on the required heating performance Heat Pow 1 is the lowest power step for heating and Heat Po...

Page 34: ...howing Container info and Info Preconditioning until the set temperature has been reached 8 2 2 INFO PRE CHARGING PLEASE WAIT Fig 23 REASON When the container is charged the battery level is not chang...

Page 35: ...re depleted the cut out voltage for the batteries have been reached ACTION Charge the batteries Refer to chapter 3 1 Charging Procedure 8 3 3 ALERT SYSTEM TOO WARM CHARGING PROLONGED Fig 26 REASON 1 T...

Page 36: ...doors have been opened recently ACTION 1 Make sure the ambient temperature is within the specified limits If not move the container to an area with an ambient temperature within the specified limits...

Page 37: ...URE 7 MRU FAILURE 8 MRU FAILURE 9 REASON One or more of the technical parts of the MRU Mechanical Refrigerating Unit is out of order The container cannot work properly ACTION The current shipment must...

Page 38: ...ot3 External dimensions L x W x H 3175 x 2235 x 1626 mm 125 x 88 x 64 in Internal dimensions L x W x H 2465 x 2055 x 1260 mm 97 x 80 9 x 49 6 in Door opening L x H 2055 x 1260 mm 80 9 x 49 6 in Intern...

Page 39: ...Operations Manual 9 TECHNICAL SPECIFICATION RAP e2 container 9 1 LOADING SPACE Fig 30 33 40 Doc No MO RAP 3079 Revision 17 State Released Release Date 2019 04 25 Approved By maxf...

Page 40: ...Operations Manual 10 TROUBLESHOOTING RAP e2 container 10 TROUBLESHOOTING 10 1 NO DISPLAY Fig 31 34 40 Doc No MO RAP 3079 Revision 17 State Released Release Date 2019 04 25 Approved By maxf...

Page 41: ...Operations Manual 10 TROUBLESHOOTING RAP e2 container 10 2 BATTERIES DO NOT CHARGE Fig 32 35 40 Doc No MO RAP 3079 Revision 17 State Released Release Date 2019 04 25 Approved By maxf...

Page 42: ...Operations Manual 10 TROUBLESHOOTING RAP e2 container 10 3 ALERTS 10 3 1 TEMPERATURE TOO WARM Fig 33 36 40 Doc No MO RAP 3079 Revision 17 State Released Release Date 2019 04 25 Approved By maxf...

Page 43: ...Operations Manual 10 TROUBLESHOOTING RAP e2 container 10 3 2 TEMPERATURE TOO COLD Fig 34 37 40 Doc No MO RAP 3079 Revision 17 State Released Release Date 2019 04 25 Approved By maxf...

Page 44: ...al 10 TROUBLESHOOTING RAP e2 container 10 3 3 AMBIENT TEMPERATURE OUT OF SPEC Fig 35 10 3 4 IF AN ADAPTER IS LOST Fig 36 1 38 40 Doc No MO RAP 3079 Revision 17 State Released Release Date 2019 04 25 A...

Page 45: ...room Perform a functional test of container Place the container in a temperature controlled room that is set to the desired temperature Make sure container doors are open Wait at least one hour befor...

Page 46: ...last page Envirotainer Engineering AB www envirotainer com Doc No MO RAP 3079 Revision 17 State Released Release Date 2019 04 25 Approved By maxf...

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