Endress+Hauser micropilot M FMR 231 Operating Instructions Manual Download Page 3

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Micropilot M FMR 231 with HART/4...20 mA

E Hauser

Table of contents

Safety instructions . . . . . . . . . . . . . . 4

1.1

Designated use . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2

Installation, commissioning and operation . . . 4

1.3

Operational safety . . . . . . . . . . . . . . . . . . . . . . 4

1.4

Notes on safety conventions and symbols . . . 5

Identification . . . . . . . . . . . . . . . . . . . 6

2.1

Device designation . . . . . . . . . . . . . . . . . . . . . 6

2.2

Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 9

2.3

Certificates and approvals . . . . . . . . . . . . . . . . 9

2.4

Registered trademarks . . . . . . . . . . . . . . . . . . 9

Mounting . . . . . . . . . . . . . . . . . . . . . 10

3.1

Quick installation guide . . . . . . . . . . . . . . . . . 10

3.2

Incoming acceptance, transport, storage . . . 11

3.3

Installation conditions . . . . . . . . . . . . . . . . . . 12

3.4

Installation instructions . . . . . . . . . . . . . . . . . 18

3.5

Post-installation check . . . . . . . . . . . . . . . . . . 20

Wiring . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1

Quick wiring guide . . . . . . . . . . . . . . . . . . . . . 21

4.2

Connecting the measuring unit . . . . . . . . . . . 23

4.3

Recommended connection . . . . . . . . . . . . . . 26

4.4

Degree of protection . . . . . . . . . . . . . . . . . . . 26

4.5

Post-connection check . . . . . . . . . . . . . . . . . 26

Operation . . . . . . . . . . . . . . . . . . . . . 27

5.1

Quick operation guide . . . . . . . . . . . . . . . . . . 27

5.2

Display and operating elements . . . . . . . . . . 29

5.3

Local operation . . . . . . . . . . . . . . . . . . . . . . . 31

5.4

Display and acknowledging error messages 34

5.5

HART communication . . . . . . . . . . . . . . . . . . 35

Commissioning . . . . . . . . . . . . . . . . 38

6.1

Function check . . . . . . . . . . . . . . . . . . . . . . . 38

6.2

Switching on the measuring device . . . . . . . . 38

6.3

Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.4

Basic Setup with the VU 331 . . . . . . . . . . . . . 41

6.5

Basic Setup with the ToF Tool . . . . . . . . . . . . 53

Maintenance . . . . . . . . . . . . . . . . . . 58

Accessories . . . . . . . . . . . . . . . . . . . 59

Trouble-shooting. . . . . . . . . . . . . . . 61

9.1

Trouble-shooting instructions . . . . . . . . . . . . 61

9.2

System error messages . . . . . . . . . . . . . . . . . 62

9.3

Application errors . . . . . . . . . . . . . . . . . . . . . 64

9.4

Orientation of the Micropilot . . . . . . . . . . . . . . 66

9.5

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9.6

Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

9.7

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

9.8

Software history . . . . . . . . . . . . . . . . . . . . . . . 75

9.9

Contact addresses of Hauser . . . . . 75

Technical data . . . . . . . . . . . . . . . . . 76

10.1 Additional technical data . . . . . . . . . . . . . . . . 76

Appendix . . . . . . . . . . . . . . . . . . . . . . 82

11.1 Operating menu HART (display modul),

ToF Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

11.2  Operating matrix HART / Commuwin II . . . . . . 84
11.3  Description of functions   . . . . . . . . . . . . . . . . . 85
11.4  Function and system design . . . . . . . . . . . . . . 86

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Summary of Contents for micropilot M FMR 231

Page 1: ...9F 00 en 12 03 Nr 52006319 Valid as of software version V 01 02 00 amplifier V 01 02 00 communication micropilot M FMR 231 HART 4 20 mA Level Radar Operating Instructions HART R FIELD COMMUNICATION PROTOCOL ...

Page 2: ...instructions dome ceiling horizontal cyl bypass unknown DC 1 9 DC 1 9 4 DC 4 10 DC 10 standard calm surface add agitator input E see sketch input F see sketch only for bypass stilling well ok too small too big unknown manual displayed see sketch D and L are confirm or specify range suggestion 000 measured value Group selection 00 basic setup 01 safety settings 0C system parameter 09 display 0E env...

Page 3: ...onnection check 26 5 Operation 27 5 1 Quick operation guide 27 5 2 Display and operating elements 29 5 3 Local operation 31 5 4 Display and acknowledging error messages 34 5 5 HART communication 35 6 Commissioning 38 6 1 Function check 38 6 2 Switching on the measuring device 38 6 3 Basic Setup 39 6 4 Basic Setup with the VU 331 41 6 5 Basic Setup with the ToF Tool 53 7 Maintenance 58 8 Accessorie...

Page 4: ... the instructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety 1 3 1 Hazardous areas Measuring systems for use in hazardous environments are accompanied by separate Ex doc...

Page 5: ...us area Explosion hazardous area Symbol used in drawings to indicate explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a c...

Page 6: ...T6 note safety instruction XA for electrostatic charging 6 ATEX II 1 2 G EEx ia IIC T6 WHG 7 ATEX II 1 2 G EEx ia IIC T6 WHG note safety instruction XA for electrostatic charging 3 ATEX II 1 2 G EEx em ia IIC T6 8 ATEX II 1 2 G EEx em ia IIC T6 WHG 4 ATEX II 1 2 G EEx d ia IIC T6 5 ATEX II 1 2 G EEx d ia IIC T6 note safety instruction XA for electrostatic charging G ATEX II 3 G EEx nA II T6 S FM I...

Page 7: ...CFJ DN50 PN16 EN 1092 1 B11 316L CFK DN50 PN16 EN 1092 11 PTFE 316L BMJ DN80 PN16 EN 1092 1 A1 316L CMJ DN80 PN16 EN 1092 1 B11 316L BNJ DN80 PN40 EN 1092 1 A1 316L CNJ DN80 PN40 EN 1092 1 B11 316L CMK DN80 PN16 EN 1092 11 PTFE 316L BQJ DN100 PN16 EN 1092 1 A1 316L CQJ DN100 PN16 EN 1092 1 B11 316L CQK DN100 PN16 EN 1092 11 PTFE 316L BWJ DN150 PN16 EN 1092 1 A1 316L CWJ DN150 PN16 EN 1092 1 B11 31...

Page 8: ...e display accessoty Y Special version 50 Housing A Aluminium F12 housing coated IP65 B 316L F23 housing IP65 NEMA 4x C Aluminium T12 housing with separate connection compartment coated IP65 D Aluminium T12 housing with separate connection compartment coated IP65 overvoltage protection Y Special version 60 Gland Entry 2 M20x1 5 cable gland for EEx d cable entry 3 G cable entry 4 NPT cable entry 5 P...

Page 9: ... 2 3 Certificates and approvals CE mark declaration of conformity The instrument is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The instrument complies with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation a...

Page 10: ...0 9 DN50 ANSI 2 DN80 150 ANSI 3 6 F12 F23 housing T12 housing Turn housing Observe orientation when installing Installation in tank free space Mark on process connector facing the nearest tank wall The housing can be turned 350 in order to simplify access to the display and the terminal compartment Allen key 4 mm 1 BSPT R 1 or 1 NPT mark at instrument flange or threaded boss ...

Page 11: ...cope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg Do not lift the measuring instrument by its housing in order to transport it 3 2 3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection for t...

Page 12: ...s 3 3 1 Dimensions Housing dimensions L00 F12xxxx 06 00 00 en 001 L00 T12xxxx 06 00 00 en 001 L00 F23xxxx 06 00 00 en 001 ENDRESS HAUSER 65 78 max 110 85 150 Ø 129 Aluminium F12 housing ENDRESS HAUSER 78 85 65 162 max 100 94 Ø 129 Aluminium T12 housing max 94 104 Ø 129 150 40 316L F23 housing ...

Page 13: ... BSPT 1 Flange DN 50 150 or equivalent PPS antistatic PTFE antistatic DN 50 dairy coupling DIN 11851 2 3 Tri clamp ISO 2852 a mm without gastight feedthrough a mm with gastight feedthrough Flange DN 50 150 DN 50 aseptic coupling DN 50 diary coupling 2 3 Tri clamp Process connection Inactive length equivalent to max nozzle height L2 100 mm 250 mm for PN 16 for PN 40 Flange Flange to EN 1092 1 agree...

Page 14: ...xx 17 00 00 xx 006 Tank installations Avoid any installations 1 like limit switches temperature sensors etc inside the signal beam refer to beam angle see Beam angle on Page 15 Symmetrical installations 2 i e vacuum rings heating coils baffles etc can also interfere with the measurement Optimization options Antenna size the bigger the antenna the smaller the beam angle the less interference echoes...

Page 15: ...also emitted outside the signal beam and can be reflected off interfering installations Beam diameter W as function of antenna type beam angle α and measuring distance D Antenna FMR 231 Rod L00 FMR2xxxx 14 00 06 de 027 Beam angle α 30 Measuring dis tance D Beam diameter W Rod 3 m 10 ft 1 61 m 5 36 ft 6 m 20 ft 3 22 m 10 72 ft 9 m 30 ft 4 83 m 16 08 ft 12 m 40 ft 6 43 m 21 44 ft 15 m 49 ft 8 04 m 2...

Page 16: ...t at a distance C above the tank bottom see Fig In principle it is possible to measure up to the tip of the antenna with FMR 230 231 240 However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than A see Fig to the tip of the antenna The smallest possible measuring range B depends on the antenna version see Fig The tank diameter...

Page 17: ...FMR 230 in a stilling well B 1 9 4 non conducting liquids e g benzene oil toluene C 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone D 10 conducting liquids e g aqueous solutions dilute acids and alkalis Product class Storage tank Calm product surface e g intermittent filling filling from bottom immersion tubes Buffer tank Moving surfaces e g continuous filling from abov...

Page 18: ...sition L00 FMR231xx 17 00 00 en 001 Standard installation For installations in a stilling well follow the engineering hints on Page 14 and note the following points Marker is aligned towards tank wall The marker is always exactly in the middle between two bolt holes in the flange After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment Th...

Page 19: ...Micropilot M FMR 231 with HART 4 20 mA Mounting Endress Hauser 19 L00 FMR231xx 17 00 00 en 002 Material PPS PTFE Antenna length mm inch 360 14 510 20 390 15 540 21 H mm inch 100 4 250 10 100 4 250 10 ...

Page 20: ...ck After the measuring instrument has been installed perform the following checks Is the measuring instrument damaged visual check Does the measuring instrument correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc Is the flange marking correctly aligned Page 10 Have the flange screws been tightened up with the respective tigh...

Page 21: ...ake sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specific cable gland On devices supplied with a certificate the explosion protection is designed as follows Housing F12 F23 EEx ia Power supply must be intrinsically safe The electronics and the current output are galvanically separated from the antenna circuit Unplug display co...

Page 22: ...evice Tighten the locking screw It forms the connection between the antenna and the housing ground potential When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specific cable gland Commubox FXA 191 DXR 375 communication resistor 250 Ω alternatively plant ground test sockets o...

Page 23: ...tage protection 316L housing F23 for standard EEx ia The electronics and current output are galvanically isolated from the antenna circuit L00 FMR2xxxx 04 00 00 en 019 The instrument data are given on the nameplate together with important information regarding the analog output and voltage supply Housing orientation regarding the wiring Page 20 Load HART Minimum load for Hart communication 250 Ω C...

Page 24: ...sumption Terminal voltage minimal maximal HART standard 4 mA 16 V 36 V 20 mA 7 5 V 36 V EEx ia 4 mA 16 V 30 V 20 mA 7 5 V 30 V EEx em EEx d 4 mA 16 V 30 V 20 mA 11 V 30 V Fixed current adjustable e g for solar power operation measured value transferred at HART standard 11 mA 10 V 36 V EEx ia 11 mA 10 V 30 V Fixed current for HART Multidrop mode standard 4 mA1 1 Start up current 11 mA 16 V 36 V EEx...

Page 25: ...FXA 193 RMA 422 RN 221 N HART DXR 375 1 Copy G H I P Q R S A B C Paste Page On Page Up Delete Bksp Insert J K L T U V _ D E F Hot Key Hot Key M N O W X Y Z 4 7 2 5 8 0 375 FIELD COMMUNICATOR 3 6 9 9 6 FMP40 LIC0001 ONLINE 1 GROUP SELECT 2 PV 8 7 m HELP SAVE dsdmdm df das asdas fa asas la 1 2 3 4 HART DXR 375 1 Copy G H I P Q R S A B C Paste Page On Page Up Delete Bksp Insert J K L T U V _ D E F Ho...

Page 26: ...ions are given in the separate documentation for applications in explosion hazardous areas 4 4 Degree of protection housing IP 65 NEMA 4X open housing and pulled out display IP20 NEMA 1 antenna IP 68 NEMA 6P 4 5 Post connection check After wiring the measuring instrument perform the following checks Is the terminal allocation correct Page 21 and Page 22 Is the cable gland tight Is the housing cove...

Page 27: ...d in selected e g tank shape 002 with or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d interrupts selection system quits Edit mode a Press or to edit the first character of the e g empty calibr 005 b positions the cursor at the next character a until you have completed your input c if a symbol appears at the cursor press to acc...

Page 28: ... the basic setup 00 function group include e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the tank shape 002 function where the existing tank shape is selected 5 1 2 Identifying the functions For simple orientation wit...

Page 29: ...lay the cover of the electronic compartment may be removed even in hazardous area IS and XP 5 2 1 Display Liquid crystal display LCD Four lines with 20 characters each Display contrast adjustable through key combination L00 FMRxxxxx 07 00 00 en 003 Fig 3 Display ENDRESS HAUSER E 21dB 09C 10 00 2 305m 0 00 Headline Position indicator Main value Unit Symbol Selection list Help text Envelope curve Ba...

Page 30: ... locked i e if no input is possible COM_SYMBOL This communication symbol appears when a data transmission via e g HART PFOFIBUS PA or Foundation Fieldbus is in progress Key s Meaning O or V Navigate upwards in the selection list Edit numeric value within a function S or V Navigate downwards in the selection list Edit numeric value within a function X or Z Navigate to the left within a function gro...

Page 31: ...nction group The lock is shown on the display by the symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the O and S and F keys at the same time The lock is shown on the display by the symbol and can only be unlocked again via the display by pressing the O and S and F keys at the same time again It is not possible to unlock...

Page 32: ...re unlock After pressing the O and S and F keys at the same time the user is asked to enter the unlock parameter 100 for HART devices Caution Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and consequently th...

Page 33: ... switched to linear although the table values are retained The table can be reactivated in the linearisation 04 function group List of functions that are affected by a reset The tank map can also be reset in the mapping 055 function of the extended calibr 05 function group This reset is recommended whenever an instrument with an unknown history is to be used in an application or if a faulty mappin...

Page 34: ...tinue measuring error message is displayed Indicated by a flashing symbol For a description of the codes see Page 62 E Alarm Warning Configurable e g loss of echo level within the safety distance Indicated by a constant flashing symbol For a description of the codes see Page 62 5 4 1 Error messages Error messages appear as four lines of plain text on the display In addition a unique error code is ...

Page 35: ...ng program The ToF Tool is a graphical operating software for instruments from Endress Hauser that operate based on the time of flight principle It is used to support commissioning securing of data signal analysis and documentation of the instruments It is compatible with the following operating systems Win95 Win98 WinNT4 0 and Win2000 The ToF Tool supports the following functions Online configura...

Page 36: ...n you may find on the CD ROM which is enclosed to the instrument Menu guided commissioning L00 FMR2xxxx 20 00 00 en 002 Signal analysis via envelope curve L00 FMR2xxxx 20 00 00 en 008 Connection options Service interface with adapter FXA 193 see Page 25 HART with Commubox FXA 191 see Page 25 ...

Page 37: ...hic surface A envelope curve can be displayed in ToF Tool Note Further information on Commuwin II is given in the following E H documentation System Information SI 018F 00 en Commuwin II Operating Manual BA 124F 00 en Commuwin II operating program Connection The table provides an overview of the Commuwin connections Interface Hardware Server Device list HART Commubox FXA 191 to HART Computer with ...

Page 38: ...ched on for the first time the following messages appear on the display After 5 s the following message appears After 5 s the following message appears e g for HART devices After 5 s or after you have pressed Fthe following message appears Select the language this message appears the first time the instrument is switched on Select the basic unit this message appears the first time the instrument i...

Page 39: ... distance distance flange product display in 0A5 L level display in 0A6 SD safety distance setting in 015 SD F L D E basic setup standard option flange referencepointof measurement tank shape dome ceiling measuring cond Unknown measuring cond Standard pipe diameter mapping safety settings linearisation extended calibr empty calibr full calibr for bypass stilling well description see BA 221F ...

Page 40: ...ping 053 prompt you to confirm your data entries Press O or S to select YES and press F to confirm The function is now started If you do not press a key during a configurable time period function group display 09 an automatic return is made to the home position measured value display Note The instrument continues to measure while data entry is in progress i e the current measured values are output...

Page 41: ...he selected unit see customer unit 042 function The number of digits after decimal point can be selected in the no of decimals 095 function 6 4 1 Function group basic setup 00 Function tank shape 002 This function is used to select the tank shape Selection dome ceiling horizontal cyl bypass stilling well also for Wave Guide antenna use flat ceiling sphere L00 FMR2xxxx 14 00 06 en 007 ...

Page 42: ... 1 9 4 DC 4 10 DC 10 Product class DC εr Examples A 1 4 1 9 non conducting liquids e g liquefied gas 1 1 Treat Ammonia NH3 as a medium of group A i e use FMR 230 in a stilling well B 1 9 4 non conducting liquids e g benzene oil toluene C 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone D 10 conducting liquids e g aqueous solutions dilute acids and alkalis ...

Page 43: ...e averaging filters and output damping are set to high values steady meas value precise measurement slower reaction time Special filters to smooth the input signals are emphasised smoothed meas value medium fast reaction time agitator fast change test no filter Agitated surfaces with possible vortex due to agitators Rapid change of level particularly in small tanks All filters can be switched off ...

Page 44: ...5 This function is used to enter the distance from the flange reference point of the measurement to the minimum level zero L00 FMR2xxxx 14 00 06 en 008 Caution For dish bottoms or conical outlets the zero point should be no lower than the point at which the radar beam hits the bottom of the tank ...

Page 45: ...L00 FMR2xxxx 14 00 06 en 009 Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is requested in the following step In principle it is possible to measure up to the tip of the antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna ...

Page 46: ...iameter of the stilling well or bypass pipe L00 FMR2xxxx 14 00 00 en 011 Microwaves propagate more slowly in pipes than in free space This effect depends on the inside diameter of the pipe and is automatically taken into account by the Micropilot It is only necessary to enter the pipe diameter for applications in a bypass or stilling well ...

Page 47: ...rect Check empty calibr 005 Distance incorrect level incorrect continue with the next function check distance 051 Function check distance 051 This function triggers the mapping of interference echoes To do so the measured distance must be compared with the actual distance to the product surface The following options are available for selection Selection distance ok dist too small dist too big dist...

Page 48: ...of mapping must end 0 5 m 20 before the echo of the actual level For an empty tank do not enter E but E 0 5 m 20 If a mapping already exists it is overwriten up to the distance specified in range of mapping 052 Beyond this value the existing mapping remains unchanged Function range of mapping 052 This function displays the suggested range of mapping The reference point is always the reference poin...

Page 49: ...pty adjustment are displayed Check whether the values correspond to the actual level or the actual distance The following cases can occur Distance correct level correct continue with the next function check distance 051 Distance correct level incorrect Check empty calibr 005 Distance incorrect level incorrect continue with the next function check distance 051 After 3 s the following message appear...

Page 50: ...tion recording curve 0E2 This function defines whether the envelope curve is read as a single curve or cyclic Note If the cyclical envelope curve is active in the display the measured value is refreshed in a slower cycle time It is therefore recommended to exit the envelope curve display after optimising the measuring point Note An orientation of the Micropilot can help to optimise measurement in ...

Page 51: ... en 004 Horizontal Zoom mode Firstly go into the envelope curve display Then press O or S to switch to the envelope curve navigation You are then in Horizontal Zoom mode Either or is displayed O increases the horizontal scale S reduces the horizontal scale L00 FMxxxxxx 07 00 00 yy 007 minimum distance of the plot maximum distance of the plot distance of evaluated echo interference echo evaluated e...

Page 52: ... You now have the following options O increases the vertical scale S reduces the vertical scale The display icon shows the current zoom factor to L00 FMxxxxxx 07 00 00 yy 009 Exiting the navigation Press F again to run through the different modes of the envelope curve navigation Press O and S to exit the navigation The set increases and shifts are retained Only when you reactivate the recording cu...

Page 53: ...e ToF Tool operating program and establish a connection Select the basic setup function group in the navigation bar The following display appears on the screen Basic Setup step 1 4 Status image Enter the measuring point description TAG number L00 FMR2xxxx 20 00 00 en 001 Note Each parameter that is changed must be confirmed with the RETURN key The Next button moves you to the next screen display ...

Page 54: ...Page 41 medium property for a description see Page 42 process cond for a description see Page 43 L00 FMR2xxxx 20 00 00 en 002 Basic Setup step 3 4 If dome ceiling is selected in the tank shape function the following display appears on the screen empty calibr for a description see Page 44 full calibr for a description see Page 45 L00 FMR2xxxx 20 00 00 en 003 ...

Page 55: ...e 44 full calibr for a description see Page 45 L00 FMR2xxxx 20 00 00 en 004 If stilling well or bypass is selected in the tank shape function the following display appears on the screen empty calibr for a description see Page 44 full calibr for a description see Page 45 diameter of bypass stilling well for a description see Page 46 L00 FMR2xxxx 20 00 00 en 005 Note You can also specify the pipe di...

Page 56: ...lay appears on the screen empty calibr for a description see Page 44 full calibr for a description see Page 45 L00 FMR2xxxx 20 00 00 en 006 Basic Setup step 4 4 This step starts the tank mapping The measured distance and the current measured value are always displayed in the header A description is given on Page 47 L00 FMR2xxxx 20 00 00 en 007 ...

Page 57: ...eavy interference echo an orientation of the Micropilot can help optimise the measurement increase of the useful echo reduction of the interference echo see Orientation of the Micropilot on Page 66 When using the Wave Guide antenna no orientation is required 6 5 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA ...

Page 58: ...ing out repairs to Ex approved devices please note the following Repairs to Ex approved devices may only be carried out by trained personnel or by Endress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA and certificates Only use original spare parts from Endress Hauser When ordering a spare part please note the device designation on the namep...

Page 59: ... Commuwin II via the RS 232C interface Service Interface FXA 193 For communication with ToF Tool via the display connector Ordering structure FXA 193 A for use in non hazrdous area FXA 193 B for use in hazardous area ATEX CSA FM The connection to a ToF device needs an additional FXA connection cable order code 50101787 Commuwin II Operating software for intelligent instruments ENDRESS HAUSER MICRO...

Page 60: ...IP 68 Cable H W D Wall mounting without mounting bracket Pipe mounting mounting bracket and plate supplied optionally s product structure pipe Max cable length 20 m 65 ft Temperature range 30 C 70 C 22 F 158 F Degree of protection IP65 acc to EN 60529 NEMA 4 Material for housing Alloy of Aluminium AL Si 12 Dimensions mm inch 122x150x80 HxBxT 4 8x5 9x3 2 Certificates A For non hazardous area 1 ATEX...

Page 61: ...Yes No Possibly defective electronics Contact E H Service HART communication does not function Is the communication resistor installed according to the OM Install the resistor see the OM Communication ok Ready Ready ok Yes Yes No No Connect the Commubox see the OM Communication ok Ready Set the switch correctly Communication ok Ready Ready Contact E H Service Contact E H Service Contact E H Servic...

Page 62: ... A116 download error repeat download checksum of stored data not correct restart download of data A121 electronics defect no factory calibration existant EPROM defective contact service W153 initialising please wait initialisation of electronics wait some seconds if warning prevails power off device and power on again A155 electronics defect hardware problem reset if alarm prevails after reset exc...

Page 63: ... check installation optimize orientation of antenna clean antenna cf OM E651 level in safety distance risk of overspill level in safety distance alarm will disappear as soon as level leaves safety distance E671 linearisation ch1 not complete not usable linearisation table is in edit mode activate linearisation table W681 current ch1 out of range current out of range 3 8 mA 21 5 mA check calibratio...

Page 64: ... diameter vessel 047 Check table no Measurement in bypass or stilling well yes 1 Is bypass or stilling well selected in tank shape 002 2 Is the pipe diameter 007 correct no Is an offset 057 active yes 1 offset 057 correctly set no An interference echo may have been eva luated yes 1 Carry out tank mapping basic setup No change off measured value on filling emp tying L00 FMR2xxxx 19 00 00 en 014 Int...

Page 65: ...k shape 002 e g dome ceiling or hori zontal cyl 2 In the range of the blocking dist 059 there is no echo evaluation Adapt the value 3 If possible do not select central installation position see Page 14 4 Perhaps use a stilling well E 641 loss of echo L00 FMR2xxxx 19 00 00 en 018 Level echo is too weak Possible causes Rough surface due to filling emp tying Agitator running Foam yes 1 Check applicat...

Page 66: ...ing uses a somewhat lower level that causes an increase in the strength of the measuring signal Proceed as follows Warning Subsequent alignment can lead to personal injury Before you unscrew or loosen the process connection make sure that the vessel is not under pressure and does not contain any injurious substances 1 It is best to empty the container so that the bottom is just covered However ali...

Page 67: ...ser 67 L00 FMRxxxxx 19 00 00 en 004 Fig 7 Vessel empty no interference echo L00 FMRxxxxx 19 00 00 en 005 Fig 8 Vessel empty interference echo obtained 7 Fix the flange or threaded boss in this position If necessary replace the seal 8 Carry out tank mapping see Page 47 ...

Page 68: ...number also appears on each spare part Installation instructions are given on the instruction card that is also delivered Spare parts Micropilot M FMR 231 F12 housing with combined wiring and electronics compartment L00 FMR231xx 00 00 06 xx 001 ENDRESS HAUSER MICROPILOT II IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg Made in Germany Mau...

Page 69: ... gasket 517391 0011 Cover F12 T12 Aluminium coated gasket 30 Electronics 52014976 Electronics MICROPILOT M Ex 2Dr HART 2 0 52014975 Electronics MICROPILOT M Ex PROFIBUS PA 2 0 52014979 Electronics MICROPILOT M Ex Foundation Fieldbus 2 0 31 HF module 517260 0063 HF module MICROPILOT M 6 3 GHz 35 Terminal module power supply board 52006197 Terminal module 4pole HART 2 wire with cable connection 5201...

Page 70: ...Endress Hauser 55 Rod antenna 543109 0000 Rod antenna PPS Viton O ring 65 Sealing kit 535720 9010 consists of 2 x gasket Pg13 5 FA 2 x O ring 17 0x2 0 EPDM 1 x O ring 49 21x3 53 EPDM 2 x O ring 17 12x2 62 FKM 1 x O ring 113 9x3 63 EPDM 1 x O ring 72 0x3 0 EPDM ...

Page 71: ...arate wiring and electronics compartment L00 FMR231xx 00 00 06 xx 002 ENDRESS HAUSER MICROPILOT FMR IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85 C ENDRESS HAUSER ENDRESS HAUSER 10 65 65 25 65 11 30 35 40 31 12 12 20 50 55 65 65 ...

Page 72: ...ver F12 T12 Aluminium coated gasket 25 Cover for terminal compartment 518710 0020 Cover T3 T12 Aluminium coated gasket 30 Electronics 52014976 Electronics MICROPILOT M Ex HART 2 0 52014975 Electronics MICROPILOT M Ex PROFIBUS PA 2 0 52014979 Electronics MICROPILOT M Ex Foundation Fieldbus 2 0 31 HF module 517260 0063 HF module MICROPILOT M 6 3 GHz 35 Terminal module power supply board 52013302 Ter...

Page 73: ...ress Hauser 73 55 Rod antenna 543109 0000 Rod antenna PPS Viton O ring 65 Sealing kit 535720 9010 consists of 2 x gasket Pg13 5 FA 2 x O ring 17 0x2 0 EPDM 1 x O ring 49 21x3 53 EPDM 2 x O ring 17 12x2 62 FKM 1 x O ring 113 9x3 63 EPDM 1 x O ring 72 0x3 0 EPDM ...

Page 74: ...RT 4 20 mA 74 Endress Hauser Spare parts Micropilot M FMR 231 F23 housing with combined wiring and electrinics compartment Stainless steel housing on request 20 Cover 52018670 Cover F23 316L sight glass gasket 52018671 DeCoverckel F23 316L gasket ...

Page 75: ...cal characteristics of the product A short description of the error that occurred specify error code if possible If necessary give the error code 9 7 Disposal In case of disposal please seperate the different components according to their material consistence 9 8 Software history 9 9 Contact addresses of Endress Hauser The addresses of Endress Hauser are given on the back cover of this operating m...

Page 76: ...ization The linearization function of the Micropilot M allows the conversion of the measured value into any unit of length or volume Linearization tables for calculating the volume in cylindrical tanks are pre programmed Other tables of up to 32 value pairs can be entered manually or semi automatically 10 1 3 Auxiliary energy Ripple HART 47 125 Hz Uss 200 mV at 500 Ω Max noise HART 500 Hz 10 kHz U...

Page 77: ...atures Ta 20 C and Ta 60 C A weather protection cover should be used for outdoor operation if the instrument is exposed to direct sunlight Storage temperature 40 C 80 C 40 F 176 F 50 C 58 F on request Climate class DIN EN 60068 2 38 test Z AD Vibration resistance DIN EN 60068 2 64 IEC 68 2 64 20 2000 Hz 1 m s2 2 Hz This value can be reduced for Wave Guide antennas depending on the length In the ev...

Page 78: ...strument passing the required tests by attaching the CE mark RF approvals R TTE FCC Antenna PPS antistatic PTFE antistatic Process connection Threaded connection Flange Threaded connection Flange metal unclad metal unclad clad antistatic Temperature 20 C 120 C 4 F 248 F 40 C 150 C 40 F 302 F Pressure vacuum 16 bar 232 psi vacuum 40 bar 580 psi vacuum 16 bar 232 psi Wetted parts 316 L 1 4435 Viton ...

Page 79: ... M FMR 2xx T12 EEx d ia IIC T6 PTB 00 ATEX 2118 Equipment marking II 1 2 G XA 103F D Installation Micropilot M FMR 2xx F12 PTFE antenna non conductive EEx ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 105F D Installation Micropilot M FMR 2xx T12 PTFE antenna nnon conductive EExd ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 203F B Installation Micropilot M FMR 2xx F23 EEx...

Page 80: ...FIBUS PA not Wave Guided antenna not HT antenna 10 1 9 Supplementary Documentation Supplementary Documentation System Information Micropilot SI 019F 00 en Technical Information TI 345F 00 en Operating Instructions Description of instrument functions BA 221F 00 en Safety Manual Functional Safety Manual SD 150F 00 en ...

Page 81: ...Micropilot M FMR 231 with HART 4 20 mA Technical data Endress Hauser 81 ...

Page 82: ...ist unknown dist too big low output limit off on back to home enter time default 100 s clear last error protocol sw no plot settings envelope curve env curve FAC env curve cust map ramp span min empty calibr enter value linearisation range of mapping pres Map dist input of mapping range is displayed curr output mode format display decimal reset for reset code see manual recording curve single curv...

Page 83: ...ode diameter vessel in safety dist alarm self holding warning check distance distance ok dist too small manual dist unknown dist too big offset will be added to the measured level output current ackn alarm overspill protection no yes standard german WHG range of mapping input of mapping range output damping Antenna extens enter value default 5 s length FAR10 for FMR230 only application par Return ...

Page 84: ...ion customer unit table no input level input volume max scale diameter vessel H WHQGHG FDOLEU 9 check distance range of mapping start mapping pres Map dist cust Tank map echo quality offset output damping blocking dist RXWSXW 9 commun address no of preambels low output limit curr output mode fixed cur value simulation simulation value output current 4mA value 20mA value GLVSOD 9 language back to h...

Page 85: ... Appendix Endress Hauser 85 11 3 Description of functions Note A detailed description of the function groups functions and parameters is given in the documentation BA 221F 00 en a description of the instrument functions of the Micropilot M ...

Page 86: ...ambiguous signal identification is accomplished by the PulseMaster software based on many years of experience with time of flight technology The mm accuracy of the Micropilot S could be achieved with the patented algorithms of the PhaseMaster software The distance D to the product surface is proportional to the time of flight t of the impulse D c t 2 with c being the speed of light Based on the kn...

Page 87: ...PA respectively Foundation Fieldbus communication 4 20 mA output with HART protocol The complete measuring system consists of L00 FMxxxxxx 14 00 06 en 008 If the HART communication resistor is not built into the supply unit it is necessary to insert a communication resistor of 250 Ω into the 2 wire line ENDRESS HAUSER E ENDRESS HAUSER RMA 422 1 Copy G H I P Q R S A B C Paste Page On Page Up Delete...

Page 88: ...with commissioning securing data signal analysis and documentation of the measuring point Remote operation with HART handheld DXR 375 with a Personal Computer Commubox FXA 191 and the operating software COMMUWIN II respectively ToF Tool 11 4 3 Patents This product may be protected by at least one of the following patents Further patents are pending US 5 387 918 i EP 0 535 196 US 5 689 265 i EP 0 6...

Page 89: ...ation 39 45 54 56 function 86 function groups 28 functions 28 FXA 191 25 FXA 193 25 H handheld unit DXR 375 35 HART 23 25 35 I installation in stilling well 10 installation in tank 10 18 interference echo 66 interference echoes 47 K key assignment 30 L level 39 lock 31 32 M maintenance 58 mapping 47 48 56 57 maximum measured error 76 measuring conditions 16 measuring principle 86 medium property 4...

Page 90: ...tem error messages 62 T T12 housing 22 23 tank installations 14 tank shape 41 54 technical data 76 terminal compartment 23 ToF Tool 25 35 53 57 82 trouble shooting 61 trouble shooting instructions 61 turn housing 10 20 U unlock parameter 31 32 V VU 331 41 50 W warning 34 weather protection cover 59 wiring 21 ...

Page 91: ...of health o biological hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB RPSDQ GDWD company ______________________________ contact person _________________________ ______________________________ ____________...

Page 92: ...olombia Bogota D C Colsein Ltda Tel 01 2 36 76 59 Fax 01 6 10 78 68 Costa Rica San Jose Euro Tec S A Tel 2 20 28 08 Fax 2 96 15 42 Ecuador Quito Insetec Cia Ltda Tel 02 2 26 91 48 Fax 02 2 46 18 33 El Salvador San Salvador Automatizacion y Control Industrial de El Salvador S A de C V Tel 2 60 24 24 Fax 2 60 56 77 Guatemala Ciudad de Guatemala Automatizacion y Control Industrial S A Tel 03 34 59 85...

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