Endress+Hauser SpectraSensors SS2100r Hardware Manual Download Page 3 | Manualshive

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100

Houston, TX 77043-1223

Tel: 800.619.2861

Fax: 713.856.6623

www.spectrasensors.com

Copyright © 2018 SpectraSensors, Inc. No part of this manual may be reproduced in
whole or in part without the express written permission of SpectraSensors, Inc.
SpectraSensors reserves the right to change product design and specifications at any
time without prior notice.

SS2100

SS2100r

H

2

S

Analyzer

(Rack Mount)

Hardware Manual

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Summary of Contents for SpectraSensors SS2100r

Page 1: ...SS2100r H2S Analyzer Rack Mount Hardware Manual P N 4900002189 rev D...

Page 2: ......

Page 3: ...om Copyright 2018 SpectraSensors Inc No part of this manual may be reproduced in whole or in part without the express written permission of SpectraSensors Inc SpectraSensors reserves the right to chan...

Page 4: ......

Page 5: ...Installing the Analyzer 2 1 Lifting carrying the analyzer 2 1 Mounting the analyzer 2 2 Connecting electrical power to the analyzer 2 2 To connect electrical power to the analyzer 2 3 Connecting the s...

Page 6: ...ling lines clean B 3 Excessive Sampling Gas Temperatures and Pressures B 4 Electrical Noise B 4 Cleaning the Mirrors B 4 Tools and Supplies B 5 To clean the mirrors B 5 Instrument Problems B 7 Service...

Page 7: ...Figure 1 7 View of right and left sides of analyzer enclosure with side panels removed 1 10 Figure 1 8 Analyzer electronics assembly 1 11 Figure 1 9 Label placement on front and rear of analyzer encl...

Page 8: ...SS2100r H2S Analyzer iv 4900002189 rev D 3 7 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 9: ...e 1 1 Fuse specifications 1 12 Table 2 1 9 pin D sub connector pin assignments 2 4 Table A 1 General analyzer specifications A 1 Table A 2 Replacement parts for SS2100r A 2 Table B 1 Potential instrum...

Page 10: ...SS2100r H2S Analyzer vi 4900002189 rev D 3 7 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 11: ...able of Contents This manual addresses the most common configuration of the SS2100r Images tables and charts are included to provide a visual understanding of the analyzer and its functions Special sy...

Page 12: ...the NASA Caltech Jet Propulsion Laboratory JPL for the purpose of commercializing space proven measurement technologies initially developed at JPL SpectraSensors was acquired by the Endress Hauser Gro...

Page 13: ...le than traditional surface based sensors that are subject to surface contamination In its simplest form a diode laser absorption spectrometer typically consists of a sample cell with a mirror at one...

Page 14: ...ystem s relative intensity to mirror contamination The positive slope of raw data results from ramping the current to tune the laser which not only increases the wavelength with current but also cause...

Page 15: ...surements that are unaffected by mirror contamination 3 0 2 5 2 0 1 5 1 0 0 5 Incident Energy I0 Raw Signal I Raw Signal I Contaminated Mirrors Wavelength a u Signal a u 0 0 Figure 1 2 Typical raw sig...

Page 16: ...a sophisticated signal detection technique called wavelength modulation spectroscopy WMS When employing WMS the laser drive current is modulated with a kHz sine wave as the laser is rapidly tuned A lo...

Page 17: ...outputs Quick disconnect fittings are provided for the sample supply and return lines Inside the analyzer enclosure there are two compartments as shown in Figure 1 6 and Figure 1 7 The left compartmen...

Page 18: ...SS2100r H2S Analyzer 1 8 4900002189 rev D 3 7 18 Figure 1 5 View of front and rear panels of the analyzer...

Page 19: ...Introduction Hardware Manual 1 9 Figure 1 6 View of inside the analyzer enclosure with top panels removed...

Page 20: ...SS2100r H2S Analyzer 1 10 4900002189 rev D 3 7 18 Figure 1 7 View of right and left sides of analyzer enclosure with side panels removed...

Page 21: ...e spectra A DIN rail holds fused terminal blocks the temperature controller and solid state relay for the heater powered relays controlling the solenoid valves and un powered relays serving as alarm c...

Page 22: ...x 20 mm Time Delay 250VAC 1 0A Figure 1 8 F3 24 VDC Miniature Fuse 5 x 20 mm Time Delay 250VAC 1 6A Figure 1 5 F4 F5 230 VAC Miniature Fuse 5 x 20 mm 250VAC 5 0A Fuse Rating label stating maximum vol...

Page 23: ...y grounding points INVISIBLE LASER RADIATION Avoid exposure to beam Class 3b Radiation Product Refer servicing to the manufacturer qualified personnel INVISIBLE LASER RADIATION Avoid exposure to beam...

Page 24: ...ARK LABEL ANALYZER RATING LABEL GENERAL WARNING LABEL MANUFACTURER LABEL SYSTEM SERIAL TAG FRONT REAR SAMPLE CELL PRESSURE SET 689 5 MBAR MAX 10 PSIG MAX MAXIMUM CELL PRESSURE LABEL MAXIMUM SAMPLE PRE...

Page 25: ...Introduction Hardware Manual 1 15 Figure 1 10 Label placement on the inside of the analyzer enclosure...

Page 26: ...REV ELECTRIC SHOCK WARNING LABEL TERMINAL LABEL FUSE LABEL ENERGIZED FUSE WARNING LABEL ENERGIZED FUSE WARNING LABEL PROTECTIVE EARTH GROUND LABEL ELECTRIC SHOCK WARNING LABEL GENERAL WARNING LABEL Fi...

Page 27: ...t surface Carefully inspect the enclosure for dents dings or general damage Inspect the input and output connections flow meter temperature gauge keypad and display for damage Report any damage to the...

Page 28: ...porting the analyzer when slid clear of the rack for inspection or maintenance Refer to the as built drawings for detailed mounting dimensions Connecting electrical power to the analyzer The analyzer...

Page 29: ...ing on which terminals are used normally open NO or normally closed NC The relay for the General Fault Alarm is configured to be fail safe or normally energized so the dry contact will open in the eve...

Page 30: ...rn lines 1 Determine appropriate tubing routes from the sample supply and sample return points to the analyzer 2 Run stainless steel tubing from the sample supply and sample return points to the sampl...

Page 31: ...op output in the field from source to sink The work must be performed by personnel qualified in electronics assembly To change the 4 20 mA board from source to sink 1 Disconnect power from the analyze...

Page 32: ...put below 6 Replace and the left side enclosure cover Calibrating the analog output 1 Connect a calibrator and digital multi meter into the circuit 2 On the analyzer keypad press 2 Mode 2 the password...

Page 33: ...perator s Manual Conditioning the Analyzer The sample conditioning system for the SS2100r is built into the analyzer system Newly installed systems may have some trace contaminants and or are intended...

Page 34: ...SS2100r H2S Analyzer 2 8 4900002189 rev D 3 7 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 35: ...ficiency indicator is mounted at the outlet of the scrubber as shown in Figure 3 2 and Figure 3 3 The powder material in the scrubber efficiency indicator changes color from turquoise to dark grey if...

Page 36: ...0r H2S Analyzer 3 2 4900002189 rev D 3 7 18 Figure 3 1 Predicted scrubber lifetime based on average H2S load SCRUBBER CLAMP SCRUBBER SWAGELOK NUTS FLOW Figure 3 2 Scrubber and scrubber efficiency indi...

Page 37: ...H2S Scrubber Hardware Manual 3 3 Figure 3 3 H2S scrubber efficiency indicator front view of analyzer Figure 3 4 H2S scrubber efficiency indicator before and after breakthrough...

Page 38: ...r Powering Down the Analyzer in the Firmware Manual 2 Turn off the process gas 3 Allow the sample to flow until all residual gas has been dissipated from the lines as indicated by no flow on the sampl...

Page 39: ...pectraSensors recommends using a liquid leak detector 17 Disconnect the bottle of nitrogen and connect the process gas line to the sample supply port at the specified supply pressure 18 Turn on the pr...

Page 40: ...the Analyzer in the Firmware Manual Disposal of Used Scrubbers 1 Discard used scrubber and scrubber indicator in appropriate receptacle Depleted H2S scrubbers and scrubber indicators contain predomina...

Page 41: ...libration Certificate Measurement Cell Flow Rate Refer to the Calibration Certificate Contaminant Sensitivity None for gas phase glycol methanol amines or mercaptans Electrical Communications Input Vo...

Page 42: ...cing this component without technical support could cause damage to other components Refer to Service Contact on page B 11 4500002012 Fuse Miniature 5 x 20 mm 1 Amp 110 VAC 1 Amp 240 VAC 2 4500002016...

Page 43: ...ttempting replacement Replacing this component without technical support could cause damage to other components Refer to Service Contact on page B 11 1 0219900017 Kit Cleaning Tools Optical Cell No Ch...

Page 44: ...SS2100r H2S Analyzer A 4 4900002189 rev D 3 7 18 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 45: ...tential hazards present when servicing the analyzer Mitigating risks Refer to the instructions for each situation listed below to mitigate associated risks Class 3B invisible laser radiation possible...

Page 46: ...the system enclosure Electrocution hazard 1 Shut off power at the main disconnect external to the analyzer 2 Remove the analyzer system cover If service must be performed with power engaged gain adjus...

Page 47: ...nes as contamination free as possible To keep the sampling lines clean 1 Make sure that a membrane separator filter included with most systems is installed ahead of the analyzer and operating normally...

Page 48: ...levels of electrical noise can interfere with laser operation and cause it to become unstable Always connect the analyzer to a properly grounded power source Cleaning the Mirrors If contamination make...

Page 49: ...outgassing grease Flashlight To clean the mirrors 1 Power down the analyzer following the procedure outlined in To power down the analyzer in the Firmware Manual 2 Isolate the sample conditioning sys...

Page 50: ...able gloves 9 Double fold a clean sheet of lens cleaning cloth and clamp near and along the fold with the hemostats or fingers to form a brush Process samples may contain hazardous material in potenti...

Page 51: ...asurement cell or 17 in lbs 0 8 m measurement cell Instrument Problems If the instrument does not appear to be hampered by gas leaks contamination excessive sampling gas temperatures and pressures or...

Page 52: ...alignment problem Refer to Service Contact on page B 11 for information Possible mirror contamination issue Contact a factory service representa tive for information If advised to do so clean the mirr...

Page 53: ...llow wires and 24 VDC on orange wires from power supply Check connections on display commu nication and power cables Strange characters appear on front panel display Check connections on display commu...

Page 54: ...hould be near 4 7 VDC If not the problem is probably on the ARM9 main board Return to factory for service Reading seems to always be high by a fixed amount Capture diagnostic data and send the file to...

Page 55: ...scale If 4 20 mA Alarm Action is set to 1 look on display for an error message see To change parameters in Mode 2 in the Firmware Manual Gas concentration is greater than or equal to full scale value...

Page 56: ...e packaging Depending on the size and weight the packaging may consist of a cardboard skinned container or a wooden crate All inlets and vents are capped and protected when packaged for shipment If th...

Page 57: ...sing the original fittings supplied as part of the packaging from the factory 12 Pack the equipment in the original packaging in which it was shipped if available If the original packaging material is...

Page 58: ...y shall become inapplicable in instances where the items have been misused or otherwise subjected to negligence by the Buyer Notwithstanding any other provision of this contract no other warranties wh...

Page 59: ...Excessive sampling gas pressure B 1 B 4 B 7 Excessive sampling gas temperature B 1 B 4 B 7 F Faults Laser Power Low Alrm B 3 B 4 Laser power too low B 8 New Scrubber Alarm 3 4 Pressure High Alarm B 4...

Page 60: ...tor 3 4 Resonances Natural frequencies S Safety symbols 1 12 Sample cell B 3 Sample conditioning system SCS B 5 Sample gas 1 3 Scrubber 1 7 3 1 3 2 3 5 Life span 3 1 Scrubber efficiency indicator 3 1...

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