Endress+Hauser SpectraSensors SS2100 Safety Instruction Download Page 3

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Revision History

the express written permission of Hauser. Hauser reserves the right to change product

design and specifications at any time without prior notice.

Revision

Engineering Order

Date

EO16850

November 14, 2016

ECR17764

April 3, 2019

ECR18465

September 30, 2020

01.21

EO18935

November 18, 2021

Summary of Contents for SpectraSensors SS2100

Page 1: ...Products Solutions Services XA02750C 66 EN 01 21 Safety Instruction SS2100 TDLAS Gas Analyzer Class I Div 2 Grp A B C D T3 T3C Class I Zone 2 IIC T3 T3C Type 4X IP66 ...

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Page 3: ...without the express written permission of Endress Hauser Endress Hauser reserves the right to change product design and specifications at any time without prior notice Revision Engineering Order Date A EO16850 November 14 2016 B ECR17764 April 3 2019 C ECR18465 September 30 2020 01 21 EO18935 November 18 2021 ...

Page 4: ......

Page 5: ...ons 5 Peripheral devices 5 Equipment ratings 5 Potential Risks Affecting Personnel 7 Personnel responsibility 8 Mitigating Risks 8 Exposure to toxic gas H S 8 Electrocution hazard 8 Explosion fire hazard 8 3 Equipment Installation 9 Mounting the Analyzer 9 Lifting carrying the analyzer 9 Electrical Wiring Requirements 11 External circuit breaker requirements 11 Protective Chassis and Ground Connec...

Page 6: ...y Hazardous Substances 18 Disposal of hazardous substances 18 Instructions for Cleaning and Decontamination 18 To keep the sampling lines clean 18 To prevent electrostatic discharge 18 Replacement Parts 18 Fuse Ratings and Characteristics 18 Replacing a Fuse 22 Replacing the Membrane Separator 23 Replacing the Filter 23 Replacing the scrubber and scrubber efficiency indicator 24 Disposal of Used S...

Page 7: ...ables and charts have been included with instruction to provide a visual understanding of the analyzers and its functions Special symbols are also used to provide the user with key information regarding the system con figuration and or operation Users should pay close attention to this infor mation Conventions used in this manual In addition to the symbols and instructional information this manual...

Page 8: ... Cucamonga CA 91730 United States www endress com BA02192C Operating Instruction Trace Moisture A complete overview of the oper ations required to install com mission and maintain the SS2100 Trace Moisture TDLAS Gas Ana lyzer TI01667C Technical Information Provides technical data on the device with an overview of associ ated models available GP01177C Description of Device Parameters Provides the u...

Page 9: ... impair the protection provided by the equipment Warning Labels Equipment labels are adhered to the SS2100 analyzer to alert the user of potential hazards Instructional symbols are also used in the equipment manuals to indicate potential hazards important information and valuable tips and may not labeled on the analyzer Following are the equipment labels and instructional symbols with associated w...

Page 10: ...shed by the customer that are necessary for servicing or operating the analyzer This may include but is not limited to lockout tag out procedures toxic gas monitoring protocols personal protective equipment PPE requirements hot work permits and other precautions that address safety concerns related to performing service or operation on process equipment located in hazardous areas Warning statement...

Page 11: ...ntal temperature range environmental relative humidity Degree of ingress protection IP INVISIBLE LASER RADIATION Avoid exposure to beam Class 3b Radiation Product Refer servicing to the manufacturer or qualified personnel Removing label from measurement cell optical head will void analyzer warranty General notes and important information concerning the installation and operation of the analyzer Fa...

Page 12: ...C 1 6 A maximum at 24 VDC DO Contact Rating Inductive Load 250 VAC 3 A NO contact 1 5 A NC contact 24 VDC 1 A NO and NC contact Communication Analog 2 4 20 mA Isolated 1200 ohms at 24 VDC maximum concentration only Optional Serial RS 232C and Ethernet Protocol Modbus Gould RTU or Daniel RTU or ASCII Digital Output 5 Concentration Alarm General Fault Valida tion Fail Validation 1 Active Validation ...

Page 13: ... 95 to 170 kPa 13 8 to 24 6 PSIA Optional Sample Flow Rate1 0 5 to 4 LPM 0 02 to 0 1 SCFM Physical Specifications Size typical 1300 to 1500 mm H 600 to 920 mm W 300 to 450 mm D 50 to 60 in H 24 to 36 in W 12 to 17 in D Weight typical 1 Approximately 59 Kg 130 lbs with Sample Sys tem Area Classification Analyzer with Sample Conditioning System SCS Class I Division 2 Group A B C D T3 T3C Class I Zon...

Page 14: ...ervice must be performed with power engaged 1 Note any live electrical components and avoid all contact with them 2 Only use tools with a safety rating for protection against accidental contact with voltage up to 1000V IEC 900 ASTF F1505 04 VDE 0682 201 Explosion fire hazard Any work in a hazardous area must be carefully controlled to avoid creating any possible ignition sources e g heat arcing sp...

Page 15: ...ts methods refer to the drawings included with the purchased SS2100 ana lyzer model Mounting points on Unistrut frame Cross members on Unistrut frame Support beneath instrument best used when employing a forklift Endress Hauser Class I Division 2 analyzers use a non incendive protection method and as such all portions of the local installation codes apply The maximum allowed inductance to resistan...

Page 16: ...ing moving the analyzer is rated for the weight load Bolts or screws used for wall mounting the SS2100 must be able to support four times the weight of the instrument 59 Kg 130 lbs Figure 3 1 Lifting points for the SS2100 H2S analyzer Mounting points both sides Mounting points both sides ...

Page 17: ...ulation shall only be used for Protective earth conductors Interconnection of the analyzer enclosure and cell enclosure shall be performed using wiring methods approved for Class I Division 2 or Zone 2 hazardous locations per the Canadian Electrical Code CEC Appendix B or J and the National Electric Code NEC Article 501 or 505 The installer is responsible for complying with all local installation ...

Page 18: ... Check that the relief valve vent line is properly installed from the field pressure reducing station to the low pressure flare or atmospheric vent connection 3 Determine appropriate tubing route from the field pressure reducing station to the SCS 4 Run stainless steel tubing from the field pressure reducing station set for the specified supply pressure to the sample supply port of the SCS 5 Bend ...

Page 19: ...nch from finger tight For connections with previously swaged ferrules thread the nut to the previously pulled up position then tighten slightly with a wrench Secure tubing to appropriate structural supports as required 9 Check all connections for gas leaks Using a liquid leak detector is rec ommended Ventilation Requirements There are no special requirements for ventilation of the analyzer For inf...

Page 20: ...plays the measured com ponent s concentration sample cell temperature and sample cell pressure The CSA keypad is shown in 4 1 To activate any functions on the key pad press the mode key followed by a number on the keypad to specify a mode When you press the key the words MODE MENU display on the LCD If the keypad watchdog is enabled a countdown timer will begin when MODE MENU displays If the count...

Page 21: ...pad for CSA certified analyzers 1 LCD Display 2 Exponent value 3 Scroll direction and analog input test 4 Scrubber life data 5 Change parameters 6 Export diagnostic data 7 Validation Results 8 Activate Validation 2 9 Analog output test 10 Activate validation 1 11 Diagnostics parameters 12 Activate process gas 13 Mode menu key 14 Enter key ...

Page 22: ...ithout requiring the shutdown of the field pressure reducing station Due to the high pressure of the process sample it is advisable to allow the sample bypass flow to continue during short term isolation of the analyzer Continuing sample bypass flow allows the field pressure regulator to continue normal operation without possible overpressure and activation of the relief valve in the event the pre...

Page 23: ... of the SCS from the field pressure regulator will discontinue sample flow and may cause the pressure at the outlet of the field pressure regulator to slowly increase if bubble tight shut off of the pressure regulator does not occur The slow pressure increase will continue until the pressure setpoint of the relief valve is reached and the excess pressure is vented by the relief valve Although this...

Page 24: ...r 4 Wash the sampling line with isopropyl alcohol or acetone and blow dry with mild pressure from a dry air or nitrogen source 5 Once the sampling line is completely free of solvent reconnect the gas sampling line to the sample supply port of the analyzer 6 Check all connections for gas leaks Using a liquid leak detector is rec ommended To prevent electrostatic discharge 1 Use a damp cloth to clea...

Page 25: ... 20 mm Time Delay 250 VAC 0 4 A F2 120 VAC Miniature Fuse 5 x 20 mm Time Delay 250 VAC 0 8 A F1 240 VAC 1 Solenoid Miniature Fuse 5 x 20 mm Time Delay 250 VAC 0 63 A 2 Solenoids Miniature Fuse 5 x 20 mm Time Delay 250 VAC 1 25 A 3 Solenoids Miniature Fuse 5 x 20 mm Time Delay 250 VAC 2 0 A F2 240 VAC Miniature Fuse 5 x 20 mm Time Delay 250 VAC 1 6 A 5 2 F1 24VDC 1 Solenoid Miniature Fuse 5 x 20 mm...

Page 26: ...XA02750C SS2100 TDLAS Gas Analyzer 20 Endress Hauser Figure 5 1 H S analyzer electronics control board AC showing fuses FUSES F1 F2 ...

Page 27: ...SS2100 TDLAS Gas Analyzer XA02750C Endress Hauser 21 Figure 5 2 H S analyzer electronics control board DC showing fuses FUSE F1 FUSE F2 ...

Page 28: ... 3 Using a flat head screwdriver remove the fuse screw turning counter clockwise as shown below 4 Remove the fuse cover and fuse 5 Remove the fuse from the cover and replace with a new fuse as shown below Refer to Table 5 1 Fuse specifications 6 Insert the new fuse into the screw cover and replace into the fuse opening Figure 5 3 Unscrewing fuse cover FUSE COVER Figure 5 4 Replacing fuse FUSE ...

Page 29: ...and clean with isopropyl alcohol 4 Clean any liquids or contaminants from the base of the membrane sep arator 5 Replace the filter and the O Ring 6 Place the cap onto the membrane separator and tighten 7 Check upstream of the membrane for liquid contamination and clean and dry out before re opening the sample supply valve 8 Check connections for gas leaks Using a liquid leak detector is recom mend...

Page 30: ...nlet and outlet tubes into the compression fittings of a new scrubber and scrubber efficiency indicator assembly ensuring each are oriented correctly as shown below 4 Tighten all new fittings 1 1 4 turns with a wrench from finger tight For connections with previously swaged ferrules thread the nut to the previously pulled up position then tighten slightly with a wrench 5 Reset the scrubber lifetim...

Page 31: ...w endress com contact Service Repair Order If returning the unit is required obtain a Service Repair Order SRO Num ber from a Sales channel representative before returning the analyzer to the factory Your representative can determine whether the analyzer can be ser viced on site or should be returned to the factory All returns should be shipped to Endress Hauser 11027 Arrow Rte Rancho Cucamonga CA...

Page 32: ...www endress com XA02750C 66 EN 01 21 ...

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