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PD MANUAL

 

 

IOM-39 

22 of 36 

Aug 99 R1 

 

Do

 

not

 

change

 

the

 

type

 

of

 

refrigerant

 

in

 

the

 

system.

  

Warranty

 

is

 

void

 

if

 

refrigerant

 

type

 

is

 

changed.

 

 

Zeotropic

 

refrigerants

 

(e.g.

 

R410A,

 

R407c,

 

R404A),

 

must

 

be

 

charged

 

into

 

the

 

system

 

as

 

a

 

liquid.

  

Care

 

must

 

be

 

taken

 

to

 

introduce

 

the

 

refrigerant

 

safely.

 

 

COMPRESSOR

 

OIL

 

Several

 

types

 

of

 

oil

 

are

 

used

 

by

 

compressor

 

manufacturers.

  

The

 

different

 

types

 

of

 

oil

 

cannot

 

be

 

mixed

 

or

 

interchanged.

  

Consult

 

the

 

compressor

 

manufacturer

 

for

 

the

 

correct

 

type,

 

viscosity

 

and

 

quantity

 

of

 

oil

 

used

 

in

 

the

 

compressor.

  

 

On

 

larger

 

compressors,

 

it

 

is

 

a

 

good

 

practice

 

to

 

do

 

an

 

acid

 

test

 

yearly.

 

If

 

the

 

oil

 

is

 

acidic,

 

discolored

 

or

 

has

 

a

 

bad

 

smell,

 

change

 

the

 

oil

 

and

 

take

 

corrective

 

action

 

to

 

stop

 

acid

 

formation.

 

 

Small

 

Hermetic

 

compressors

 

have

 

no

 

visual

 

means

 

of

 

determining

 

oil

 

level.

 

In

 

the

 

case

 

of

 

a

 

leak,

 

if

 

the

 

amount

 

of

 

oil

 

lost

 

is

 

small

 

and

 

can

 

be

 

reasonably

 

calculated,

 

this

 

amount

 

should

 

be

 

added

 

to

 

the

 

compressor.

  

If

 

there

 

is

 

a

 

major

 

loss

 

of

 

oil,

 

the

 

service

 

personnel

 

must

 

remove

 

the

 

compressor,

 

drain

 

the

 

oil

 

completely

 

and

 

add

 

the

 

compressor

 

manufacturers

 

measured

 

oil

 

charge

 

for

 

replacement

 

compressors

 

before

 

placing

 

the

 

compressor

 

into

 

operation.

  

Contact

 

the

 

compressor

 

manufacturer

 

for

 

the

 

type

 

and

 

quantity

 

of

 

oil

 

required.

 

 

Larger

 

hermetic,

 

semi

hermetic

 

and

 

screw

 

compressors

 

are

 

equipped

 

with

 

an

 

oil

 

level

 

sight

 

glass.

  

Consult

 

compressor

 

manufacturer

 

for

 

correct

 

oil

 

level.

 

The

 

oil

 

level

 

sight

 

glass

 

is

 

typically

 

between

 

1/4

 

and

 

3/4

 

full.

  

Excessive

 

oil

 

in

 

the

 

system

 

can

 

damage

 

the

 

compressor.

 

 

SHUTDOWN

 

PROCEDURE

 

 

Warning:

 

Electrical

 

shock

 

or

 

death

 

can

 

occur

 

if

 

instructions

 

are

 

not

 

followed.

 

This

 

equipment

 

contains

 

moving

 

parts

 

that

 

can

 

start

 

unexpectedly.

  

Injury

 

or

 

death

 

could

 

occur

 

if

 

instructions

 

are

 

not

 

followed.

  

All

 

work

 

should

 

be

 

performed

 

by

 

a

 

qualified

 

technician.

 

Always

 

disconnect

 

power

 

before

 

servicing.

 

DO

 

NOT

 

bypass

 

any

 

interlock

 

or

 

safety

 

switches

 

under

 

any

 

circumstances.

 

 

 

 

1.

 

Temporary

 

Shutdown

 

To

 

shut

 

the

 

unit

 

down

 

for

 

a

 

short

 

time

 

(such

 

as

 

for

 

inspection

 

or

 

service).

  

Shut

 

of

 

the

 

service

 

switch

 

in

 

the

 

main

 

control

 

panel

 

then

 

turn

 

off

 

the

 

main

 

disconnect.

 

 

2.

 

Re

Startup

 

after

 

Temporary

 

Shutdown

 

 

a)

 

Turn

 

on

 

main

 

disconnect

 

for

 

the

 

unit.

 

 

b)

 

After

 

the

 

crankcase

 

oil

 

is

 

warm

 

again,

 

turn

 

on

 

service

 

switch.

 

 

Summary of Contents for PD SERIES

Page 1: ...TORY USA HEAD OFFICE AND FACTORY CANADIAN EASTERN FACTORY 1401 HASTINGS CRES SE CALGARY ALBERTA T2G 4C8 Ph 403 287 2590 Fx 888 364 2727 32050 W 83rd STREET DESOTO KANSAS 66018 Ph 913 583 3181 Fx 913 5...

Page 2: ...And Degreasing Of Water And Glycol Coils 14 Heat Transfer Fluids 14 Pool Water Piping 15 Before Start Up 15 Start Up Check List 15 Operation 19 Cooling Components 19 Refrigerant Handling 21 Compressor...

Page 3: ...o control the relative humidity to minimize the associated problems The primary function of a pool dehumidifier PD series unit is to manage the humidity levels within the facilities This helps to redu...

Page 4: ...lterations or where ENGINEERED AIR s installation and service requirements have not been met The foregoing warranty is in lieu of all other warranties express or implied ENGINEERED AIR specifically di...

Page 5: ...internal damage Remove protective covers and check for internal damage Replace covers if the unit is not being assembled or installed at this time Open access doors and check for internal damage Close...

Page 6: ...e Part 1 C S A Standard C22 1 Provincial and Local Codes and in accordance with the local authorities having jurisdiction 2 This unit shall be electrically grounded in accordance with the latest editi...

Page 7: ...ion 5 The installation of this unit shall be in accordance with all other National State and Local Codes and in accordance with the local authorities having jurisdiction MINIMUM CLEARANCE TO COMBUSTIB...

Page 8: ...nstructed on a structural steel base frame The unit base frame is equipped with lifting lugs specifically located to facilitate proper lifting of the unit Spreader bars must be used to keep rigging aw...

Page 9: ...the unit As a minimum sleepers that are installed perpendicular to the length of the unit must be continuous across the width of the unit and shall be installed at the end lifting point base rails and...

Page 10: ...ame of adjacent sections This may require personnel to work under the unit during assembly Injury or death can result from improper support or improper loading of the curb Additional temporary support...

Page 11: ...led unit When ordered factory installed pipe chases and or electrical chases are built into the unit floor Factory chases are provided with covers that need to be replaced and sealed after piping and...

Page 12: ...ad Amps 1 Maximum Total Length of Run 50 Ft 100 Ft 150 Ft 200 Ft 250 Ft 300 Ft 350 Ft 400 Ft 450 Ft 500 Ft 15 m 30 m 45 m 60 m 75 m 90 m 105 m 120 m 135 m 150 m 1 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16...

Page 13: ...coil connections when installing piping For refrigerant coils all piping is to be installed by a qualified refrigeration mechanic All refrigeration specialties shall be installed using good refrigera...

Page 14: ...rain traps FLUSHING AND DEGREASING OF WATER AND GLYCOL COILS Coil tubing may contain material or residue from manufacturing transportation or storage To prevent possible damage to other components in...

Page 15: ...pass any interlock or safety switches under any circumstances The start up and operation must be in accordance with safe practices Start up must be performed by qualified personnel Complete attached s...

Page 16: ...kwards will typically have low head pressure high suction pressure and are usually noisy Screw compressors MUST be checked with a phase meter before starting If rotation is incorrect instantaneous per...

Page 17: ...orator coil allowing the evaporator to have the most efficient moisture removal The bypass is factory set to a default value and must be field adjusted to ensure proper operation With the system runni...

Page 18: ...possible for conditions other than low refrigerant charge to cause the sight glass to bubble Bubbling may occur when condenser fans cycles on superheat setting is too low or filter drier is plugged e...

Page 19: ...ur wiring diagram to verify that all remote controls are properly located and correctly field wired Dehumidification systems first cool the air with an evaporator coil operating below the dew point te...

Page 20: ...or a separate device 4 Head Pressure Control Head pressure controls are designed to maintain an adequate operating head pressure to allow the TX valve and other components to work correctly Low head...

Page 21: ...R134a 150 psig 1040 kPa R407C 270 psig 1870 kPa R410A 370 psig 2550 kPa Caution When recovering refrigerant from a system equipped with a water cooled condenser the water valve must be manually opened...

Page 22: ...the oil completely and add the compressor manufacturers measured oil charge for replacement compressors before placing the compressor into operation Contact the compressor manufacturer for the type a...

Page 23: ...refrigerant into the system slowly until the system sight glass is clear The system must be at design air flow and load If the system is equipped with an Engineered Air Intercooler sight glass only r...

Page 24: ...igerant and the rest of the circuit will be out of gas 4 To check for refrigerant in the inactive coil install a refrigerant gauge on the inactive condenser coil reheat pool heat or condenser coil and...

Page 25: ...nt determine and fix the cause Properly remove and dispose of the contamination Properly clean and sanitize the affected area using only approved sanitizers suitable for HVAC equipment To provide a ma...

Page 26: ...ssible without slipping in the pulley grooves Belt deflection 3 4 19mm for each foot 300mm of span between the pulleys FOR FANS EQUIPPED WITH PILLOW BLOCK BEARINGS Belt Deflection Allow 1 64 0 4mm of...

Page 27: ...15 16 49mm 69 in lb 7 8 Nm 155 in lb 17 5 Nm 228 272 in lb 26 31 Nm 2 3 16 56mm 87 in lb 9 8 Nm 155 in lb 17 5 Nm 228 272 in lb 26 31 Nm 2 7 16 62mm 147 in lb 16 6 Nm 155 in lb 17 5 Nm 228 272 in lb...

Page 28: ...2000 2500 3000 3500 4000 4500 Shaft DIA 11 16 3 3 2 1 1 1 1 1 1 15 16 2 7 16 3 2 2 1 1 2 11 16 2 5 16 2 2 1 1 3 7 16 3 15 16 1 1 Suggested initial greasing interval If safety permits re lubricate whi...

Page 29: ...ease having these properties are Shell Alvania No 2 Mobil Mobilith AW2 Mobilith SHC100 Texaco Premium RB2 American Rykon Premium 2 Lubricate bearings prior to extended shutdown or storage and rotate s...

Page 30: ...E 20 160 SAE 30 180 SAE 40 Static oil level should be at the center of the lower most roller do not overfill MOTOR LUBRICATION Refer to motor manufacturer for lubrication recommendations On motors hav...

Page 31: ...the best service interval To clean rinse with water Shake off excess water and re install These filters do not require an oil adhesive Pleated Throwaway and or Replaceable Media Cartridge Bag Replace...

Page 32: ...C glycol or other suitable fluid COATING MAINTENANCE Most natatorium HVAC equipment will have an epoxy interior coating Regularly inspect the coating for integrity Touch up epoxy paint is readily avai...

Page 33: ...capacity and increased refrigerant head pressure Should this condition occur the condenser coil should be chemically cleaned or replaced Air Cooled The external surface of finned coils can be cleaned...

Page 34: ...noted above or the maximum rated working pressure of the receiver or 90 of the receiver PRV Hot gas bypass Start to open pressure 52 psig 350 kPa 30 psig 210 kPa 105 psig 720 kPa CFC1 Cut In 290 psig...

Page 35: ...ssor discharge temperature switch tripped Reset switch and check refrigerant charge Ice formation on evaporator coil Cold inlet temperature Raise the entering air temperature Air filters dirty Replace...

Page 36: ...scharge Compressor 1 psig psig Compressor 2 psig psig Compressor 3 psig psig Compressor 4 psig psig Compressor 5 psig psig Compressor 6 psig psig Compressor 7 psig psig Compressor 8 psig psig Condense...

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