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BA02183C/66/EN/01.21

Summary of Contents for SS2000XP

Page 1: ...Products Solutions Services BA02183C 66 EN 01 21 For use with version HC12 Device Firmware Operating Instruction SS500XP SS2000XP TDLAS Gas Analyzer CSA Class I Division 1 Groups B C and D T4...

Page 2: ...No part of this manual may be reproduced in whole or in part without the express written permission of Endress Hauser Endress Hauser reserves the right to change product design and specifications at...

Page 3: ...e Shipping Box 3 1 Inspecting the Analyzer 3 1 Installing the Analyzer 3 1 Hardware and tools for installation 3 2 Hardware 3 2 Tools 3 2 Lifting carrying the analyzer 3 3 Mounting the analyzer 3 3 Co...

Page 4: ...00XP SS2000XP Gas Analyzer BA02183C ii Endress Hauser Service repair order B 17 Renewity returns B 18 Before contacting Service B 18 Packing B 18 Storage B 19 Disclaimers B 19 Warranty B 20 Index Inde...

Page 5: ...th this manual by reading the Table of Contents There are a number of options and accessories available for the SS500XP SS2000XP analyzers This manual has been written to address the most common optio...

Page 6: ...es e g heat arching sparking etc Toxins Endress Hauser analyzers measure a variety of gases including high level H2S Follow all safety protocols governing toxic gases and potential leaks Inhalation In...

Page 7: ...ment for hazardous voltage Contact may cause electric shock or burn Turn off and lock out system before servicing Failure to follow all directions or substitution of components may result in explosion...

Page 8: ...me of sampling Most SS500XP SS2000XP analyzer systems are configured for use at extractive natural gas sampling stations Differences between the SS500XP and SS2000XP The SS500XP and SS2000XP are singl...

Page 9: ...gh the sample attenuation occurs via absorption by the trace gas with absorption cross section According to the Beer Lambert absorption law the intensity remaining I as measured by the detector at the...

Page 10: ...es the wavelength with current but also causes the corresponding output power to increase By normalizing the signal by the incident intensity any laser output fluctuations are canceled and a typical y...

Page 11: ...he harmonic component of the signal that is at twice the modulation frequency 2f as shown in Figure 1 4 This phase sensitive detection enables the filtering of low frequency noise caused by turbulence...

Page 12: ...drive the laser collect the signal analyze the spectra and provide measurement output signals Power is connected to the analyzer from an external power source through the bottom of the enclosure Refer...

Page 13: ...panel AC for single channel systems SS500XP SS2000XP TEMPERATURE CONTROL BOARD POWER SUPPLY FUSE F1 ASSIGNABLE ALARM GENERAL FAULT ALARM NO COMMON NC 4 20 mA CURRENT LOOP BOARD STACKED BACK PLANE BOAR...

Page 14: ...board DC for single channel systems SS500XP SS2000XP ASSIGNABLE ALARM GENERAL FAULT ALARM NO COMMON NC 4 20 mA CURRENT LOOP BOARD STACKED 4 20 mA SERIAL SIGNAL CONNECTIONS MEASUREMENT CELL POWER SUPPL...

Page 15: ...you need to replace a fuse use only the same type and rating of fuse as the original as listed in Table 1 1 Table 1 1 Fuse specifications DWG Ref Volt age Description Rating Figure 1 6 F1 120 VAC Min...

Page 16: ...SS500XP SS2000XP Gas Analyzer BA02183C 1 12 Endress Hauser THIS PAGE INTENTIONALLY LEFT BLANK...

Page 17: ...any part of the sample system Exposure to toxic gas H2S Follow the procedure below if there has been any suspected leak from the sample system and accumulated SCS enclosure 1 Purge the SCS enclosure...

Page 18: ...rotection against accidental contact with voltage up to 1000 V IEC 900 ASTF F1505 04 VDE 0682 201 Explosion hazard Any work in a hazardous area must be carefully controlled to avoid creating any possi...

Page 19: ...B 17 Inspecting the Analyzer Unpack and place the unit on a flat surface Carefully inspect all enclosures for dents dings or general damage Inspect the inlet and outlet connections for damage such as...

Page 20: ...cluded 1 Stainless steel tubing Endress Hauser recommends using 1 4 in O D x0 035 in wall thickness seamless stainless steel tubing 1 2 in conduit hubs Conduit rigid Source of plant nitrogen gas 4 SCF...

Page 21: ...ional analyzer hood or equivalent to minimize sun exposure 2 Locate the mounting holes on your unit Refer to Figure A 1 on page A 3 3 For wall installations mark the centers of the holes in the mounti...

Page 22: ...closure door Take care not to disturb the electrical assembly inside 2 Run conduit from the power distribution panel to the tapped hole at the bottom of the analyzer enclosure Refer to Figure A 2 on p...

Page 23: ...he neutral wire to the terminal marked NEU and the hot wire to the terminal marked LINE as shown in Figure 3 1 For DC systems connect the minus wire to the terminal marked and the positive wire to the...

Page 24: ...elays and the external serial cable s through the conduit into the electronics enclosure 4 Strip back the jacket and insulation of the current loop digital output relays and serial cables just enough...

Page 25: ...7 8 Re insert the mating terminal block into its base and verify that each connection is secure Table 3 1 Output signal connections Terminal Description D Conn Color 1 CH A Serial RX Pin 3 Black 2 CH...

Page 26: ...Locate the 4 20 mA board s in the center of the electronics enclosure as shown in Figure 1 6 or Figure 1 7 4 Remove the jumper JMP1 shown in Figure 3 3 connecting the center pole to point A 5 For 4 2...

Page 27: ...substance with excellent adhesion that maintains rain tightness and grounding continuity between conduit fittings This lubricant has proven very effective between parts made of dissimilar metals and...

Page 28: ...ed surface at least five threads wide as shown below 2 Screw the female pipe thread onto the male fitting until the lubricated threads are engaged Eyes May cause minor irritation Skin May cause minor...

Page 29: ...ground Electrical Communications Input Voltages 2 2 Supply voltage not to exceed 10 of nominal Transient over voltages according to Overvoltage Category II 100 to 240 VAC 50 60 Hz single phase only 18...

Page 30: ...z single phase only 18 to 32 VDC Optional Contact Rating Inductive Load 250V 3A N O contact 1 5A N C contact 24V 1A N O and N C contact Communication Analog 2 4 20mA Isolated 1200 ohms 24 VDC max load...

Page 31: ...BA02183C SS500XP SS2000XP Gas Analyzer Endress Hauser A 3 Figure A 1 SS500XP SS2000XP outline and mounting dimensions MOUNTING BRACKETS...

Page 32: ...SS500XP SS2000XP Gas Analyzer BA02183C A 4 Endress Hauser 4 50 PWR INPUT 3 4 14 FNPT DATA CONTROLS 3 4 14 FNPT 7 50 4 56 4X 75 Figure A 2 SS500XP SS2000XP bottom view power and data controls input...

Page 33: ...BA02183C SS500XP SS2000XP Gas Analyzer Endress Hauser A 5 Figure A 3 Electrical schematic for SS500XP SS2000XP customer connections...

Page 34: ...GND BLU POWER P2 BLU W2 V IN 2900000180 BRN J1 24V LINE FILTER A7 GND A6 GRN SUPPLY BRN BACK PLANE 2300000030 W7 N L J1 T 5 0 5 TEMP A OPT HEAD A PRES A P2 P2 P1 GRY WHT SAMPLE CELL A5 BRN PRES P1 W6...

Page 35: ...Control Board 1 1 Contact Service before attempting replacement Replacing this component without technical support could cause damage to other components 0190216400 Power Supply 24 VDC 1 8000002692 Po...

Page 36: ...SS500XP SS2000XP Gas Analyzer BA02183C A 8 Endress Hauser THIS PAGE INTENTIONALLY LEFT BLANK...

Page 37: ...sit on the optics or interfere with the measurement in some other way Although the analyzer is designed to withstand some contamination it is recommended to always keep the sampling lines as contamina...

Page 38: ...r a P T Fail Error fault Electrical Noise High levels of electrical noise can interfere with laser operation and cause it to become unstable Always connect the analyzer to a properly grounded power so...

Page 39: ...r nitrogen Torque wrench Permanent marker Flashlight Determining the type of cell mirror Measurement cells will come equipped with either a glass or stainless steel mirror The stainless steel mirrors...

Page 40: ...sible purge the system with nitrogen for 10 minutes 4 Carefully mark the orientation of the mirror assembly on the cell body 5 Gently remove the mirror assembly from the cell by removing the six socke...

Page 41: ...en the 6 socket head cap screws evenly with a torque wrench to 13 in lbs Replacing the stainless steel mirror To replace the stainless steel mirrors If your system has been configured with a stainless...

Page 42: ...tside of the mirror taking care not to touch the mirror surface 9 Carefully place the new stainless steel mirror onto the cell making sure the O Ring is properly seated Process samples may contain haz...

Page 43: ...d materials 9 16 in wrench 7 8 in wrench 9 64 in Allen wrench Flat head screwdriver Phillips head screwdriver Metal pick Military grade stainless steel PTFE tape or equivalent Dry nitrogen Isopropyl a...

Page 44: ...m the circular connector inside the enclosure For new model pressure sensors with quick disconnects detach the pressure sensor cable from the pressure sensor at the connector using a Phillips head scr...

Page 45: ...measurement cell on a clean flat surface with the pressure sensor facing up Refer to Figure B 4 13 Using a 9 16 in wrench secure the flange while using a 7 8 in wrench to remove the old pressure sens...

Page 46: ...lling Refer to Figure B 6 15 Remove the new pressure sensor from the packaging Retain the black connector cap on the sensor do not remove 16 Wrap stainless steel PTFE tape around the threads at the to...

Page 47: ...8 19 Using the 9 16 in wrench to hold the flange in place turn the sensor clockwise with a 7 8 in wrench until tight Two or three threads on the pressure sensor should still be visible 20 Remove the b...

Page 48: ...o Start Validation a If the system passes the pressure sensor replacement is successful b If the system does not pass refer Service on page B 17 for instruction Peak Tracking Reset Procedure The analy...

Page 49: ...Turn off the power to the unit and check the opti cal head cables for a loose connection Do not disconnect or reconnect any optical head cables with the power connected Check the inlet and outlet tub...

Page 50: ...s Hauser refer to To read diagnostic data with HyperTerminal in the Device Param eters manual Track Fail Error Refer to the Device Parameters manual for instruc tion on system faults Reset the peak tr...

Page 51: ...cted device can accept a 4 20 mA signal The analyzer is set to source cur rent Make sure the device is connected to the correct terminals on the green connector see Figure 3 2 on page 3 7 Check the op...

Page 52: ...the Device Parameters manual Reading goes to full scale If 4 20 mA Alarm Action is set to 1 look on display for a fault message refer to the Device Parameters manual for instruction on system faults a...

Page 53: ...connections with an ohmmeter Make sure to select the correct COM port that the cable is plugged into Current loop is stuck at 4 mA or 20 mA On the current loop board check the voltage between the end...

Page 54: ...your technical request Packing Endress Hauser s SS500XP and SS2000XP analyzers and auxiliary equipment are shipped from the factory in appropriate packaging Depending on the size and weight the packa...

Page 55: ...rom entering the system 12 Pack the equipment in the original packaging in which it was shipped if available If the original packaging material is no longer available the equipment should be adequatel...

Page 56: ...oduct or part thereof which is returned at Customer s expense to Endress Hauser s plant This warranty shall apply only if Customer notifies Endress Hauser in writing of the defective product promptly...

Page 57: ...losure Electronics 3 4 3 6 3 8 Excessive sampling Gas pressure B 13 Gas temperature B 13 Excessive sampling gas temperature B 2 F Faults Null Fail Error B 14 P T Fail Error B 2 B 14 Power Fail Error B...

Page 58: ...mmon problems B 1 Resonances Natural frequencies S Sample condition system SCS B 6 Sample gas 1 4 Serial cable 3 6 Serial connection 3 6 Signal wires 3 6 Stainless steel tubing B 1 System models SS200...

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Page 60: ...www endress com BA02183C 66 EN 01 21...

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