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CREOSOTE - ITS FORMATION AND NEED FOR REMOVAL:
When wood is burned slowly, it may produce tar and other organic vapors, which combine with expelled 

moisture to form creosote. The creosote vapors condense in the relatively cool chimney of a slow-burning 

fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an 

extremely hot fire. The chimney connector and chimney should be inspected bi-weekly during the heating 

season to determine if a creosote buildup has occurred. If creosote has accumulated (3mm or more) it 

should be removed to reduce the risk of a chimney fire.

MAINTENANCE:
At the end of each heating season clean the chimney and the smoke pipe. If soot has accumulated above 

the top baffle bricks, remove, clean, and then replace them. If a secondary air tube is badly corroded, 

replace it. Replace worn door gaskets and broken bricks as needed. 
FAILURE TO INSPECT AND CLEAN YOUR CHIMNEY SYSTEM REGULARLY CAN RESULT IN A 

CHIMNEY FIRE, WHICH COULD DAMAGE THE CHIMNEY OR CAUSE A HOUSE FIRE.

CHIMNEY OR RUN AWAY FIRE:
1.
 Call local fire department (or dial 911)

2. Close the draft fully

3. Examine the flue pipes, chimney, attic, and roof of the house, to see if any part has become hot 

enough to catch fire. If necessary, spray with fire extinguisher or water from the garden hose.

4.  Do  not  operate  the  stove  again  until  you  are  certain  the  chimney  and  its  lining  have  not  been 

damaged.

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:

Proper operation of your stove will help to ensure safe, efficient heating. Please take a few moments to 

review these simple operating procedures.
IMPORTANT: Please be aware when loading your stove that the air tubes in the rear are lower.

1. Fuel Selection:
This stove is designed to burn natural wood only. Higher efficiencies and lower emissions generally result 

when  burning  air-dried  seasoned  hardwoods,  as  compared  to  softwoods  or  too  green  or  freshly  cut 

hardwoods. DO NOT BURN the following: treated wood, coal, garbage, solvents, colored papers or trash. 

Burning these may result in the release of toxic fumes and may poison or render the secondary air tubes 

ineffective. Burning coal, cardboard or loose paper can produce soot, or large flakes of char or fly ash that 

can coat the combustor, causing smoke spillage into the room, and rendering the combustor ineffective.
2. Building/Maintaining a Fire:
a) Open the primary air slide by pulling it all the way to the right.
b) Place a base of crumpled uncolored newspaper in the bottom of the stove. Lay pieces of kindling on 

top of the newspaper and light it.

CAUTION: “Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, 

or similar liquids to start or “freshen up” a fire in this heater. Keep all such liquids well 

away from heater while it is in use.

c) As the kindling begins to burn, add several larger pieces of wood until the fire is burning well. At this 

point, regular size logs may be added.

Operating Instructions

5

Summary of Contents for 1200-C Insert

Page 1: ...fire officials or the authority having jurisdiction about restrictions and installation inspection requirements in your area This heater meets the U S Environmental Protection Agencies emission limits for wood heaters sold after July 1st 1990 Under specific conditions this heater has been shown to deliver heat at rates ranging from 11 479 to 34 196 BTU per hour for the 1200 and from 9 425 to 31 78...

Page 2: ... Masonry Fireplace Installation 16 Installation Using A Block Off Plate For USA Only 19 Model 1200 C Brick Placement Tube Locations 21 Model 1700 C Brick Placement Tube Locations 22 C Cast Ceramic Baffle Installation 23 Fan Wiring Diagrams 24 Removal of Cast Top 25 Removal of Cast Door 25 Removal of Cast Side Panels 26 Removal of Cast Side Brackets 26 Removal of Surround Panel 27 Removal of Lower ...

Page 3: ... DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE GREASE NAPHTHA OR ENGINE OIL Never let the stove become hot enough to get any part red or glowing red Burning wet unseasoned wood could cause excessive creosote accumulation in the flue pipe When ignited it could cause a chimney fire that could result in a serious house fire Do not use grates irons or any other methods to support or raise t...

Page 4: ...he dial rotation is as follows OFF HIGH LOW 3 If the dial is in any position in the high to low range the fan will automatically turn on once the stove has reached operating temperature roughly 25 mins from a cold start When the unit cools down the fan temperature sensor will shut the fan off automatically The fan can also be turned off manually at any time by rotating the dial to the off position...

Page 5: ...certain the chimney and its lining have not been damaged Building Your Fire Proper operation of your stove will help to ensure safe efficient heating Please take a few moments to review these simple operating procedures IMPORTANT Please be aware when loading your stove that the air tubes in the rear are lower 1 Fuel Selection This stove is designed to burn natural wood only Higher efficiencies and...

Page 6: ...ket seal could be compromised 4 For Maximum Efficiency When the stove is hot load it fully to the top of the door opening and burn at medium low settings When the fuel is mostly consumed leaving a bed of red coals repeat the process Maximum heat for minimum fuel occurs when the stove top temperature is between 250 F 120 C and 550 F 290 C The most likely causes of dirty glass are not enough fuel to...

Page 7: ...burn pieces up to 20 long logs Burn only dry seasoned wood It produces more heat and less soot or creosote Freshly cut wood has about 50 moisture A 10 pound 4 5 Kg log contains 5 pounds 2 3 Kg of water To season firewood split and stack it so that air can get to all parts of the wood Burn beach wood only if its salt content has been washed away in a season of rain and then the wood dried To preven...

Page 8: ...ased amounts of insulation vinyl windows extra caulking in various places and door seals can all keep heat in but may also make a home too airtight An easy way to stop negative pressure in a home is to crack a window in the room containing the stove b Environmental Conditions High trees low lying house location such as in a valley tall buildings or structures surrounding your house and windy condi...

Page 9: ...w air wash cooler air to keep the glass clean Pilot air through Twin pilot injection ports Slider plate used for air flow control Intake air Hole Size ALL DIMENSIONS IN INCHES TOLERANCE General Angles Hole Pos UNLESS OTHERWISE SPECIFIED MATERIAL Sherwood Industries Ltd Part Description Exhaust Smoke 1 2 Ceramic baffle reflects heat down to burn the particles in the smoke Secondary air tubes create...

Page 10: ...x 794 mm Rating Label Location Side of Unit Behind Right Shroud 10 Specifications Air Control The primary air is controlled by the rod located on the right side of the unit To increase your air pull the rod out and to decrease push the rod in All the units have a secondary air that flows through the tubes at the top of the firebox just below the baffles Pull this control all the way out when first...

Page 11: ...ombustible spacers 14 357 mm Ceramic tiles or eqivalent non combustible material on non combustible supports with a minimum of 013 0 33mm sheet metal spaced out 1 25mm by non combustible spacers 10 267 mm NOTES 1 Mantel protection must have at least 3 75mm edge clearance on all sides except as provided in Note 4 2 If an adhesive is used to support non combustible material it shall not lose adhesiv...

Page 12: ... combustible spacers 16 408 mm Ceramic tiles or eqivalent non combustible material on non combustible supports with a minimum of 013 0 33mm sheet metal spaced out 1 25mm by non combustible spacers 12 305 mm NOTES 1 Mantel protection must have at least 3 75mm edge clearance on all sides except as provided in Note 4 2 If an adhesive is used to support non combustible material it shall not lose adhes...

Page 13: ...cations Dimensions 1200 C Insert Figure 4 1200 C Insert Dimensions 49 1 8 1248mm 35 1 16 891mm 5 127mm 553mm 21 3 4 22 5 16 566mm 20 13 16 528mm 30 13 16 783mm 20 7 8 19 9 16 or 484mm 497mm 19 1 16 529mm 14 355mm ...

Page 14: ...ns Dimensions 1700 C Insert Figure 5 1700 C Insert Dimensions 14 35 1 16 891mm 26 1 4 667mm 5 127mm 49 1 8 1248mm 22 5 16 566mm 20 7 8 470mm 18 1 2 529mm 497mm 19 1 16 484mm or 19 9 16 30 13 16 783mm 528mm 20 13 16 ...

Page 15: ...ctory height of 199 16 497mm and it can be reduced to 191 16 484mm by modifying the unit and the surround panel 1 Remove the thirteen T 20 screws holding the cabinet top in place refer to Figure 8 2 Remove the cabinet top and flip it onto its top 3 Remove the Air Deflector shown in Figure 9 by removing the two 2 T 20 screws 4 Re install the cabinet top onto the unit The screw holes along the top o...

Page 16: ...less steel liner that goes directly to the top of the chimney and is covered with a rain cap The chimney top is sealed with a flashing or steel plate that supports the weight of the chimney liner The installation must conform to the liner s manufacturer s instructions This fireplace must be installed with a continuous liner of 6 diameter CANADA ONLY extending from the fireplace insert to the top o...

Page 17: ...ert Installation into existing fireplace without hearth f Place the Collar Puller over the two bolts of the Flue Collar and pull it into place see Figure 14 Ensure that the bolts are to the left and right of the hole If they are not the front secondary air tube will need to be removed in order to install or remove the C Cast Ceramic Baffles g Slide the Flue Collar Clamps and washers over the bolts...

Page 18: ...e plate Let the silicon or cement dry 2 To make the installation of the surround panel onto the unit easy have the unit 6 150mm out from the fireplace 3 Push the insert into the fireplace allowing the insulation to form a seal between the panels and the fireplace Tuck any exposed insulation behind the face plate Figure 16 Installation with Surround Sealed 4 Screw or nail the provided metal plate w...

Page 19: ... height where the block off plate will be installed B The width at the back of the firebox at the height where the block off plate will be installed C Then depth of the block off needed the distance between A and B D The distance of the center of the flue to the front of the fireplace opening Refer to Step 3 NOTE In general masonry fireplaces have square fireboxes while zero clearance metal firepl...

Page 20: ... 12 305mm past the block off plate Zero Clearance Notes The fireplace must not be altered except for the exceptions below The permanent metal warning label provided must be attached to the back of the fireplace stating that the fireplace may have been altered to accommodate the insert and must be returned to original condition for use as a conventional fireplace The following modification of facto...

Page 21: ...t until the right end of the tube is freed To installation a secondary air tube reverse the above instructions IMPORTANT All secondary air tubes must be in place for proper operation Partial Brick Full Size Brick Tube A Tube E Tube D Full Size Brick Figure 21 Brick Placement for 1200 C shown with Secondary Air Channel and Tubes 1 Place the three 3 full size bricks along each side of the firebox an...

Page 22: ... the right end of the tube is freed To installation a secondary air tube reverse the above instructions IMPORTANT All secondary air tubes must be in place for proper operation Full Size Brick Partial Brick Tube A Tube C Tube B Full Size Brick Full Size Brick Figure 22 Brick Placement for 1700 C shown with Secondary Air Channel and Tubes 1 Place the four 4 full size bricks along each side of the fi...

Page 23: ...Baffle 3 Slide the left C Cast Ceramic Baffle in over the secondary air tubes The tab must be on the bottom and pointing towards the center and the smooth side is to face down 4 Pull the baffles together in the middle so the right tab rests on top of the left tab Ensure the baffles are flush with the back and both sides of the firebox Note If the bolts on the flue collar are not to the left and ri...

Page 24: ...AFETY STANDARDS FOR ELECTRICAL INSTALLATIONS or THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 in the USA CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing DO NOT oil the fan bearings DO NOT cut or remove the grounding prong from the plug DO NOT route the power cord beneath the heater W...

Page 25: ...y ensure that slots in the brackets are fully seated on the bolts Figure 25 Removal of Cast Top 25 CAUTION ENSURE POWER CORD IS UNPLUGGED AND UNIT IS COLD BEFORE ATTEMPTING ANY DISASSEMBLY 1 Fully open the door 2 With the help of another person lift the door straight up off the hinge pins Removal Of Door Removal Of Cast Top Figure 26 Removal of Door ...

Page 26: ...ut to remove it Repeat steps 1 and 2 for other side Figure 28 Cast Side Bracket Bolts Figure 27 Cast Side Panel Screws Removal Of The Cast Side Panels 1 Loosen but do not remove the three 1 4 screws on the side casting using a 3 8 wrench 2 Lift the side casting up and out Repeat steps 1 and 2 for other side Removal Of Side Brackets ...

Page 27: ...an control dial by gently pulling straight up 2 Remove the two screws on the left side with a 5 16 socket and then do the same for the three screws on the right Be sure to support the panel before removing the last screws 3 With the help of another person carefully lift the surround panel up ...

Page 28: ...t Casting Removal 1 Use a 3 8 wrench to loosen the two 1 4 bolts 2 The cast trim bracket can now be lifted off the keyslots Power cord not shown 3 Repeat for the other side Note the slider knob must be unscrewed from the slider rod for the other side Figure 31 Lower Side Cast Removal 28 Removal Of Lower Side Cast ...

Page 29: ...28 Right side only 2 Use a 3 8 socket to loosen the two 1 4 bolts and slide the latch slightly back Retighten the bolts and latch the handle The handle should provide a bit of resistance and close firmly 29 Figure 34 Latch Adjustment 1 Follow the disassembly steps from Figures 25 28 Left side only 2 Pull off the fan control dial by lifting up 3 Unplug the wire connections A light wiggle will help ...

Page 30: ...ector through a combustible wall or ceiling Minimum clearances from horizontal connector and ceiling 18 455 mm Do not connect this unit to a chimney flue servicing another appliance Modèles 1200 et 1700 items indépendants utilisables dans les maisons mobiles Testé selon ULC S627 00 ULC S628 93 UL 1482 10 États Unis Environnemental Protection Agence a certifié pour conformer au Juillet 1 1990 les n...

Page 31: ...4 16 1200 1700 Right Shield Assembly 50 1145 17 1200 C Cast Ceramic Baffle 1 Piece 50 1146 18 1700 C Cast Ceramic Baffle 1 Piece 50 1147 19 1200 1700 Insert Flue Collar Assembly 50 1148 20 1200 1700 Ceramic Flue Gasket 50 1413 21 Kodiak Venice FPI Angled Flue Collar 50 1565 22 1200 1700 Replacement Fan w Mount 50 2390 23 Woodstove Poker 50 1816 24 Boston Steel Surround Panel 50 2415 25 Boston Cast...

Page 32: ...32 Parts Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ...

Page 33: ...al purchaser Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty How the Warranty Works 1 All warranties by the manufacturer are set herein and no claim shall be made against the manufacturer on any oral warranty or representation All claims under this Limited Warranty must be made in writing by your dealer 2 Any stove or part thereo...

Page 34: ...nty will cover glass thermal breakage only and will not cover misuse of the stove glass including but not limited to a Glass that is struck has surface contaminates or has had harsh or abrasive cleaners used on it b If the door is slammed or is closed while wood in the firebox is protruding out the stove opening thus striking the glass 9 This warranty does not cover products made or provided by ot...

Page 35: ...resentations 24 Sherwood Industries Ltd will not cover the cost of the removal or re installation of the stove hearth facing mantels venting or other components 25 Labour to replace or repair items under this Limited Warranty will be covered per our warranty service fee reimbursement schedule Labour rates are set per component and as such total labour costs may not be covered 26 Sherwood Industrie...

Page 36: ..._______________ _________________________________________ PHONE ___________________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE ______________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy INSTALLER S SIGNATURE _________________________________________ NAME OF INSTALLER _________________________________________ ADDRE...

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