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knobs located on the front of the Photohelic gage or the keypad on the digital sensor 
module.  Adjustments can be made as required to accommodate various process 
variables and to maintain the filters at their optimum efficiency.   
 
Integrated Control Panel (ICP).  An optional  NEMA 12  ICP is available with controls for 
starting up to four (4) AirWall unit’s along with their on-demand filter cleaning controls. 
These controls include: 
 

MAIN POWER - Disconnect switch 
 
PURGE CONTROL - OFF indicator light and MAN/OFF/AUTO selector switch 

 

FAN MOTORS  - RUN indicator light and START/STOP selector switch 

 

FILTER PRESSURE - Photohelic gage and switch or digital sensor module 

 

 
MAIN POWER 

 

This switch provides on/off switching and over-current protection for the 
Integrated Control Panel 

 

PURGE CONTROL 

 

The FILTER PURGE controls consist of the OFF indicator light and the MAN/-
OFF/AUTO selector switch. The MAN/OFF/AUTO selector switch controls the 
operation of the Photohelic gage and switch or digital sensor module and must 
be in the AUTO position to enable on-demand cleaning.. 

 

When the selector switch is set to the MAN (manual) position the reverse pulse 
solenoids will activate sequentially every 8 seconds (adjustable between 8-180 
seconds). This filter cartridge cleaning cycle will continue until  the switch is set 
to the OFF or AUTO position. 

 

When the selector switch is set to the OFF position, operation of the reverse 
pulse solenoids is disabled and the OFF indicator light is illuminated. 

 

When the selector switch is set to the AUTO position and the AirWall unit fan is  
running, the operation of the reverse pulse solenoids is determined by the setting 
of the Photohelic pressure gage and switch. The cleaning pulses will continue 
until the Photohelic low setpoint is reached,  the dust collector fans are stopped, 
or the MAN/OFF/AUTO selector switch is set to the OFF or MAN (manual) 
position. 
 
 
FAN MOTOR 

 

Summary of Contents for AIRWALL HD

Page 1: ...COLLECTION SYSTEM INSTALLATION OPERATION MAINTENANCE AND REPLACEMENT PARTS MANUAL PUBLICATION NO UM AW 0211 Copyright 2011 ENVIROSYSTEMS LLC 2555 N Coyote Dr Suite 118 Tucson AZ 85745 520 573 3064 800...

Page 2: ...yer Instruments Inc AirWall and Envirosystems are registered trademarks of Envirosystems Manufacturing LLC Information in this manual is subject to change without notice IMPORTANT NOTICE This propriet...

Page 3: ...SCRIPTION D 1 FILTER CLEANING D 2 AIRWALL PRODUCT SPECIFICATIONS D 5 INSTALLATION GENERAL INFORMATION I 1 UNCRATING AND INSPECTION I 1 POSITIONING FOR ASSEMBLY I 1 ELECTRICAL CONNECTIONS I 3 FILTER CL...

Page 4: ...RATED CONTROL PANEL O 2 DUST COLLECTION DRAWERS O 3 MOISTURE ACCUMULATION O 4 CHANGING FILTER CARTRIDGES O 4 DUST COLLECTION DRAWERS O 4 FAN MOTOR LUBRICATION O 5 TROUBLESHOOTING O 5 REPLACEMENT PARTS...

Page 5: ...his precaution may result in severe bodily injury __________________________________________________________ GENERAL SAFETY INSTRUCTIONS AND CONSIDERATIONS Machine owners and operating personnel must...

Page 6: ...and toxic material that are in excess of those allowed by applicable OSHA USEPA ACGIH or NIOSH regulations and recommendations Wear clean approved eye or face protection Keep your protective equipment...

Page 7: ...upervisor or safety department Worn or broken flooring ladders and handrails unstable or slippery platforms or scaffolds must be repaired before use Do not use skids stock media drums or boxes as make...

Page 8: ...r operate any machine until you read and understand all safety instructions Assign only qualified fully trained personnel instructed in safety and all machine functions to operate any equipment Operat...

Page 9: ...bered or labeled tags on those wires not marked If wiring is replaced make sure it is of the same type length and size and has the same load carrying capacity An electrical technician must analyze the...

Page 10: ...ystems Manufacturing LLC representative The user must determine that any other person performing work with electrical power ON is trained and technically qualified Failure to follow this precaution ma...

Page 11: ...ir then passes through the filter medium from the outside to the inside of the filter cartridges and out the open top of each cartridge This leaves the dust on the out side surface of the cartridges T...

Page 12: ...rse components is several time longer than competitors units where the header tank is mounted externally 2 Timer Control Board This solid state device controls the cleaning cycle of the filter cartrid...

Page 13: ...ize and open a 1 in diameter valve Each pilot solenoid is energized in turn by the timer control board 5 Diaphragm Valves There are three 3 or five 5 pilot operated dia phragm valves in each AirWall S...

Page 14: ...AIRWALL SPECIFICATIONS Model AWC 2S Unit Dimensions Height Excludes Blower Height Inch 66 mm 1676 Width Inch 57 mm 1448 Length Inch 208 mm 5283...

Page 15: ...cartridges Standard Spunbond 80 20 No 20 20 Total Filter Area Sq Ft 2400 6000 Air Requirements Pulse Air Supply 3 0 CFM 90 100 psi 6 2 6 9 bars Electrical Requirements Pulse System 2A 120 VAC 1 Phase...

Page 16: ...pped on separate skids and some of these components may be drop shipped directly from an approved ES vendor to shorten delivery time NOTE Use extreme care when handling the unit and components Careles...

Page 17: ...ift or chain fall to lift the exhaust fan and motor assembly into position on top of the filter cartridge section clean air plenum See CAUTION CAUTION Do not hoist the fan motor assembly by lifting on...

Page 18: ...st is pointed Align the mounting holes in the fan motor assembly with the mounting 8 holes in the top plate of the clean air plenum 9 Use the 2 1 2 bolts flat washers and flange nuts to secure the ass...

Page 19: ...of the filter stand The gasket will seat on the metal frame Once the filter is in place swing the locking bolts into position so that the locking bolts hook on the edge of the filter corners f Evenly...

Page 20: ...CAUTION CAUTON Do not connect circuit test equipment to the timer control board The use of certain types of test equipment can seriously damage the timer control board components Failure to follow th...

Page 21: ...ematic will be supplied with the manual PNEUMATIC CONTROL CONNECTIONS In addition to the electrical connections two 2 pneumatic control connections must be made from the AirWall unit to the Photohelic...

Page 22: ...pipe extending through the hole and connect the pipe to the fitting provided in the bottom of the tube sheet This connection is positioned between the back two rows of filter openings 2 3 Connect an a...

Page 23: ...en the filter cartridge retaining nut enough to compress the seal and test by making sure the filter cartridge can no longer be rotated by hand 7 Repeat this procedure for the entire back row of filte...

Page 24: ...__________________________________________________ Normally there is an arrow on the blower indicating proper rotation of the fan blades If this arrow is not visable carefully look into the fan exhaus...

Page 25: ...filters 4 Use the small knob on the lower left of the gage face to set the left or low point needle to 2 0 Use the knob on the right to set the right or high point needle to 2 5 on the gage NOTE The...

Page 26: ...idges The Photohelic gage or digital sensing module monitors this vacuum and as the pre determined high set point is reached reverse pulse cleaning cycle is started automatically At the start of the c...

Page 27: ...nd the MAN OFF AUTO selector switch The MAN OFF AUTO selector switch controls the operation of the Photohelic gage and switch or digital sensor module and must be in the AUTO position to enable on dem...

Page 28: ...check the dust collection drawers located in the bottom of the air filtration dust collection unit Dispose of any waste accumulation according to federal state and local environmental regulations See...

Page 29: ...lter cartridges because of the weight dropping down when the filter cartridge retaining nut is removed from the threaded end of the support rod See WARNING ____________________________________________...

Page 30: ...purpose ball bearing grease having rust inhibitors and anti oxidant additives Suggested greases are Shell Alvania No 2 Mobil Mobilith SCH 100 Texaco Premium RB2 American Rykon Premium 2 Lubricate bea...

Page 31: ...r leaking vent line or fitting between a diaphragm valve and its pilot solenoid These are located in the clean air plenum The affected valve can be quickly isolated by holding a hand below each of the...

Page 32: ...r if non warranty The following replacement parts are common to all standard AirWall models QUANTITY PART DESCRIPTION PART NUMBER 1 Button bleeder 2 way 32 21 001 1 Controller sequence 6 position 37 0...

Page 33: ...ANTITY PART DESCRIPTION PART NUMBER 2 Baffle section galvanized 14 11 001 4 Strip corner 14 10 019 The following replacement parts are common to AirWall Models AW100 HD AW120 HD and AW160 HD QUANTITY...

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