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POWER FACTOR CONTROLLER

RG3-15C/CS/CL/CLS

2. INSTALLATION OF RG3-15C/CS/CL/CLS

For proper operation of RG3-15C/CS/CL/CLS; 3-Phase, neutral,

voltage and current terminals must be connected as shown in the connection
diagram. Device will not be able to operate properly without 3-phase
connection.

After the connection of the current and voltage lines, connect the

capacitors to the device. The most important point is connecting a 3-phase
capacitor to the first step

. At least 3 single phase capacitors must be

connected to steps for RG3-15 C/CS. Shunt reactors must be connected
to R1, R2 and R3 steps for RG3-15 CL/CLS.
Shunt reactors for RG3-15 CL/CLS must have power values equal to or less
than capacitor power values.

Finally, communication connection must be done.
Do not energise the device before verifying the connections

.

Always connect a 3-phase capacitor to the 1st step.

5

* Current value of 3-Phase fuses, which are connected to
protect the capacitors, must be chosen according to the
nominal current value of capacitors which are given by the
manufacturer.

Warnings:

Firstof all; connection type of auxiliary supply, voltage measurement
and current measurement input must be 3 phase-neutral. The device
will not operate if these connections are not done.
After the device is energized, it finds connection errors and corrects
automatically as the first operation. 

Phase current should not be equal

to zero in order to let the device to detect the connection error.

Device detects the connection error according to Active Power direction.
Device switches “ON” and “OFF” the 1st step’s 3-phase capacitor during
the correction of connection errors (Phase sequence error and polarity
error of Current Transformer). Device may not correct the connection
errors if there are too many instant variations for loads and nonlinear
loads (Such as Thyristor or triac controlled frequency inverter, UPS etc.).
In this case, user should disconnect the device and restart it to make
the same operation. This feature also can also be operated with “turning
ON” the “Auto SET” function in “Auto” menu. In this case device corrects
the errors and then calculates the capacitor values.

After connection errors are corrected; capacitor steps are calculated
by turning the “Auto Setup” function “

ON

” in “Auto” menu (

Refer to

“Automatic Capacitor Recognition” menu

). 

A 3-phase capacitor

has to be connected to 1st step of the device. At least 3 single

phase capacitors must be connected to the steps for RG3-

15C/CS. Shunt reactors must be connected to R1, R2 and R3

steps for RG3-15CL/CLS. Inductive reactor step powers can’t

be calculated automatically for RG3-15CL/CLS. Power values

must be entered manually.

 All steps are measured seperately if

the program-10 (PS-10) is selected in “Program” menu. In this
program (PS-10); single or 3-Phase capacitors can be connected
according to requirements of the system in any order. If you let the
device calculate the step power values in the previous step, you
can skip this part.If one of the other programs is chosen, device
measures the 1st steps power value and then calculates the other
steps values according to 1st steps value.
Device calculates the capacitor values which will be switched “ON”
according to selected program and switches “ON” or “OFF” the
necessary steps.

Connection of a circuit breaker or an automatic fuse is highly

recommended between the network and RG3-12C/CS. This circuit

breaker must be marked in order to seperate them from other

breakers.

All fuses which are used must be FF type and the current values

of the fuses must be 2A or 3A and 6A (Refer to Connection

Diagram).

The connection to the generator input of the device must be done

in a way that the energy comes to the system after the generator

connection to the network has been established. Otherwise, the

device will be switched to the generator operation for any generator

starts including the ones for maintaining purposes.

a)

b)

c)

After the device is energised, it finds connection errors and corrects

them automatically. Power values of the capacitor steps are measured

automatically according to program selection. If PS-10 program is

selected, power values of all capacitor steps are measured (Refer to

Program Section). If any other program is selected, device measures

first capacitor step value and then calculates other capacitor steps

according to the selected program. For this reason, a 3-phase capacitor

must be connected to the first step. Shunt reactors must be connected

to R1, R2 and R3 steps for RG3-15 CL/CLS. After the device calculates

and saves the capacitor values, it will switch them on and off when

needed.

When the capacitive steps are switched on, three-phase or single-phase

inductive steps don’t switch on.

When the single-phase inductive step is switched on, capacitive steps on

other phases may be switched on. For example; when inductive load on

T phase is switched on, capacitive loads on R or S phases may switch on.

2.1 Commissioning of RG3-15C/CS/CL/CLS

2.2 Sequencing of Steps

3. SETTINGS

3.1.a Manuel Operation Mode Setting

Device has two operating modes which are automatic and manual. The

operation mode is choosed by selecting the “Auto Operati” option as

on

(automatic mode) or 

off

(manual mode). Manual mode is used for test

purposes. In this mode, capacitor steps are switched on&off to test relay

outputs. In manual mode, capacitor steps are switched on with 

“SET”

button and switched off with 

“ESC”

 button. The conditions of the steps

can be monitored from the 15 step LEDs on the front panel. C+ LED lights

up when a step is switching on and C- LED lights up when a step is switching

off. Factory set values for switching on (t-on) and switching off (t-of) time

are 10 sec. These values can be changed by the “dELy” menu (Refer to

Switching on&off Time for Capacitor Steps and Discharge Time Settings).

In manual mode; step numbers, which will be switched on&off, can be

programmed in “StEP” menu (Refer to Step Number Setting). Even if manual

mode is selected,  device switches to automatic mode after 5 minutes

continues to operate in this mode.

When automatic mode is selected, AUTO/MAN LED lights up continuously.

When manual mode is selected, AUTO/MAN LED blinks.

Warning: Device warns user by blinking (short ON, long OFF) the LED

of the capacitor steps which will be switched on. Also device warns

user by blinking (long ON, short OFF) the LED of the capacitor steps

which will be switched off.

3.1 Manual Operation Mode, Automatic Capacitor

Recognition Mode and Automatic Connection Control

Mode

When RG3-15C/CS/CL/CLS is energised for the first time, if the

power value of any phase is negative, it switches the first capacitor step

on&off automatically to recognize the connection error and records the

connections.

Later, automatic setup (Refer to page 6 - Automatic setup) is selected

from the menu in order to recognise the connections and connected steps

automatically. Inductive load steps can’t be calculated automatically for

RG3-15CL/CLS model. Power values have to be entered manually.

After automatic recognition, RG3-15C/CS/CL/CLS checks all

capacitor step values. If variable loads exist in the system, these variable

loads must be disconnected first and then automatic setup process must

be done.  Otherwise, power factor controller may not measure capacitor

step powers correctly. Capacitor step powers and connection types also

can be entered to the power factor controller manually.
(

Refer to page 10 - Setting of the capacitor’s connection and power values

)

After recognising the capacitor step powers, target Cos

j

value is set in order to start the compensation. Factory set value for target

Cos

j

 is ind. 1.000 and Cos

j2

 is ind. 0.900.

NOTE: PFC decreases the switching on&off time to 3 seconds in

Automatic Setup mode but discharge time is not changed. After the

automatic setup process, set values become valid.

d)

e)

f)

Summary of Contents for RG3-15C

Page 1: ...ischarge Time Settings 8 3 5 Power Value and Connection Type Settings for Capacitors 10 3 6 Current and Voltage Transformer Ratio Settings 12 3 7 Reset Settings 14 3 8 Alarm Settings 15 3 9 Resetting...

Page 2: ...3 12C CS s housing There are no user servicable parts inside it RG3 12C CS is connected to the network by means of a current transformer Do not disconnect the current transformer terminals If you disc...

Page 3: ...o the device at the same time RG3 15C CS CL CLS ile Yap labilecek l mler Phase Voltage L1 2 3 N Measurement Phase Current L1 2 3 N Measurement Cosj Value L1 2 3 N Measurement Average Ind Cap Cosj Valu...

Page 4: ...23 C LED 24 25 26 27 28 29 30 If PROGRAM I LED is on in the menu the switching sequence can be set in the menu If PROGRAM I LED is on in the measuring mode the phase currents appear on their correspon...

Page 5: ...L l2 k2 K L l3 k3 Alarm Relay Generator Input 110 250 V AC C12 C11 C10 C9 C8 C7 C5 C4 C3 C2 C1 C13 C14 C15 C6 RG3 15C CS Current value of 3 Phase fuses which are connected to protect the capacitors mu...

Page 6: ...tched to the generator operation for any generator starts including the ones for maintaining purposes a b c After the device is energised it finds connection errors and corrects them automatically Pow...

Page 7: ...the option on is selected in the automatic setup menu the automatic capacitor recognition will start without exiting the menu The step powers which are calculated after this process must always be che...

Page 8: ...nection option To change this setting press the SET button When Auto connection is on the device controls its connection automatically at start up and corrects any existing measurement input errors If...

Page 9: ...WN buttons select the Program Prog menu When program menu is displayed program LED turns on SAUE If you want to leave the setup menu without making any other changes press the ESC button until SAVE SE...

Page 10: ...not press the ESC button Enter a value between 1 1800 seconds and then press SET button Using the UP DOWN buttons enter to another menu option which you wish to change If you are not going to change...

Page 11: ...PS 10 is selected power value of the first capacitor step is measured and other steps power values are calculated according to selected program Note When setup parameter is selected as on in Auto menu...

Page 12: ...until SAVE SEt yES shows on the screen If you want to save the changes press the SET button If not press the ESC button When PS 10 Program 10 is selected connection type and capacitor power value sett...

Page 13: ...Transformer Ratio Setting To obtain accurate power values when calculating the capacitor step powers current and voltage transformer ratios must be entered correctly If these ratios are entered incor...

Page 14: ...the screen If you want to save the changes press the SET button If not press the ESC button In this menu voltage transformer ratio can be set between 1 2000 For Example For a 34 5 kV 100 V transformer...

Page 15: ...selected Reset LED turns on Press the SET button to enter reset rESEt setting options Press the SET button to set the alarm ALAr setting which is the first setting in the reset rESEt menu Select yES...

Page 16: ...arm Setting 3 8 Alarm Settings In this menu overvoltage value is set between 0 300 V for Vtr 1 If this value is set as 0 this function is disabled 3 8 a a Overvoltage Setting SAUE If you want to leave...

Page 17: ...the overvoltage delay time setting menu SAUE If you want to leave the setup menu without making any other changes press the ESC button until SAVE SEt yES shows on the screen If you want to save the ch...

Page 18: ...e ESC button SAUE If you want to leave the setup menu without making any other changes press the ESC button until SAVE SEt yES shows on the screen If you want to save the changes press the SET button...

Page 19: ...erthemenu Using the UP DOWN buttons find the alarm menu ALr When alarm menu is selected alarm LED turns on Press the SET button to enter the alarm ALr settings Using the UP DOWN buttons find over volt...

Page 20: ...uttons SAUE If you want to leave the setup menu without making any other changes press the ESC button until SAVE SEt yES shows on the screen If you want to save the changes press the SET button If not...

Page 21: ...the energy values can be entered with 0 1 kWh kVArh precision for both counters Resetting the energy counters can be done from this menu Energy counters can also be conditioned to work with the gener...

Page 22: ...ut The conditioning of the energy counters is done in this menu There are 2 parameters If the gEn ACt no parameter is selected Energy Counter 1 and Energy Counter 2 will count simultaneously If the gE...

Page 23: ...ud rate menu bAUd SAUE If you want to leave the setup menu without making any other changes press the ESC button until SAVE SEt yES shows on the screen If you want to save the changes press the SET bu...

Page 24: ...n be changed and activated in this menu When the password is activated a pin code is always required before entering the menu Thus user password prevents any change to the settings of the device by un...

Page 25: ...new password press the SET button Enter the new password again and press the SET button If you are going to change another setting return to the menu by pressing the SET button If you do not want to...

Page 26: ...nics When Cosj values are displayed if DOWN button is pressed Total Inductive Cosj and Total Capacitive Cosj values are observed As you can see in the example below total inductive Cosj value is displ...

Page 27: ...is phase is export active power Currents I and HAR LEDs on the display indicate that displayed values indicate current harmonic values By pressing the SET button repeatedly THD and odd numbered harmon...

Page 28: ...are displayed if the DOWN button is pressed inductive reactive and capacitive reactive power values are observed As seen in the example below total reactive inductive power value is displayed on the...

Page 29: ...import energy and the remaining numbers show the energy value such as 203385706 8 kWh While active import energy is displayed if the DOWN button is pressed active export energy is displayed In the ex...

Page 30: ...ion Error Compensation Error Defected 1st capacitor step or loads are too variable Target Cosj is capacitive even when all capacitor steps are switched off Capacitor powers are not sufficient for targ...

Page 31: ...long int unsigned long int long int 0000 0002 0004 0006 0008 000A 000C 000E 0010 0012 0014 0016 0018 001A 001C 001E 0020 0022 0024 0026 0028 002A 002C 002E 0030 0032 0034 0036 0 1 2 3 4 5 6 7 8 9 10...

Page 32: ...6 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 PHASE 3 VOLTAGE VECTO...

Page 33: ...00A5 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160...

Page 34: ...800B 800C 800D 800E 8012 8013 8014 8015 8016 8017 8018 8019 801A 801E 801F 8080 8081 8082 8083 8084 8085 8086 8087 8088 8089 808A 808B 808C 808D 808E 808F 8090 8091 8092 8093 8094 8095 8096 8097 8098...

Page 35: ...ION 1ST CAPACITOR STEP SWITCH ON OFF 2ND CAPACITOR STEP SWITCH ON OFF 3RD CAPACITOR STEP SWITCH ON OFF 4TH CAPACITOR STEP SWITCH ON OFF 5TH CAPACITOR STEP SWITCH ON OFF 6TH CAPACITOR STEP SWITCH ON OF...

Page 36: ...R RG3 15C CS CL CLS 35 In the first column total reactive power values of 3 phase capacitors and in second third columns reactive power values of the capacitors in single phase system are shown CAPACI...

Page 37: ...0 V AC 3 0 s Off 7 0 1 0 s Off 25 15 96 hours 1 1 1 9 600 Kbps no Operating Voltage Un Operating Voltage Range DU Operating Current Range DI Frequency Measurement Class Power Consumption Output Conta...

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