Energizer PP255 Handbook Download Page 16

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16

 

 

ENERGIZER

 

BATTERY

 

MANUFACTURING

 

VERSION

 

1.2

 

3.4

 ‐‐ 

Multi

Battery

 

Applications

 

 

In

 

some

 

situations,

 

a

 

higher

 

voltage

 

or

 

an

 

increased

 

performance

 

level

 

is

 

desired

 

for

 

a

 

certain

 

application.

  

Zinc

 

Air

 

batteries

 

can

 

be

 

arranged

 

in

 

series

 

or

 

in

 

parallel

 

as

 

needed.

  

Devices

 

that

 

use

 

more

 

than

 

one

 

Zinc

 

Air

 

Prismatic

 

battery

 

introduce

 

additional

 

design

 

considerations.

   

An

 

air

 

plenum

 

and

 

air

 

access

 

is

 

required

 

for

 

each

 

battery,

 

and

 

these

 

can

 

be

 

independent

 

or

 

shared.

   

Additionally,

 

stacked

 

batteries

 

require

 

space

 

above

 

the

 

air

 

hole

 

side

 

of

 

each

 

battery.

  

If

 

two

 

batteries

 

are

 

stacked

 

with

 

the

 

air

 

hole

 

sides

 

facing

 

each

 

other,

 

then

 

a

 

single

 

air

 

plenum

 

can

 

be

 

used.

 

 

3.5

 ‐‐ 

Recommended

 

Cutoff

 

Voltage

 

 

The

 

recommended

 

end

 

of

 

life

 

for

 

Zinc

 

Air

 

batteries

 

is

 

at

 

0.9

 

volts

 

where

 

essentially

 

all

 

available

 

capacity

 

has

 

been

 

used.

  

Below

 

0.9

 

volts

 

additional

 

chemical

 

reactions

 

may

 

take

 

place

 

in

 

the

 

battery

 

which

 

can

 

lead

 

to

 

increased

 

potential

 

for

 

gassing

 

and

 

leakage.

  

Energizer

 

recommends

 

that

 

devices

 

are

 

designed

 

to

 

prevent

 

the

 

battery

 

from

 

being

 

discharged

 

below

 

0.9

 

volts.

  

This

 

can

 

be

 

accomplished

 

preferably

 

by

 

a

 

complete

 

disconnect

 

of

 

the

 

battery

 

circuit

 

or

 

by

 

using

 

a

 

low

 

voltage

 

battery

 

warning.

 

 

3.6

 ‐‐ 

Fuel

 

Gauging

 

 

Zinc

 

Air

 

Prismatic

 

batteries

 

have

 

a

 

relatively

 

flat

 

discharge

 

curve

 

compared

 

to

 

existing

 

Alkaline

 

solutions,

 

with

 

the

 

discharge

 

curve

 

sloping

 

more

 

at

 

increased

 

discharge

 

rates.

   

This

 

can

 

be

 

seen

 

in

 

Figure

 

4

 

and

 

Figure

 

6

.

  

Although

 

the

 

relatively

 

flat

 

discharge

 

curve

 

makes

 

the

 

Zinc

 

Air

 

system

 

more

 

challenging

 

to

 

fuel

 

gauge

 

with

 

conventional

 

voltage

only

 

measurements,

 

the

 

flat

 

voltage

 

profile

 

helps

 

make

 

device

 

performance

 

consistent

 

throughout

 

the

 

life

 

of

 

the

 

battery.

   

A

 

more

 

sophisticated

 

algorithm

 

incorporating

 

additional

 

measurements

 

that

 

are

 

tailored

 

to

 

the

 

specific

 

application

 

may

 

be

 

necessary.

  

This

 

is

 

similar

 

to

 

what

 

is

 

required

 

for

 

Lithium

 

Iron

 

Disulfide

 

and

 

rechargeable

 

Nickel

 

Metal

 

Hydride

 

batteries.

 

Summary of Contents for PP255

Page 1: ...Energizer Zinc Air Prismatic Handbook Including performance and design data for the PP355...

Page 2: ...ons 7 2 2 Performance at Other Environmental Conditions 8 2 3 Pulse Capability 9 2 4 Service Maintenance 10 2 5 Activation Time and Air Requirements 11 3 Application and Design Considerations 12 3 1 A...

Page 3: ...h zinc The thin air electrode eliminates the need to contain both reactants in the battery so the majority of the battery can be filled by the zinc anode As a result Zinc Air provides the highest avai...

Page 4: ...y s devices often requiring a thinner battery solution The thinnest round cell available is the AAAA battery at approximately 8 mm and many Lithium Ion rechargeable solutions have a thickness of 5 mm...

Page 5: ...all systems and a continuous 50mA current drain to a 0 9 volt cutoff Figure 3 Comparison of Zinc Air versus Other Battery Technologies 156 450 565 396 371 522 343 890 0 100 200 300 400 500 600 700 80...

Page 6: ...es Energizer Zinc Air Prismatic batteries provide an ideal form factor for devices with a thin profile The family of battery sizes is shown in Figure 5 ranging from AAA Alkaline volume equivalent to t...

Page 7: ...ergizer Zinc Air Prismatic Batteries perform well over a wide range of environmental conditions and in intermittent applications as well Figure 6 contains typical discharge curves for the PP355 under...

Page 8: ...the major markets for both devices and batteries Combinations of daily morning and afternoon temperature and humidity were compiled and analyzed to determine reasonable temperature and humidity extre...

Page 9: ...emperatures and all intermittencies Each battery was exposed to the specified conditions for the entire test duration Figure 9 demonstrates the service obtained from a PP355 battery at 35 C 75 RH 35 C...

Page 10: ...or to use These tabs seal the air holes against oxygen and water ingress To obtain the full battery performance the tab should be removed only immediately prior to use When the battery is sealed by th...

Page 11: ...e PP355 may take a couple of seconds to air up enough to sustain a 50 mW load above 1 volt Based on the time it will take a consumer to remove the tab insert the battery into the device close the batt...

Page 12: ...n sustain For example a device might require 10 mA of current compared to the maximum of 100 mA that a PP355 can sustain This technique works best for devices that have a low average drain rate with l...

Page 13: ...mplished by creating an access path to the sealed volume of air within a device The air access path is designed to allow a desired amount of air to flow to the sealed volume of air which includes the...

Page 14: ...ctrically conductive on all surfaces and flat battery contacts are recommended Leaf spring contacts are preferred over coil springs as coil springs are more prone to shorting Positive contact should b...

Page 15: ...flow to below what is required for device operation Figure 14 Battery Orientation and Device Contacts Reversal Protection Battery reversal protection is recommended for battery operated devices to pr...

Page 16: ...s may take place in the battery which can lead to increased potential for gassing and leakage Energizer recommends that devices are designed to prevent the battery from being discharged below 0 9 volt...

Page 17: ...tests performed include multiple temperature cycling deep discharge direct short thermal abuse abusive charge Safety test performance is consistent with that of standard alkaline and indicates no safe...

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