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Energy Technology OCEM AUGIER DIAM4200 Series, Installation & Maintenance

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Energy Technology OCEM AUGIER DIAM4200 Series Installation & Maintenance Download Page 13

DIAM4200 ©2018 AUGIER SA. 

6021642 DIAM4200 2.5 to 20KVA rev 1-9.docx 

I-13 

I.3 

ELECTRICAL 
DESCRIPTION 

 

I.3.1  BLOCK DIAGRAMS 

 

 

See paragraph I.5 for the device operating description  

 
 

I.3.1.1 Overview: 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

I.3.1.2 Electronics : 

 

 

 
 

I.3.2  GENERAL CIRCUIT DIAGRAMS 

 

See 

APPENDIX A: DIAGRAMS

 

 

 

Input 
circuits 

Main 
Contactor 

Power 
modules 

LV/HV 
Transformer 

Output 
circuits 

Control & 
Monitoring  

Measuring 
Board 

Interfaces 

Summary of Contents for OCEM AUGIER DIAM4200 Series

Page 1: ...0F Spec L828 L829 AENA PPT2 ed4 2004 60 21642 Diam4200 IM Installation maintenance Document available at http www augier com doc 6021642 pdf Energy Technology srl Operating office Via della Solidarieta 2 1 40056 Valsamoggia Loc Crespellano BO Italy Ph 39 051 6656 611 Fax 39 051 6656 677 ocem ocem com www ocem com VAT Nr IT 031 4821 1208 a division of Energy Technology srl ...

Page 2: ...ification ED RG 04 11 2016 1 4 2 Warranty modification RG RG 15 05 2017 1 5 Add 20KVA power ED RG 17 11 2017 1 6 Diagrams and schematics update RG RG 20 02 2018 1 7 10 and 68 USB note and High T warning RG RG 08 03 2018 1 8 New logo RG RG 23 05 2018 1 9 Add 2 5KVA nominal power CCR Adding multi terminal inductance Remove the remote control and cut out pages Notice 6021732 Remote control notice Not...

Page 3: ...s due to damages or accidents resulting from negligence or lack of due care inadequate supervision or maintenance or erroneous use of the equipment or software Any other causes for which AUGIER shall not be held responsible e g resulting from an case of Force Majeure When Buyer has replaced AUGIER s parts with other parts Buyer must inform AUGIER in writing and without delay of any defects in good...

Page 4: ...ting and maintenance personnel should familiarise and keep themselves trained with resuscitation techniques found in widely published manuals about first aid instructions ELECTROSTATIC DISCHARGE ESD Electronic sub assemblies and boards should be touched only for unavoidable operation replacement for example Before to operate maintenance people must first of all eliminate unwanted electronic charge...

Page 5: ...__________________________ I 15 I 4 2 CONTROL ___________________________________________________________________ I 17 I 4 3 LOCAL INFORMATION FEEDBACK _______________________________________________ I 17 I 4 4 REMOTE INFORMATION FEEDBACK _____________________________________________ I 19 I 5 OPERATION _____________________________________________________________________ I 20 I 5 1 CONFIGURATION _...

Page 6: ...___________ II 29 II 1 3 4 Management by remote control _______________________________________________ II 29 II 2 CONNECTIONS __________________________________________________________________ II 30 II 2 1 POWER AND EARTH __________________________________________________________ II 30 II 2 1 1 LV supply ________________________________________________________________ II 30 II 2 1 2 Earthing ____...

Page 7: ...IV 4 CORRECTIVE ___________________________________________________________________ IV 42 IV 4 1 FUSES ON MOTHER BOARD___________________________________________________ IV 42 IV 4 2 FUSES ON INTERFACE BOARD ________________________________________________ IV 42 IV 4 3 FAULT DIAGNOSIS ___________________________________________________________ IV 43 IV 4 3 1 LV power fault ________________________...

Page 8: ... Abbreviation Definition A Ampere AC Alternating Current B Brightness CCR Constant Current Regulator DC Direct Current EFD Earth Fault Detector HV High Voltage IT Injection Transformer LFD Lamp Fault Detector LV Low Voltage OO Out of order V Volt VA Volt Ampere ...

Page 9: ...nternational standards In order to do this they use an adapted triggering and regulation mechanism that is not affected by external interference and does not emit measurable interference in the Aviation Band between 100 and 400 MHz The output current remains constant with an accuracy of 100mA for mains voltage fluctuations of 5 10 10 for IEC type At the rated load and the rated or higher voltage a...

Page 10: ...onents connected to the power supply with for example the main switch the LV protections the electronics control motherboard the LV fuses and connection terminals It is located in the lower front part of the CCR The High voltage unit situated at the back of the CCR contains all the components connected to the output loop such as the power transformer the lightning arrestors the CI MALT optional an...

Page 11: ...uit selector Both cabinets are provided with hoisting eye rings with or without casters and can be located cuddled up to each other Standard cabinet 2 5 to 15KVA 500mm Wide x 750mm Deep x 1380mm High 20KVA 500mm Wide x 750mm Deep x 1575mm High Protection Index for the Casing IP 21 Contact us for other Protection Indices Distances inter axes if casters option 413 x 640 mm Usage Ambient temperature ...

Page 12: ... sheltered from rain water discharges and chemical agents We must be consulted if the components are to be stored outside or in an ambient temperature out of the range 40 C 55 C I 2 4 DIMENSIONS A mm B mm C mm 2 5 to 15 kVA 1375 500 750 20KVA 1575 500 750 Load 5kVA 7 5kVA 10kVA 15kVA 20kVA Weight 127 kg 185 kg 195 kg 215 kg 315 kg B A C ...

Page 13: ...PTION I 3 1 BLOCK DIAGRAMS See paragraph I 5 for the device operating description I 3 1 1Overview I 3 1 2Electronics I 3 2 GENERAL CIRCUIT DIAGRAMS See APPENDIX A DIAGRAMS Input circuits Main Contactor Power modules LV HV Transformer Output circuits Control Monitoring Measuring Board Interfaces ...

Page 14: ...r 2 5 5 7 5 10 15 20kVA Power factor 97 at nominal voltage and rated resistive load Efficiency 80 at nominal voltage and rated resistive load Output Current Regulation Better than 100mA under the following conditions Power supply voltage 10 Frequency 45 to 66 Hz Load from 0 to 100 Load adaptation The DIAM4200 CCR does not require load adaptation the output voltage is purely sinusoidal at every loa...

Page 15: ...ess state Bx as seen in examples below and above Output current Io Output power Po Output current Io Output voltage Uo Local mode Access is given to B and B in order to increase decrease the brightness Remote control mode Auto is highlighted in order to indicate the current state Brightness selection in local mode Decrease brightness in local mode Increase brightness in local mode Io 0 00A STOP st...

Page 16: ...nt of the CCR in order to connect a lap top computer Rx indicator Data reception on USB connection Tx indicator Data transmission on USB connection Rx Tx Alphanumeric display VFD Blue display 16 x 140 pts upper line information datas lower line key definition Screen saver The brightness decreases automatically or turn off after one hour if the keyboard is not used Turns on again instantly when a k...

Page 17: ...ntrol is either of the multiwire type 20 to 60 DC positive or negative or 120Vac or the dry contact type with internal power supply and or given by the mean of a serial network See paragraph II 2 2 for configuring the remote control type See paragraph I 5 2 for adjusting brightness values and protection levels I 4 3 LOCAL INFORMATION FEEDBACK Alphanumeric display The display shows the RMS current ...

Page 18: ...e load was cut more than 10 in VA Mains power supply outside limits Input voltage lower or greater than 10 Regulation outside limits as error regulation programmed values BAD Interface message control and monitoring board not present or faulty Fault ALARM represents a major fault of the CCR or due to an external event which have stopped the CCR in order to protect itself or the lighting loop In ca...

Page 19: ...lamps appears Burnt lamps level 1 and 2 warnings If option Burnt lamps and FAA type Power drop See the Remote control terminal block connection table in the appendix MODBUS TCP link or Insulated RS485 link A JBUS table is accessible via an ethernet interface an insulated JBUS RS422 485 link or through the USB socket type B in front of the CCR The values in the table are used to control and monitor...

Page 20: ... is shown like press OK to go into the Options menu then scroll through the items until the Param access NO item is displayed Press modif in order to modify the parameter When the NO displayed blinks it is possible to change the parameter press or to in order to change NO to YES Save the modification by pressing OK Press esc twice to go back to the initial state ALL PARAMETERS ARE MODIFIED USING T...

Page 21: ...sible to set two limits of the current range manually using the Current range menu I 5 3 PROTECTIONS I 5 3 1LV power monitoring Mains voltage Duration CCR status Ui 75 of rated voltage 0s CCR stops Power supply Warning Ui 130 of rated voltage 0s CCR stops Power supply warning Ui 85 of rated voltage 60s CCR stops Power supply warning Ui 120 of rated voltage 60s CCR stops Power supply warning 90 Ui ...

Page 22: ...tarts number parameter Go into the menu Alarms and Warnings then Overcurrent I 5 3 5Cancelling Open circuit and Overcurrent faults Faults are memorised during a mains power loss Alarm message to cancel any faults press reset when CCR is energised in the stop mode I 5 4 AUTOMATIC OPERATION The operation of the device is programmed into the software In local mode the brightness selected from the key...

Page 23: ...equipped with an cut out which allows to carry out all maintenance and measurement operations without unscrewing any load terminal or earth connection and without requiring any special tools SEE NOTICE 6021752 I 8 2 EARTH FAULT DETECTOR EFD This option is used to measure the insulation of the load with respect to earth The insulation controller or earth fault detector continually checks the electr...

Page 24: ...an be delivered with or without chassis casters preferably uni directional other models on request I 8 6 BURNT LAMPS DETECTION This option determines the number of burnt lamps in the output load This is carried out by measuring the load Voltage versus Current phase shift Internal parameters of the data collection system must be re initialised each time the loop is modified addition of transformers...

Page 25: ...rnings then Burnt Lamps Fault Remote back indication Each level reached is indicated by a dry contact output The number of fault lamps levels and warnings are transferred to the Jbus table To reset the stored values for 0 and X lamp burned during learning Go in the menu Calibration then When press OK learning is resetting and to determine the number of burnt lamps in the output load it is necessar...

Page 26: ...v 1 9 docx I 26 I 8 9 WIG WAG The CCR can operate in wig wag mode LAHSO applications activating the option flag in the Option menu In the menu Wig Wag it is possible to modify the WigWag tcycle and the WigWag ton t cycle t on B0 B1 B7 ...

Page 27: ...ther bus for monitoring and control 20 A output current In this case parameters in the Jbus file or from ALIZE4000 software are seen as standard max Current 6 6A External pluggable cut out 3 positions The following option can be designed after consultation IP protection 21 Various supply voltage Various output current For that case parameters in the Jbus file are seen as standard max read current ...

Page 28: ...igns of impact Check also that the power transformer shows no signs of being transported in a wrong position and that its protective packaging is not damaged II 1 2 DEVICE LOCATION In deciding the permanent operating location for the device the following points must be kept in mind An easy access must be kept to the front panel with no obstruction preventing the panel being opened CCRs can be plac...

Page 29: ...and the type of protection already present on the CCR The following tables are given for information only for cable lengths between fuse boxes and CCRs of less than 30m Circuit breaker examples MG references 230V Power Supply 400V Power Supply Power LV cable gauge LV circuit breaker LV cable gauge LV circuit breaker 5 kVA 10 mm IC60N 50A C 6 mm IC60N 25A C 7 5 kVA 16 mm IC60N 63A D 10 mm IC60N 40A...

Page 30: ...CCR by the two cage terminals provided the two power cables run from beneath the frame in the left duct and have to be connected to the power supply block in the left upper part of the LV unit Leave a loop in the power cable near the terminal to allow it to be opened II 2 1 2 Earthing The Main Earth circuit must be connected to the earthing stud situated in the lower part of the frame at left exte...

Page 31: ...d plate or on the Cut out plate if the option is present by crimping the lugs φ 8mm onto the core of the cable or onto the two terminals of the FAA isolating switch if this option installed WARNING For all brass screws and bolts of that load plate A TIGHTENING TORQUE RANGING BETWEEN 6 5 and 7 Nm MUST BE RESPECTED Connect the cable screens strap or braided to the CCR ground after having crimped a l...

Page 32: ...on terminal bloc provided on the interface board FAA or IEC type If the cable is screened connect the shield only on 1 side to the frame or at controller s ground terminal The control cables run from the front panel into the rubber grommet and have to be connected to the interface board laid on the frame FOR ALL REMOTE INFORMATION SEE NOTICE 6021732 ...

Page 33: ...ntact Operation with selectors The good practice to select or un select a way is to do it at null current Thus no overcurrent can appear and lamps remain protected At the contrary an instantaneous short circuit total or partial of the load will create an instantaneous overcurrent proportional to the load reduction during the regulation time These repeated overcurrents cause a reduction of the life...

Page 34: ... output current can be unstable It can be necessary to increase the inductance value It is possible to select L1 or L2 inductance moving the cable connection according to the following drawing Keep the wire connected to pin 1 in place move the wire on pin 2 3 or 4 All inductances in the CCR must be connected on the same tapping to balance current in all modules Inductance value LOW VALUE defaultva...

Page 35: ...A I B4 5 20 A I B5 6 60 A Brightness number 6 Maxi current Setting value 100mA Mini current Setting value 100mA Protection Earth fault level 1 1M if option present Earth fault level 2 100K if option present Restarts number 1 Over current level 1 6 80 A 3 Disable time 2 50 s Over current level 2 6 93 A 5 Disable time 1s Over current level 3 8 25A 25 Disable time 200 ms Open circuit current 1 00A Di...

Page 36: ... does not supply the desired current either it is in overload or the load contains transformers with open secondaries missing or burnt lamps II 3 2 3 Value of Open Circuit protection level See paragraph I 5 3 2 II 3 2 4 Value of Overcurrent protection levels See paragraph I 5 3 4 ...

Page 37: ...DIAM4200 2018 AUGIER SA 6021642 DIAM4200 2 5 to 20KVA rev 1 9 docx II 37 II 4 REMOTE CONTROL FOR ALL REMOTE INFORMATION SEE NOTICE 6021732 ...

Page 38: ...on to the power The display lights up 5 Press local button the display seems to The CCR starts up and the output current is displayed on the front panel 6 Progressively increase the brightness levels using the selection buttons while systematically checking the current value shown by the numeric display maximum brightness being fixed at 6 6A 7 Decrease the brightness levels again then stop the CCR...

Page 39: ...e brightness levels using the selection buttons while systematically checking the current value shown by the numeric display maximum brightness being fixed at 6 6A 7 Decrease the brightness levels again then stop the CCR 8 Disconnect from the power connect the Lighting loop or replace the jumpers of the Cut out option If there is any problem e g tripping out Overcurrent do not repeat the tests che...

Page 40: ... different documents will allow the status of the system to be monitored facilitate management of spare part batches and improve if necessary maintenance procedures IV 2 PROCEDURE FOR INTERVENTION Before any intervention on a regulator Carry out the isolation of the CCR by consigning its power supply The isolating device shall be locked and located Check on the CCR the absence of supply voltage Pr...

Page 41: ...ulation which could prevent proper cooling Remove dust from the electronic circuit boards and LV rack elements Check the tightness of power connections Lighting loop Power Earth Check operative functions in local and remote control IV 3 3 EVERY THREE YEARS The frequency with which these operations are carried out will depend on the usage of the CCR Start by a general visual inspection Check intern...

Page 42: ...AM4200 2 5 to 20KVA rev 1 9 docx IV 42 IV 4 CORRECTIVE IV 4 1 FUSES ON MOTHER BOARD FUSE REFERENCE 5x20 3 15A Time lag CODE 10 27584 IV 4 2 FUSES ON INTERFACE BOARD FUSES 3 15AT FUSE 250V 100mAT FUSE 250V 500mAT ...

Page 43: ...s Output current 1 0A for more than 500 ms Measure the output current value Large load increase on the loop caused by circuit switching Measuring board to motherboard link faulty Check state of the ribbon cable between measuring board and motherboard Protection detection level setting on motherboard Check setting of the level in the menu Alarms and warnings then Open circuit IV 4 3 3 Overcurrent f...

Page 44: ...e main power supply of the regulator as well as the circuit breaker on the front panel of the regulator Be sure that no electrical power supply can be provided to the regulator from the installation Security rules of electrical consignment should be applied on the power supply 2 Wait 1 minute for all internal stored energy to be discharged 3 Unscrew the regulator rear panel hex screws and earth ri...

Page 45: ...VDC Or 120Vac Some brightness levels do not work in remote control mode The master switch does not close for a brightness command which causes a fault Faulty link Check the wiring for the remote control links Faulty link Check the wiring for the remote control links Command photoMOS defective Check photoMOS operation with Diagnostic function of ALIZE software Power supply fault Check state of fuse...

Page 46: ...1 FAULT Temp level 2 Main transformer overheat AENA Check environmental conditions WARNING Module x The ambient temperature where the Module x is working is near the limit However the CCR doesn t stop Ensure proper ventilation of the CCR Check that the ventilation holes are not blocked by dust or fans have failed FAULT Module x The ambient temperature where the Module x was working reached the lim...

Page 47: ...gG 10 17590 380 415V 10x38 4A gG 10 05767 10x38 10A gG 10 05768 10x38 10A gG 10 05768 10x38 16A gG 10 05891 10x38 25A gG 10 17586 14x51 32A gG 10 05894 14x51 50A gG 10 05896 22x58 63A gG 10 17587 22x58 80A gG 10 08776 22x58 100A gG 10 17588 Contactor KM 220 240V AF9 4000 10 27053 AF16 4000 10 27054 AF16 4000 10 27054 AF40 4000 10 27877 AF52 4000 10 27915 AF80 4000 10 27916 AF190 30 11 13 380 415V ...

Page 48: ...13191 30 13325 Power supply AL 30 13190 Capacitor C2 10 20841 Capacitor C3 10 20841 Fan 12V 30 12254 Fuse FU 220 240V Fus 550V 14x55 32A 10 26615 380 415V Fus 550V 14x55 20A 10 26761 Module 5KVA 220 240V 30 12210 380 415V 30 12310 LV lightning arrestor PFI DS41 400 10 19975 HV lightning arrestor PF1 PF2 CEA3 10 17854 CEA6 10 17855 CEA9 10 17856 Cut out SEE NOTICE 6021752 Earth injection board MDT ...

Page 49: ...T 1 kVA 2 5 kVA 2 5 kVA 5 kVA 7 5 kVA 10 kVA 15 kVA 20 kVA 25 kVA 30 kVA Power board 30 11637 Daughter board 30 11412 Measurement board 30 08004 Remote control SEE NOTICE 6021732 EMI board 220 240V 30 10087 380 415V 30 10068 Display 30 12449 Keyboard 10 20483 Câbles plats Mother board Mesurement board 30 08947 V APPENDIX A DIAGRAMS ...

Page 50: ...6021642 DIAM4200 2 5 to 20KVA rev 1 9 docx V 50 ...

Page 51: ...DIAM4200 2018 AUGIER SA 6021642 DIAM4200 2 5 to 20KVA rev 1 9 docx V 51 ...

Page 52: ...6021642 DIAM4200 2 5 to 20KVA rev 1 9 docx V 52 ...

Page 53: ...DIAM4200 2018 AUGIER SA 6021642 DIAM4200 2 5 to 20KVA rev 1 9 docx V 53 ...

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Page 55: ...DIAM4200 2018 AUGIER SA 6021642 DIAM4200 2 5 to 20KVA rev 1 9 docx V 55 ...

Page 56: ... 93 29 01 40 home augier com www augier com Energy Technology srl Operating office Via della Solidarieta 2 1 40056 Valsamoggia Loc Crespellano BO Italy Ph 39 051 6656 611 Fax 39 051 6656 677 ocem ocem com www ocem com VAT Nr IT 031 4821 1208 a division of Energy Technology srl ...

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