Endress ESE 20YW/RS Original Operating Manual Download Page 7 | Manualshive

Page: 7 / 52

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Status at: June 2016

Rental Line

7

Documentation

2

In addition to these operating instructions, the following doc-
uments are relevant for the generator:



Operating manual and maintenance instructions for the
engine



Operating manual for the alternator



Circuit diagram for the generator



Test protocol for the power generator



Replacement parts for the power generator

The operating manual and the maintenance instructions
from the engine manufacturer are integral components of
these instructions and must be observed.

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Summary of Contents for ESE 20YW/RS

Page 1: ...ESE 20YW RS Article No 333 271 ESE 30YW RS Article No 333 272 ESE 35YW RS Article No 333 273 ESE 45YW RS Article No 333 274 ESE 50YW RS Article No 333 275 ORIGINAL OPERATING MANUAL...

Page 2: ...2016 ENDRESS Elektroger tebau GmbH This documentation and parts thereof are subject to copy right Any use or modification beyond the restrictions of the Copyright Act is forbidden and subject to penal...

Page 3: ...substances 8 Warning of hot surfaces 8 General Safety Regulations 9 4 Important safety warning 9 Intended use 10 Residual risks 10 Operating personnel qualifications and obligations 13 Danger zones an...

Page 4: ...off 36 Connecting up to consumers 37 Fuel cock external fuelling 40 9 Disposal 41 Extended functions 42 10 Remote start device 42 Mains network failure automat 42 Maintaining the generator 43 11 Main...

Page 5: ...areas on the generator 14 Table 6 1 Control buttons of the E MCS 6 0 24 Table 6 2 Operation displays for the E MCS 6 0 25 Table 6 3 Display and control buttons of the E MCS 6 0 25 Table 9 1 Switching...

Page 6: ...on using the generator safely and appropriately Complying with this information helps to avoid hazards reduce repair costs and downtime increase the reliability and service life of the generator Howev...

Page 7: ...ting manual and maintenance instructions for the engine Operating manual for the alternator Circuit diagram for the generator Test protocol for the power generator Replacement parts for the power gene...

Page 8: ...ymbol indicates activities during which there is the danger of an electric shock possibly with lethal conse quences Warning of toxic substances This warning symbol indicates activities during which th...

Page 9: ...gned to operate electrical equipment with appropriate power output requirements Oth er applications can lead to injury to the operating personnel and to damage to the generator as well as other damage...

Page 10: ...ator is only to be used outdoors within the indicat ed voltage output and nominal rpm ranges see name plate The generator is not to be connected up to other energy dis tribution systems e g public pow...

Page 11: ...ions the specific warnings given in these operating instruc tions the specific service instructions for the planned use Risk of death to persons at the generator can be caused by Incorrect use Inappro...

Page 12: ...uitable hoisting gear Material damage to other equipment in the operating area of the generator can be caused by Inappropriate handling An overvoltage or an undervoltage The generator s performance or...

Page 13: ...s understand the content of the chapter General Safe ty Regulations be able to use and implement the content of the chapter General Safety Regulations in practice be trained and instructed according t...

Page 14: ...s to be undertaken within the individual life cycles Life cycle Activity Danger zone Work area Transport on vehicles Radius of 5 0 m 1 0 m from the outer edge with a forklift with a crane Operation Se...

Page 15: ...or spark inducing devices in the generator s danger area Protect the generator against dirt and foreign matter during operation The authorised personnel are responsible for the operational reliability...

Page 16: ...tart up The generator should be earthed by an electrician according to the form of network used Do not cover the equipment during use Do not obstruct or block the air supply Devices must not be connec...

Page 17: ...Status at June 2016 Rental Line 17 It is prohibited to clean the generator when it is still hot Do not use a high pressure cleaner...

Page 18: ...longer period of time Correct putting out of service is described in the engine op erating manual and maintenance instructions Wherever possible store the generator in a dry and locked room A copy of...

Page 19: ...ality of the generator are de scribed in this section Views of the generator Figure 6 1 Views of the generator 1 Alternator side 2 Connector panel control panel 3 5 Engine side Forklift pockets 4 6 Cr...

Page 20: ...e interior on the right side 1 Filling opening engine oil 6 Valve lever drain oil 2 Oil dipstick 7 Fuel pre filter with a water separator 3 4 5 Engine oil filter Tank filling opening 3 way fuel valve...

Page 21: ...ntal Line 21 Components in the interior on the left side Fig 6 3 Components in the interior on the left side 1 Main battery switch 3 Oil suction pump 2 Hose to the oil drain points 4 Air filter 5 Star...

Page 22: ...E MCS 6 0 2 Piezo buzzer acoustic warning 3 Line and residual current circuit breaker 4 6 8 10 Sub assembly with a Schuko socket 1 piece and CEE sockets 4 pieces Remote start socket Operating hours co...

Page 23: ...iate the stopping process for the generator Re peated pressing of the button or holding it down for longer than 2 seconds suspends the currently running phase of the stopping pro cess for example cool...

Page 24: ...e MAN Use this button to switch the GCB generator circuit breaker off or on manually Please note that certain condi tions must apply otherwise the GCB generator circuit breaker switching on will be bl...

Page 25: ...ton to leaf through the displayed pages See the chapter Display window and page structure under this table for more details 17 UP button Use this button to increase the value 18 DOWN button Use this b...

Page 26: ...shows the history log in the or der in which the last recording is shown as the first NOTE The History pages and Set points are now only available if you select the interface Engineer not User See the...

Page 27: ...Status at June 2016 Rental Line 27 6 1 1 2 Alarms 6 1 1 3 Leaf through the ECU alarms...

Page 28: ...Dimensions 28 Rental Line Status at June 2016 6 1 1 4 Changing the setting value...

Page 29: ...Status at June 2016 Rental Line 29 6 1 1 5 Password display...

Page 30: ...Dimensions 30 Rental Line Status at June 2016 6 1 1 6 Information window of the controller...

Page 31: ...Status at June 2016 Rental Line 31 6 1 1 7 Adjustment of the display contrast...

Page 32: ...and removed Setting up the generator Proceed as follows to set up the generator The following requirements must be met An even and firm substratum outdoors There are no inflammable materials at the op...

Page 33: ...Using the wrong fuel will destroy the engine Use only diesel fuel Earth the generator The generator should be earthed by an electrician according to the form of network used As standard the generator...

Page 34: ...rn the fuel cock to the position OWN TANK Fig 9 1 Fuel cock fuelling device adequate supply and removal of air a connected and operational starter battery device switched off WARNING Operating fluids...

Page 35: ...pre heating phase The engine starts after the preheating phase The engine has started The electrical devices can be connected and or hooked up after a warming up phase of about one minute The generato...

Page 36: ...red LED begins to flash The engine stops after the cooling run on period 3 Press the STOP button Fig 8 2 Switching the generator off a second time the engine stops immediately without a cooling run on...

Page 37: ...Sockets of the Protection Class IP67 should be used for the CEE sockets Sockets of the Protection Class IP54 should be used for the Schuko sockets Only connection lines in the quality H07RN F or the...

Page 38: ...ection to the terminal strip may only be undertaken when supervised by an electrician Fig 8 4 Connect consumers over a terminal strip Only connection lines in the quality H07RN F or the equiva lent sh...

Page 39: ...Status at June 2016 Rental Line 39...

Page 40: ...ch position Operation 1 EXTERNAL REFUELLING 2 OWN TANK Table 9 1 Switching positions for the fuel cock fuelling device Establish external fuelling as follows 1 Move the fuel cock into Position 1 2 Con...

Page 41: ...author ised ENDRESS generator dealer is happy to advise you Please observe the pertinent environmental protection regu lations when disposing of the old oil We recommend bring ing the oil in a closed...

Page 42: ...e 8 1 Starting the generator manually Mains network failure automat The generator can be run as as network failure automat in combi nation with a remote start socket Fig 10 1 Remote start socket and t...

Page 43: ...asks specified in the maintenance plan according to the specifications in the enclosed operating and maintenance instructions for the engine These operat ing and maintenance instructions of the engine...

Page 44: ...tery compartment Figure 11 1 Replacing the battery 4 Prepare a new battery 5 The battery cables must first be screwed onto the POSI TIVE terminal then onto the NEGATIVE terminal and then put on the te...

Page 45: ...disposal of such parts and substances Your author ised ENDRESS generator dealer is happy to advise you Please observe the pertinent environmental protection regu lations when disposing of the old oil...

Page 46: ...ctrical reliability must be checked in accordance with the applicable VDE regulations EN and DIN standards and especially the current version of the accident prevention reg ulations Observe the guidel...

Page 47: ...ller is defective Call service staff Strong voltage fluctuations occur The engine runs irregularly Call service staff The speed control works er ratically or insufficiently Call service staff The engi...

Page 48: ...ff The engine turns briefly and then shuts down Too little fuel in the tank Refuel The oil level is too low Add oil The fuel filter is clogged Replace the fuel filter The refuelling device s sieve is...

Page 49: ...400V 3 PRP 17 9 30 5 30 5 42 44 kVA Nominal output factor 0 8 cos Nominal frequency 50 Hz Nominal speed 1500 min 1 Nominal voltage 3 400 V Nominal voltage 1 230 V Rated current 3 25 8 44 44 60 6 63 5...

Page 50: ...Dimensions 50 Rental Line Status at June 2016...

Page 51: ...Status at June 2016 Rental Line 51 Dimensions 15...

Page 52: ...Dimensions 52 Rental Line Status at June 2016 Fig 15 1 Dimensions 20YW 50YW...

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