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Endress+Hauser Solicap M FTI55, Operating Instruction

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Endress+Hauser Solicap M FTI55 Operating Instruction Download Page 90

Solicap M FTI55, FTI56

90

Hauser

Index

A

Activating fault diagnostics

 . . . . . . . . . . . . . . . . . . . . . . . . . . 

78

Alarm response

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   

69

, 

72

Ambient temperature range

. . . . . . . . . . . . . . . . . . . . . . . . . . 

82

Application examples

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

88

B

Basic settings

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

53

Brief operating instructions

 . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

Buildup

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

Buildup mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

60

C

Cable specification

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

36

Carrying out empty and full calibration

. . . . . . . . . . . . . . . . . 

57

Carrying out empty calibration

 . . . . . . . . . . . . . . . . . . . . . . . 

55

Carrying out full calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . 

56

CE mark

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

Climate class

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

82

Commissioning

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

53

Connection

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   

40

, 

48

D

Declaration of conformity

 . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

Declaration of contamination

 . . . . . . . . . . . . . . . . . . . . . . . . 

80

Degree of protection

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

40

Designated use

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

Device identification

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

10

Display elements

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

49

Disposal

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

80

E

Electromagnetic compatibility (EMC)

 . . . . . . . . . . . . . .   

36

, 

83

Extension heights (separate housing)

 . . . . . . . . . . . . . . . . . . 

30

Exterior cleaning

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

76

F

Failsafe mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

81

Firmware history

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

80

Functional safety (SIL)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

63

H

Hazardous areas

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

Housing

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

17

I

Incoming acceptance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   

15

, 

29

Installation instructions

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

Installation tools

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

29

M

Maintenance

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

76

Measuring conditions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

Mechanical construction

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

MIN/MAX failsafe mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

63

Minimum coverage

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

N

Nameplate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

10

O

Operational safety

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

8

Output signal FEI51

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

67

Output signal FEI52

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

67

Output signal FEI53

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

70

Output signal FEI54

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

68

Output signal FEI55

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

68

Output signal FEI57S

 . . . . . . . . . . . . . . . . . . . . . . . . . . . 

71

, 

75

Output signals

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

67

P

Pipe mounting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

35

Plastic tanks

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

26

Post-installation check

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

35

Potential equalization

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

36

Preparing to install rod probes FTI55

 . . . . . . . . . . . . . . . . . .  

22

Preparing to install rope probes FTI56

 . . . . . . . . . . . . . . . . .  

24

Probe length

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

, 

27

Process pressure and temperature derating

. . . . . . . . . . . . . .  

86

Process temperature range

 . . . . . . . . . . . . . . . . . . . . . . . . . .  

84

R

Reference operating conditions

. . . . . . . . . . . . . . . . . . . . . . .  

82

Repair

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

76

Repairing Ex-certified devices

. . . . . . . . . . . . . . . . . . . . . . . .  

76

Replacement

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

76

Reset

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

58

Restoring factory settings

. . . . . . . . . . . . . . . . . . . . . . . . . . . .  

66

Return

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

80

S

Safety conventions and symbols

 . . . . . . . . . . . . . . . . . . . . . . .  

9

Safety instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

8

Self-test

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

62

Separate housing (Shortening the connecting cable)

 . . . 

32

, 

34

Separate housing (wall and pipe mounting)

 . . . . . . . . . . . . .  

34

Setting the measuring range

 . . . . . . . . . . . . . . . . . . . . . . 

54

, 

70

Shock resistance

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

83

Shortening the connecting cable

. . . . . . . . . . . . . . . . . . . . . .  

32

Storage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

15

Storage temperature

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

15

Switch behavior

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

81

Switch point adjustment

 . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

59

Switching delay

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

61

T

Technical data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

81

Temperature-derating separate housing

 . . . . . . . . . . . . . . . .  

87

Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

78

Troubleshooting instructions

. . . . . . . . . . . . . . . . . . . . . . . . .  

78

Two-point control

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  

60

U

Upload/download sensor DAT

. . . . . . . . . . . . . . . . . . . . . . .  

65

Summary of Contents for Solicap M FTI55

Page 1: ...Products Solutions Services BA00300F 00 EN 13 15 71304919 Operating Instructions Solicap M FTI55 FTI56 Capacitive point level switch ...

Page 2: ...ols ä 8 Installation This section describes the required steps when installing the device and the installation conditions such as dimensions ä 15 Wiring The device is shipped for the most part completely wired and ready to plug in ä 36 Display and operating elements This section provides an overview of the arrangement of the display and operating elements of the device ä 49 Commissioning The Commi...

Page 3: ...Z Nivotester EEx ia 1 2 FEI55 U 11 36 V 1 2 3 L L F 0 5A R FEI52 U 10 55 V DC U 19 253 V U 19 55 V AC DC L1 L a NO a NO u C u C r NC r NC N L PE Ground F 0 5A 1 2 6 7 8 3 4 5 FEI54 L1 U max 253 V AC 50 60 Hz N N PE Masse 1 A min 19 V 1 2 R FEI51 1 2 H L I FEI58 Isolating amplifier to NAMUR IEC 60947 5 6 1 Install probe 2 Wiring 3 Connect power supply e g PLC ...

Page 4: ... On off flashes Reset Calibration and switch point adjustment Press both keys for approx 10 s On On off flashes 3 Switch point adjustment Press for Press for On 2 pF Off 4 pF Off 8 pF Off 16 pF Off 32 pF On off flashes 4 Measuring range Press for On 500 pF Off 1600 pF On off flashes Two point control s Press once On On off flashes buildup mode Press twice On On On off flashes 5 Switching delay Pre...

Page 5: ...roubleshooting A A FEI5x FEI5x 0 500pF Standard 0 1600pF B B 1 1 2 2 LED LED on on flashing flashing of off f DIP switch Function A Standard1 If the measuring range is exceeded no alarm is output A If the measuring range is exceeded an alarm is output B Measuring range The mesasuring range is between 0 to 500 pF Span The span is between 5 to 500 pF B Measuring range The mesasuring range is between...

Page 6: ...F F Switching delay 5 s F Switching delay 1 s G Failsafe mode MIN The output switches safety oriented when the probe is uncovered signal on alarm For use for dry running protection and pump protection for example G Failsafe mode MAX The output switches safety oriented when the probe is covered signal on alarm For use with overfill protection for example Key Function A B C X Display diagnostic code...

Page 7: ...52 DC PNP 42 4 8 Connecting the electronic insert FEI53 3 WIRE 43 4 9 Connecting the electronic insert FEI54 AC DC with relay output 44 4 10 Connecting the electronic insert FEI55 8 16 mA SIL2 SIL3 45 4 11 Connecting the electronic insert FEI57S PFM 46 4 12 Connecting the electronic insert FEI58 NAMUR 47 4 13 Post connection check 48 5 Operation 49 5 1 Human interface and display elements for FEI5...

Page 8: ...ring device only may be carried out by trained specialist personnel authorized by the facility s owner operator for this purpose The specialist personnel must have read and understood these Operating Instructions and must follow the instructions they contain Modifications or repairs to the device can be carried out only if it is expressly stated in the Operating Instructions that these are permitt...

Page 9: ...hese Operating Instructions this symbol identifies hazardous areas Devices located in hazardous areas and lines for these devices must have corresponding explosion protection Safe areas non hazardous areas In the drawings in these Operating Instructions this symbol identifies non hazardous areas Devices in the non hazardous area also must be certified if the connecting lines lead into the hazardou...

Page 10: ...3 X TEX E 103 X Order number Order number see ordering information see ordering information Approval No Approval No A ATEX TEX WHG approval WHG approval German W German Water ater Resources Resources Act Act Safety information Safety information Max permissible pressure Max permissible pressure in t in tank ank Serial number Serial number Ambient temperature Ambient temperature at housing at housi...

Page 11: ...Y9 Special version to be specified 60 Electronics output 1 FEI51 2 wire 19 to 253VAC 2 FEI52 3 wire PNP 10 to 55VDC 3 FEI53 3 wire 3 to 12 V signal 4 FEI54 relay DPDT 19 to 253VAC 19 to 55VDC 5 FEI55 8 16 mA 11 to 36VDC 7 FEI57S 2 wire PFM 8 FEI58 NAMUR test key H L signal W Prepared for FEI5x Y Special version to be specified 70 Housing 1 F15 316L IP66 NEMA4X 2 F16 polyester IP66 NEMA4X 3 F17 alu...

Page 12: ...0 Additional equipment A Basic version D EN10204 3 1 material 316L wetted Inspection certificate E EN10204 3 1 material 316L wetted NACE MR0175 Inspection certificate F SIL Declaration of Conformity Y Special version to be specified FTI55 Product designation ...

Page 13: ...ized steel steel Y Special version to be specified 40 Insulation 1 fully insulated PA max 120 C 2 500 mm L2 partially insulated PTFE max 180 C 9 Special version to be specified 50 Process connection AFJ 2 150 lbs RF 316 316L AGJ 3 150 lbs RF 316 316L AHJ 4 150 lbs RF 316 316L BSJ DN80 PN10 16 A 316L EN1092 1 DIN2527 B BTJ DN100 PN10 16 A 316L EN1092 1 DIN2527 B B3J DN50 PN25 40 A 316L EN1092 1 DIN...

Page 14: ...irements of the EC Directives Endress Hauser confirms that the device has been successfully tested by applying the CE mark 70 Housing 1 F15 316L IP66 NEMA4X 2 F16 polyester IP66 NEMA4X 3 F17 aluminum IP66 NEMA4X 4 F13 Alu gas tight probe seal IP66 NEMA4X 5 T13 Alu gas tight probe seal separate connection compartment IP66 NEMA4X 9 Special version to be specified 80 Cable entry A M20 Threaded joint ...

Page 15: ...ing screw 1 Nm until the housing can no longer be turned 3 2 Incoming acceptance transport storage 3 2 1 Incoming acceptance Check the packaging and the contents for damage Check the shipment make sure nothing is missing and that the scope of supply matches your order 3 2 2 Storage Pack the device so that is protected against impact for storage and transport The original packaging provides optimum...

Page 16: ...ght process seal Electronics Rope probe FTI56 Rod probe FTI55 with inactive length with inactive length partially insulated ø6 fully insulated ø8 partially insulated ø6 partially insulated ø18 fully insulated ø8 fully insulated ø25 partially insulated ø12 fully insulated ø14 partially insulated ø12 fully insulated ø14 partially insulated ø18 25 partially insulated ø18 with build up compensation wi...

Page 17: ...ng F17 TI418F27 Aluminum housing F13 with gas tight process seal TI418F28 Aluminum housing T13 with separate connection compartment and gas tight process seal TI418F29 ø85 ø85 max 76 max 76 97 97 ø76 ø76 max 64 max 64 95 95 ø80 ø80 max 60 max 60 max 65 max 65 105 105 ø80 ø80 max 60 max 60 max 65 max 65 1 118 18 max 65 max 65 max 97 max 97 135 135 ...

Page 18: ...parate connection compartment T13 TI418F30 TI418F31 TI418F32 TI418F33 TI418F34 Order code 2 1 3 4 5 FTI55 FTI56 H1 125 121 131 177 194 Housing with gas tight process seal H1 H1 H1 H1 H1 H1 H1 H1 H1 H1 Thread R 1 Thread NPT 1 Flanges TI418Fen35 DIN EN 10226 1 TI418Fen36 ANSI B 1 20 1 TI418F37 EN1092 1 ANSI B 16 5 JIS B2220 Order code material RVJ 316L RV1 steel RGJ 316L RG1 steel Pressures up to 25...

Page 19: ...000 200 4000 300 6000 225 4000 Active rod length L1 200 4000 200 4000 200 4000 200 4000 Inactive rod length L3 200 2000 ø Inactive length 43 Length of partial insulation L2 75 75 75 Probe rod diameter with insulation 18 25 18 25 18 25 18 25 ø Active build up compensation length 36 125 Lateral loading capacity Nm at 20 C 300 300 300 200 Maximum process temperature C 180 80 180 80 180 For use in mou...

Page 20: ... 200 2000 ø Inactive length 43 43 Probe rope diameter with insulation 6 8 12 14 6 8 12 14 6 8 12 14 6 8 12 14 ø Tensioning weight 30 40 30 40 30 40 30 40 Length of tensioning weight lg 150 250 150 250 150 250 150 250 Tensile loading capacity kN of probe rope at 20 C 30 60 30 60 30 60 30 60 Maximum process temperature C 180 120 180 120 For use in mounting nozzles X X In the event of condensate on t...

Page 21: ... probe length Distance between probes When installing several probes in a silo a minimum distance of 0 5 m between the probes must be observed Threaded coupling for mounting When installing the Solicap M FTI55 FTI56 the threaded coupling should be as short as possible Condensation or product residue may occur in a long threaded coupling and interfere with the correct operation of the probe Heat in...

Page 22: ...e silo wall the threaded coupling is welded internally The probe tip points slightly downwards so that bulk solids slide off more easily Incorrect installation d The threaded coupling is too long This may cause material to settle inside and result in error switching e Horizontal mounting means a risk of error switching in the event of heavy buildup on the silo wall In this case the Solicap M FTI55...

Page 23: ... condensation and therefore buildup on the steel plate TI418Fen09 In a silo with concrete walls When installing in a silo made of plastic a sheet metal plate must be attached to the exterior of the silo as a counter electrode This plate can be either square or round Dimensions in the case of a thin silo wall with a low dielectric constant approx 0 5 m along each side or ø0 5 m Dimensions in the ca...

Page 24: ...e may swing Incorrect installation c If too close to the material inlet inflowing bulk solids may damage the sensor If close to the center of the material outflow high tensile forces at this point may cause the probe to break off or subject the silo roof to excessive strain d The threaded coupling is too long This may cause condensation and dust to settle inside which may result in error switching...

Page 25: ... a minimum distance of 0 5 m between the rope probes This also applies if you are installing several Solicap M units in adjacent silos with nonconductive walls In the event of condensation Use the Solicap M with inactive length The inactive length A prevents moisture and buildup forming between the active part of the probe and the silo roof Or To reduce the effects of condensation B and buildup th...

Page 26: ...work has to be performed on the probe rod BA300Fxx020 When installing in a silo made of plastic a counter electrode must be mounted on the silo exterior at the same height as the tensioning weight The length of the edge of the counter electrode should be approximately the same length as the distance between the tensioning weight and the silo wall TI418Fen16 In a silo with plastic walls Ground conn...

Page 27: ...vered length For nonconductive bulk solids with a low dielectric constant the rope probe must be approx 5 but no less than 250 mm longer than the distance between the tank roof and the required level limit Release the set screws at the tensioning weight and remove the rope Shorten the probe rope to the desired length In the case of insulated ropes with a diameter of 8 mm the end of the rope has to...

Page 28: ...tion Partially insulated probes are only suitable for nonconductive bulk solids The minimum capacitance change for level limit detection must be 5 pF Minimum probe length for nonconductive media 1 s cm lmin Cmin Cs r 1 DK 10 Measuring range up to 4 m 5 DK 10 Measuring range up to 12 m 2 DK 5 Measuring range up to 20 m TI418F41 lmin Minimum probe length Cmin 5 pF Cs Probe capacitance in air see als...

Page 29: ...etal tank e g using seal material the ground connection on the probe housing must be connected to the tank using a short line Caution Do not damage the probe insulation during installation Do not turn the housing while screwing in the probe as otherwise the housing fixture can be damaged BA300Fxx007 3 10 2 Installation tools The following tools are required for installation Tool for mounting flang...

Page 30: ...r passed through a wall it must be separated from the process connection See also Section 3 11 1 The cable has a bending radius of r 100 mm This must be observed as a minimum TI418F18 Rod length L1 max 4 m Rope length L1 max 19 7 m the maximum total length of L1 L4 should not exceed 20 m 3 11 1 Extension heights E EX X Zone 1 Zone 1 L4 L4 6 m 6 m E EX X Zone 0 Zone 0 L1 L1 Housing side wall mounti...

Page 31: ...Strand yellow green YE GN with ring terminal 11 Strand yellow YE insulated with a heatshrinking sleeve 12 Snap ring 13 Nut M4 14 Split washer 15 Strand red RD with ring terminal insulated with a heatshringking sleeve 16 Blade plug 17 Adapter bushing 19 Process connection 21 Strand black BK not required 23 Strand yellow green YE GN with a ring terminal protective earth 25 Solder the strand with the...

Page 32: ...d wrench disconnect the cable gland 3 from the adapter disk If necessary hold it against the adapter disk 6 using a 34mm open end wrench Disconnect the adapter disk 6 from the adapter bushing 18 Remove the snap ring with a snap ring pliers Grip the nut M6 on the blade plug with a pliers and pull out the blade plug Then shorten the connecting cable to the desired length If the separate housing has ...

Page 33: ...ith a heatshrinking sleeve 12 Snap ring 13 Nut M4 14 Split washer 15 Strand red RD with ring terminal insulated with a heatshringking sleeve 16 Blade plug 18 Adapter bushing 20 Process connection 22 Strand black BK not required 24 Strand yellow green YE GN with a ring terminal protective earth 26 Solder the strand with the central core of the coaxial cable probe red RD 25 Solder the strand with th...

Page 34: ...emove the snap ring with a snap ring pliers Grip the nut M6 on the blade plug with a pliers and pull out the blade plug Disconnect the yellow strand from the red guard strand Then shorten the connecting cable to the desired length If the separate housing is in a different room than the probe you can now route the connecting cable through the wall You can now reassemble the device by following the ...

Page 35: ...eparate housing to the pipe max 2 BA300Fxx011 3 15 Post installation check After installing the measuring device carry out the following checks Is the device damaged visual inspection Does the device correspond to the measuring point specifications including process temperature and pressure ambient temperature measuring range etc Is the process connection tightened with the correct torque Are the ...

Page 36: ... of the stainless steel housing F15 the ground terminal depending on the version can also be located in the housing For additional safety instructions refer to the separate documentation for applications in hazardous areas 4 1 2 Electromagnetic compatibility EMC Interference emission to EN 61326 Electrical Equipment Class B Interference immunity in accordance with EN 61326 Appendix A Industrial an...

Page 37: ...ine PIN assignment for M12 connector 4 1 5 Cable entry Cable gland M20x1 5 for EEx d only cable entry M20 Two cable glands included in scope of delivery Cable entry G NPT and NPT L00 FTI5xxxx 04 06 xx xx 015 PIN 2 wire electronic insert FEI55 FEI57 FEI58 FEI50H FEI57C 3 wire electronic insert FEI52 FEI53 1 2 not used not used 3 4 ground external load signal 2 1 3 4 ...

Page 38: ...e the cable gland 2 and insert the cable 3 BA300Fxx013 Note Information on the procedure for connecting shielded cables is provided in TI241 EMC test procedures All further steps depend on the specific electronic inserts used which are described on the following pages FEI51 ä 41 FEI52 ä 42 FEI53 ä 43 FEI54 ä 44 FEI55 ä 45 FEI57S ä 46 FEI58 ä 47 1 a b 2 3 FEI55 8 16mA 11 36V DC 7 3 I 16mA 5 1 2 ...

Page 39: ... connection work in the separate connection compartment the same connection instructions apply as for the electronic inserts Information on the procedure for connecting shielded cables is provided in TI241 EMC test procedures All further steps depend on the specific electronic inserts used which are described on the following pages FEI51 ä 41 FEI52 ä 42 FEI53 ä 43 FEI54 ä 44 FEI55 ä 45 FEI57S ä 46...

Page 40: ...less steel housing F15 X X Aluminum housing F17 X X Aluminum housing F13 X X X X Aluminum housing T13 with separate connection compartment X X X X FEI5x FEI5x 4 20 mA 4 20 mA 1 2 T13 T13 F15 F15 F16 F16 F17 F13 F17 F13 IS Ground IS Ground 1 2 1 2 FEI5x FEI5x FEI5x FEI5x FEI5x FEI5x IP66 IP67 IP68 NEMA4X Polyester housing F16 X X X Stainless steel housing F15 X X X Aluminum housing F17 X X X Alumin...

Page 41: ...e connected in parallel For relays with a maximum holding power or rated power 89 VA at 253 V AC or 8 4 VA at 24 V AC Voltage drop across FEI51 max 12 V Residual current with blocked thyristor max 3 8 mA Load switched directly into the power supply circuit via the thyristor Connect the FEI51 AC 2 wire as follows 1 Make the connection as shown in the graphic 2 Tighten the cable gland 3 Set the func...

Page 42: ...ure or in the event of device failure IR 100 μA Connectable load Load switched via transistor and separate PNP connection max 55 V Load current max 350 mA cyclical overload and short circuit protection Residual current 100 μA with transistor blocked Capacitive load max 0 5 μF at 55 V max 1 0 μF at 24 V Residual voltage 3 V for transistor switched through Connect the FEI52 DC PNP as follows 1 Make ...

Page 43: ...Separation voltage 0 5 kV Signal on alarm Voltage at terminal 3 vis à vis terminal 1 2 7 V Connectable load Floating relay contacts in the connected switching unit Nivotester FTC325 3 WIRE For the contact load capacity refer to the technical data of the switching device Connect the FEI53 3 WIRE as follows 1 Make the connection as shown in the graphic 2 Turn the cable gland until tight Note Do not ...

Page 44: ...ing changeover contacts DPDT I max 6 A U max 253 V P max 1500 VA at cos 1 P max 750 VA at cos 0 7 I max 6 A to 30 V I max 0 2 A to 125 V The following applies when connecting a functional low voltage circuit with double isolation as per IEC 1010 Sum of voltages of relay output and power supply max 300 V Connect the FEI54 AC DC relay as follows 1 Make the connection as shown in the graphic 2 Turn t...

Page 45: ...s area and Ex ia 14 4 to 30 V DC Ex d Imax 16 mA Functional safety SIL The electronic insert FEI55 meets the requirements of SIL2 SIL3 in accordance with IEC 61508 IEC 61511 1 and can be used in safety systems with corresponding requirements An exact description of the requirements in terms of functional safety can be found in document SD278F 00 Connect the FEI55 8 16 mA as follows 1 Make the conn...

Page 46: ... PFM from SW V1 4 FTC470Z FTC471Z For the contact load capacity refer to the technical data of the switching device Supply voltage 9 5 to 12 5 V DC Power consumption 150 mW Reverse polarity protection yes Separation voltage 0 5 kV TI418F52 Frequency 17 to 185 Hz Connect the FEI57 PFM as follows 1 Make the connection as shown in the graphic 2 Turn the cable gland until tight Note Do not switch on t...

Page 47: ...least Power supply Power consumption 6 mW at I 1 mA 38 mW at I 2 2 to 4 mA Interface connection data IEC 60947 5 6 Signal on alarm Output signal in the event of damage to the sensor 1 0 mA Connectable load See the technical data of the connected isolating amplifier as per IEC 60947 5 6 NAMUR Connection also to isolating amplifiers which have special safety circuits I 3 0 mA Connect the FEI58 NAMUR...

Page 48: ...ter wiring the measuring device carry out the following checks Is the terminal assignment correct Is the cable gland tightly sealed Is the housing cover screwed on all the way If a power supply is present If the device is operational the green LED flashes at 5 second intervals ...

Page 49: ...tion has at least one function The operating status of the device is indicated by light emitting diodes LEDs 1 to 6 on the electronic insert and depends on the position of the function switch BA300Fen015 Green LED 1 ready for operation red LED 2 error indicated yellow LED 3 switching state Note To select a function press the keys and or for at least 2 seconds Release the keys when the LED signals ...

Page 50: ...600 pF Two point control s Press once On buildup mode Press twice On On 5 Switching delay Press for Press for Off 0 3 s On 1 5 s Off 5 s Off 10 s 6 Self test function test Press both keys Off inactive Flashes active 7 MIN MAX Failsafe mode Press for MIN Press for MAX Off MIN On MAX SIL mode lock unlock Press both keys On MIN SIL On MAX SIL 8 Upload downloadsensor DAT EEPROM Press for download Pres...

Page 51: ...ult that you can correct LED 2 fault The red LED lights up continuously if the device has a fault that cannot be corrected See also Page 78 Troubleshooting Note A description of the human interface and display elements of the Nivotester switching device is provided in the documentation that accompanies the device A A FEI5x FEI5x 0 500pF Standard 0 1600pF B B 1 1 2 2 LED LED on on flashing flashing...

Page 52: ...pF E Switch point adjustment 2 pF F Switching delay 5 s F Switching delay 1 s G Failsafe mode MIN The output switches safety oriented when the probe is uncovered signal on alarm For use for dry running protection and pump protection for example G Failsafe mode MAX The output switches safety oriented when the probe is covered signal on alarm For use with overfill protection for example Key Function...

Page 53: ... 6 The device is not operational until you have carried out a calibration To attain maximum operational safety carry out an empty and a full calibration This is particularly recommended for critical applications Refer to the following subchapters for information on how to carry out the calibration 6 2 1 Basic settings overview BA381Fen027 optional Operation Carrying out empty calibration chapter 6...

Page 54: ...suitable for nonconductive bulk solids see also Chap 8 on ä 77 To set the range to 0 to 1600 pF proceed as follows 1 Turn the function switch to position 4 2 Press the key for at least 2 seconds until the green LED 2 lights up 3 Release the key when the green LED 2 lights up Turn the function switch to position 2 to continue the calibration Function switch position Function key key Light emitting ...

Page 55: ...follows 1 Check to make sure that the probe is not covered with product 2 Turn the function switch to position 2 3 Press the key for at least two seconds 4 Release the key when the green LED 1 starts to flash The process of saving the empty calibration is finished when the green LED 1 lights up continuously You can turn the function switch back to position 1 to return to operation Function switch ...

Page 56: ... sure that the probe is covered by the medium up to the desired switch point 2 Turn the function switch to position 2 3 Press the key for at least two seconds 4 Release the key when the green LED 5 starts to flash The process of saving the full calibration is complete when the green LED 5 lights up continuously You can turn the function switch back to position 1 to return to operation Function swi...

Page 57: ... The process of saving the empty calibration is finished when the green LED 1 lights up continuously You can turn the function switch back to position 1 to return to operation To carry out a full calibration proceed as follows 1 Make sure that the probe is covered by the medium up to the desired switch point 2 Turn the function switch to position 2 3 Press the key for at least two seconds 4 Releas...

Page 58: ...d out and saved The yellow LED 5 flashes The device is not operational until you have carried out a new calibration The switch point adjustment is reset to the factory setting of 2 pF Function switch position Function key key Light emitting diodes LED signals A B C 1 green 2 green 3 red 4 green 5 green 6 yellow 2 Reset Calibration and switch point adjustment Press both keys for approx 10 s On Swit...

Page 59: ...bration have been carried out The switch point adjustment is disabled if you switch on the two point control as described on ä 60 To adjust the switch point proceed as follows 1 Turn the function switch to position 3 The green LED 1 lights up factory setting 2 Press the key for at least two seconds to switch to the next higher value If you press and hold down the or key the value changes to the ne...

Page 60: ... cm e g gypsum Deposits or buildup on the rod rope are compensated for To configure the two point control and or buildup mode proceed as follows 1 Turn the function switch to position 4 2 Press the key for at least two seconds to switch on the two point control The green LED 5 lights up 3 Press the key again for at least two seconds to switch on buildup mode Green LEDs 4 and 5 light up Pressing th...

Page 61: ...to overflow To set the switching delay proceed as follows 1 Turn the function switch to position 5 2 Press the key for at least two seconds to select the next higher value Hold the or keys down to skip from one value to another The possible values are signaled by the LEDs 1 to 4 3 Set the desired value You have now set the switching delay and can turn the function switch back to position 1 operati...

Page 62: ...l LED 1 is off 3 After approx 20 seconds the test is completed This is indicated by the lighting up of the operational LED 1 You have now carried out the self test and can turn the function switch back to position 1 operation Function switch position Function key key Light emitting diodes LED signals A B C 1 green 2 green 3 red 4 green 5 green 6 yellow 6 Self test function test Press both keys Off...

Page 63: ...de to protect the device settings from being changed accidentally The device settings can only be changed once the SIL mode has been unlocked Turn the function switch to position 7 locking unlocking the SIL mode Check the MIN or MAX failsafe mode selected To unlock the selected failsafe mode proceed as follows Press the and keys simultaneously for approx 4 seconds and release the keys when the red...

Page 64: ...ted by setting the function switch to position 1 operation The red LED 3 goes out and the green LED 1 starts flashing The device is ready for operation Unlocking the SIL mode only with electronic insert FEI55 Turn the function switch to position 7 locking unlocking the SIL mode To unlock the device proceed as follows Press the and keys simultaneously for approx 4 seconds and release the keys when ...

Page 65: ...e is then operational Download A download transfers the saved data from the electronic insert to the sensor DAT EEPROM To carry out a sensor upload download proceed as follows 1 Turn the function switch to position 8 2 Press the key for at least two seconds to carry out a download the data from the electronic insert are transferred to the sensor DAT EEPROM During the download the green LED 1 flash...

Page 66: ...been successfully restored if the green LED 1 and the yellow LED are flashing You have now restored the factory settings and can continue with setting the measuring range and the calibration Function switch position Function key key Light emitting diodes LED signals A B C 1 green 2 green 3 red 4 green 5 green 6 yellow 1 Operation Flashes Operational LED On MIN SIL Flashes warning alarm On MAX SIL ...

Page 67: ...418Fen43 See ä 78 Troubleshooting L 1 3 L 1 3 1 3 1 3 1 3 1 3 IL IL 3 8 mA I L 3 8 mA MAX MIN 3 8 mA 3 8 mA gn gn rd gn gn ye Instrument failure Maintenance required Safety mode Level Output signal LEDs L 1 3 L 1 3 1 3 1 3 1 3 1 3 IL IL IR IR IR I I L R MAX MIN gn gn rd gn gn ye Instrument failure Maintenance required Safety mode Level Output signal LEDs ...

Page 68: ... Troubleshooting 3 5 4 6 8 7 3 5 4 6 8 7 3 5 4 3 5 4 6 8 7 6 8 7 3 5 4 6 8 7 MAX MIN MAX MIN gn gn rd gn gn ye Instrument failure Maintenance required Safety mode Level Output signal LEDs MAX MIN 2 1 2 1 2 1 2 1 16 mA 8 mA 8 mA 16 mA 2 1 8 16 mA 2 1 3 6 mA gn gn rd gn gn ye Instrument failure Maintenance required Safety mode Level Output signal LEDs ...

Page 69: ...correct LED 2 fault The red LED lights up continuously if the device has a fault that cannot be corrected See also Page 78 Troubleshooting 6 3 1 Setting the alarm response if the measuring range is exceeded Note With this setting you can determine the alarm response of the measuring system If the measuring range is exceeded You can switch the alarm on or off If the measuring range is exceeded All ...

Page 70: ... 0 m All other settings must be made on the respective Nivotester switching device 6 3 3 Output signals Output signal FEI53 TI418Fen46 See ä 78 Troubleshooting DIP switch Function B Measuring range The mesasuring range is between 0 to 500 pF Span The span is between 5 to 500 pF B Measuring range The mesasuring range is between 0 to 1600 pF Span The span is between 5 to 1600 pF A B 0 500pF 0 1600pF...

Page 71: ...ntentional operation of the device approx 2 seconds s have to elapse before the system evaluates and executes a function commanded when a key is pressed keys A and B Test key C disconnects the power supply immediately Both keys have to be pressed simultaneously to trigger switch point adjustment 1 2 1 2 1 2 1 2 20 Hz 20 Hz 60 185 Hz 60 185 Hz 1 2 1 2 60 185 Hz 60 185 Hz Mode Mode Instrument Instru...

Page 72: ...e uncovered probe state on DIP switch D 3 Press keys A and B simultaneously for at least 2 s to save the calibration value 4 The green LED 1 flashes quickly to indicate that the value has been saved correctly The process of saving the empty calibration value is finished once green LED 1 flashes slowly again Carrying out full calibration To carry out a full calibration proceed as follows 1 Make sur...

Page 73: ...dup compensation and using the setting 10 pF 6 4 4 Setting the switching delay Note The switching delay causes the device to signal the level limit after a delay This is particularly useful in tanks with turbulent medium surfaces caused for example by the filling process or by collapsing mounds By doing so you ensure that the filling of the tank does not end until the probe is continuously covered...

Page 74: ...urrent calibration situation is indicated by the LEDs operating switching status 6 4 7 Displaying the diagnostic code This function makes it possible to interpret faults using the three LEDs If the system detects more than one fault the fault with the highest priority is shown on the display Further information is provided in the Fault diagnostics section ä 79 DIP switch F Function G Failsafe mode...

Page 75: ...ve devices connected To perform the function test proceed as follows 1 Press test key C for the entire duration of the test The power supply from the supply unit is disconnected immediately 2 All the LEDs go out The safety functions e g error message alarm configured for the supply unit are activated 3 Release test key C again to end the function test 6 4 9 Output signals Output signal FEI58 TI418...

Page 76: ...illed staff or by Endress Hauser Service Applicable standards federal national Ex standards and the Safety Instructions XA and certificates must be observed Only genuine spare parts from Endress Hauser may be used When ordering spare parts please note the device designation on the nameplate Parts can only be replaced by the same parts Repairs must be carried out according to the instructions Follo...

Page 77: ... two versions can be screwed directly into the housing M20x1 5 HAW569 A11A non hazardous HAW569 B11A hazardous area Surge arrester for limiting overvoltage in signal lines and components L00 FMI5xxxx 03 05 xx xx 009 8 2 2 Overvoltage protection cabinet HAW562Z hazardous area The HAW562Z module can be used if installing in cabinets ÜS Ableiter Arrester ENDRESS HAUSER HAW569 HAW569 A1 Uc 34 8 V In 1...

Page 78: ...rmation on how to eliminate them 9 1 2 Fault diagnostics FEI53 FEI57S LEDs for diagnostics Error table 1 FEI51 FEI52 FEI54 FEI55 Cause Remedy Priority 1 gree n 2 gree n 3 red 4 gree n 5 gree n 6 yello w No fault On Internal fault Replace electronics 1 On On Calibration point s are outside the measuring range Recalibrate 2 On On Calibration points have been accidentally interchanged Recalibrate 3 O...

Page 79: ...2 Housing cover Error table 3 FEI58 No 1 green operatio nal 2 red fault 3 yellow switching status Cause Remedy Priority 0 No fault 1 On Internal fault The device is defective 1 2 On The calibration point is too close to the measuring range limit Reduce the switch point or select a new mounting location 2 3 On Calibration points have been accidentally interchanged Perform uncovered calibration with...

Page 80: ...ium A description of the application A description of the fault that occurred Operating time of the device 9 4 Disposal At disposal ensure that materials are properly separated and the device components are reused 9 5 Firmware history 9 6 Contact addresses at Endress Hauser On the back page of these Operating Instructions you can find an internet address for Endress Hauser The web site provides co...

Page 81: ...nic isolation FEI51 FEI52 between rod probe and power supply FEI54 between rod probe power supply and load FEI53 FEI55 FEI57S FEI58 see connected switching device functional galvanic isolation in the electronic insert 10 2 2 Switch behavior Binary or s mode controlling a screw conveyor not with FEI58 10 2 3 Switch on behavior When the power supply is switched on the switching status of the outputs...

Page 82: ...bs 20 mbar Humidity 65 20 Medium water from mains conductivity 180 S cm 10 3 2 Switch point Uncertainty as per DIN 61298 2 max 0 3 Non repeatability reproducibility as per DIN 61298 2 max 0 1 10 3 3 Ambient temperature effect Electronic insert 0 06 10 K related to the full scale value Separate housing Capacitance change of connecting cable per meter 0 15 pF 10K 10 4 Operating conditions Environmen...

Page 83: ...g is recommended When cleaning it is important to make sure that the insulation of the probe rod is not damaged If cleaning agents are used make sure the material is resistant to them 10 4 7 Electromagnetic compatibility EMC Interference emission to EN 61326 Electrical Equipment Class B Interference immunity in accordance with EN 61326 Appendix A Industrial and NAMUR Recommendation NE 21 EMC A usu...

Page 84: ...ted ambient temperature Ta at the housing depending on the process temperature Tp in the tank Rod probe FTI55 TI418F60 Partially insulated PPS TI418F61 Fully insulated PE Note Restriction to Ta 40 C for polyester housing F16 T Ta a 0 0 0 0 T TP P 20 20 60 60 80 80 120 120 160 160 200 200 80 80 60 60 40 40 20 20 60 60 40 40 20 20 40 40 60 60 100 100 140 140 180 180 T TP P T Ta a C C C C 20 20 40 40...

Page 85: ... PA T Ta a 0 0 0 0 T TP P 20 20 60 60 80 80 120 120 160 160 200 200 80 80 60 60 40 40 20 20 60 60 40 40 20 20 40 40 60 60 100 100 140 140 180 180 C C C C 20 20 40 40 T TP P T Ta a T Ta a 0 0 0 0 20 20 60 60 80 80 80 80 60 60 40 40 20 20 60 60 40 40 20 20 40 40 60 60 100 100 T TP P T Ta a C C 20 20 40 40 T TP P 140 140 C C 120 120 ...

Page 86: ...ss connections on Page 18 ff Rod probe FTI55 TI418F64 Partially insulated PPS TI418F65 Fully insulated PE Rope probe FTI56 TI418F64 Partially insulated PTFE bar bar P Pp p 0 0 40 40 20 20 60 60 80 80 120 120 160 160 180 180 200 200 40 40 20 20 20 20 40 40 60 60 100 100 140 140 T TP P C C 0 0 bar bar P Pp p 0 0 40 40 20 20 60 60 40 40 20 20 20 20 40 40 60 60 80 80 100 100 T TP P C C 0 0 bar bar P P...

Page 87: ...egard to its resistance temperature property the material 1 4435 is identical to 1 4404 AISI 316L which is grouped under 13E0 in EN 1092 1 Tab 18 The chemical makeup of the two materials can be identical ASME B 16 5a 1998 Tab 2 2 2 F316 ASME B 16 5a 1998 Tab 2 3 8 N10276 JIS B 2220 10 5 3 Temperature derating separate housing BA300Fxx021 Ta Ambient temperature TP Process temperature temperature at...

Page 88: ...tection by housing IP code EN 61010 Safety requirements for electrical equipment for measurement control and laboratory use EN 61326 Interference emission Class B equipment interference immunity Appendix A Industrial NAMUR Association for Standards for Control and Regulation in the Chemical Industry IEC 61508 Functional safety IEC 60947 5 6 Low voltage switchgear and control gear DC interface for ...

Page 89: ...FM ZD00222F 00 en Functional safety SIL2 SIL3 Solicap M FTI55 FTI56 SIL SD00278F 00 en CRN registration CRN 0F12978 5 Other AD2000 The wetted material 316L corresponds to AD2000 W0 W2 10 7 3 Patents This product is protected by at least one of the patents listed below Further patents are under development DE 103 22 279 WO 2004 102 133 US 2005 003 9528 DE 203 13 695 WO 2005 025 015 ...

Page 90: ...lsafe mode 63 Minimum coverage 23 N Nameplate 10 O Operational safety 8 Output signal FEI51 67 Output signal FEI52 67 Output signal FEI53 70 Output signal FEI54 68 Output signal FEI55 68 Output signal FEI57S 71 75 Output signals 67 P Pipe mounting 35 Plastic tanks 26 Post installation check 35 Potential equalization 36 Preparing to install rod probes FTI55 22 Preparing to install rope probes FTI56...

Page 91: ...Solicap M FTI55 FTI56 Endress Hauser 91 User interface 49 W Wall holder unit 34 Wall mounting 35 Weather protection cover 77 Wiring 36 ...

Page 92: ...www addresses endress com 71304919 ...

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