Endress+Hauser Memosens Wave CAS80E Operating Instructions Manual Download Page 25 | Manualshive

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Memosens Wave CAS80E

Commissioning

Hauser

25

7

Commissioning

7.1

Function check

Prior to initial commissioning, ensure that:

• The spectrometer has been installed correctly

• The electrical connection is correct

‣

Before commissioning, check the chemical compatibility of materials, the temperature

range and the pressure range.

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Summary of Contents for Memosens Wave CAS80E

Page 1: ...Products Solutions Services Operating Instructions Memosens Wave CAS80E Spectrometer for water analysis BA02005C 07 EN 03 20 71508624 2020 12 02 ...

Page 2: ......

Page 3: ...he spectrometer 13 5 3 Post installation check 21 6 Electrical connection 22 6 1 Connecting the spectrometer 22 6 2 Ensuring the degree of protection 23 6 3 Post connection check 23 7 Commissioning 25 7 1 Function check 25 8 Operation 26 8 1 Adapting the measuring device to the process conditions 26 8 2 Cyclic cleaning 29 9 Diagnostics and troubleshooting 31 9 1 General troubleshooting 31 10 Maint...

Page 4: ...erous situation can result in a fatal or serious injury LCAUTION Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol alerts yo...

Page 5: ...tions Inlet and outlet of wastewater treatment plants Drinking water Surface water Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring system and is therefore not permitted The manufacturer is not liable for damage caused by improper or non designated use 2 3 Workplace safety LCAUTION UV light UV light can damage the eyes a...

Page 6: ...s must be taken out of service and protected against unintentional operation 2 5 Product safety The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The relevant regulations and international standards have been observed ...

Page 7: ... VIS 200 to 800 nm Microcontroller All data including the calibration data are stored in the spectrometer The spectrometer can be precalibrated and used at a measuring point calibrated externally or used for several measuring points with different calibrations 1 2 3 4 5 A0042866 1 Product design 1 Spectrometer module 2 Lens 3 Monitor diode 4 Light source 5 Measurement gap A light source sends a be...

Page 8: ...rum with the intensity I the absorption A can be calculated as follows A log10 I I0 ε c d The absorption A depends directly on the concentration c the measurement gap length d and the extinction coefficient ε Analytical models programmed into the spectrometer calculate the concentration of the parameters from the absorption spectra These analytical models have been determined by correlating known ...

Page 9: ...act and moisture The original packaging offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center 4 2 Product identification 4 2 1 Nameplate The nameplate provides you with the following information on your device Manufacturer identification Extended order code Serial number Safety informat...

Page 10: ...delivery The delivery comprises Spectrometer version as ordered Cleaning brush x 2 32GB SD card for data logging Operating Instructions 4 4 Certificates and approvals 4 4 1 mark The product meets the requirements of the harmonized European standards As such it complies with the legal specifications of the EU directives The manufacturer confirms successful testing of the product by affixing to it t...

Page 11: ...13 112 5 4 4 442 5 17 4 Ø 40 1 6 80 9 3 2 2 6 0 1 20 5 0 8 36 1 4 2 0 08 A0041366 3 Dimensions of spectrometer with 2 mm 0 08 in gap Dimensions mm in 450 5 17 7 120 5 4 7 10 0 4 Ø 40 1 6 330 13 2 6 0 1 36 1 4 80 9 3 2 2 6 0 1 20 5 0 8 36 1 4 A0041367 4 Dimensions of spectrometer with 10 mm 0 4 in gap Dimensions mm in ...

Page 12: ... foam bubbles form Ensure that upright posts and assemblies are fully secured and vibration free To ensure correct measurement the windows at the measurement gap must be free from any sedimentation The best way to ensure this is through the use of a cleaning unit accessory operated by compressed air In the event of horizontal orientation mount the spectrometer in such a way that air bubbles can es...

Page 13: ...mitter Assembly e g Flowfit CYA251 flow assembly 2 3 1 4 A0041371 7 Example of a measuring system 1 CYA251 assembly 2 Memosens Wave CAS80E 3 Fixed cable 4 Liquiline CM44 transmitter 5 2 2 Flowfit CYA251 flow assembly 1 2 3 4 5 6 A0032901 8 Spectrometer with CYA251 flow assembly arrow indicates the flow direction 1 Memosens Wave CAS80E 2 Rinse connection 3 Medium outlet 4 Flow assembly 5 Cap 6 Medi...

Page 14: ...rate must be at least 100 l h 26 5 gal h Take the extended response times into consideration 2 1 3 4 A0032921 10 Connection diagram with open outlet arrow points in the flow direction 1 Pump 2 Flow assembly 3 Open outlet 4 Filter unit As an alternative to operation in the bypass it is also possible to direct the sample flow from a filter unit with an open outlet through the assembly 8 13 For detai...

Page 15: ...12 immersion assembly and CYH112 holder installed vertically suspended from a chain The installation angle is 0 Ensure that the spectrometer is adequately cleaned There must be no buildup on the optical windows For detailed information on installing the immersion assembly and the holder see BA00432C and BA00430C 5 2 4 Flow assembly 71110000 Mount the flow assembly only on a spectrometer with a gap...

Page 16: ...ng clamps in a wall or panel In doing so comply with the dimensions indicated on 14 16 2 Secure the mounting clamps The required fastening fixtures e g screws and wall plugs are not included in the scope of delivery of the kit and must be provided by the customer 3 Loosen the hexagonal nuts of the pipe clamps 4 Remove the top part 5 M5 Place the spectrometer in the pipe clamps 6 Screw on the top p...

Page 17: ...silicone grease provided with the kit is permitted for use in your application If it is not permitted for this application use a grease that suits the application instead Grease the O rings 4 First slide a threaded ring thread in the direction of the assembly onto the spectrometer followed by an O ring 5 Slide the assembly onto the spectrometer 6 Fit the second O ring and the second threaded ring ...

Page 18: ...hat the measurement gap is visible in the center of the window 9 Tighten the two threaded rings Ensure that the assembly does not change position 10 Close the viewing window with the cap 11 To secure the viewing window fasten the viewing window to one of the hose connections no diagram using the transparent cord Mounting the assembly in the bypass ...

Page 19: ...s of the assembly 16 19 This fills the assembly from below and ensures that the assembly is self venting The flow rate must be at least 100 ml h 0 026 gal h Take the extended response times into consideration 2 1 3 4 A0013434 17 Connection diagram with open outlet arrow points in the flow direction 1 Pump 2 Flow assembly 3 Open outlet 4 Filter unit As an alternative to operation in the bypass it i...

Page 20: ... spectrometer from the medium if the device is already in the process 3 Clean the spectrometer Spectrometer with 2 mm 0 08 in or 10 mm 0 4 in gap 1 Insert the elbow plug into the mounting borehole behind the measurement gap as far as the end stop hand tight 2 Screw the elbow plug tight 3 Connect the hose of the compressed air supply at the installation location to the opening of the elbow plug 4 U...

Page 21: ...ith the sensor if desired 5 3 Post installation check Put the spectrometer into operation only if you can answer yes to the following questions Are the spectrometer and cable undamaged Is the orientation correct Is the spectrometer installed in an assembly and not freely suspended from the cable Is the cable routed so that it is completely dry routed inside an assembly if necessary ...

Page 22: ...nt on any cable 6 1 Connecting the spectrometer The following connection options are available Via M12 plug version fixed cable M12 plug Via the cable of the spectrometer to the plug in terminals of an input of the transmitter version fixed cable end sleeves 85 86 85 2DS 1 2 86 97 88 87 98 97 88 87 98 Sensor 1 Sensor 2 PK GY GN YE 85 86 85 1 2 86 97 88 87 98 Sensor 1 PK GY GN YE BN WH A0042911 18 ...

Page 23: ...n plug on the electronics module 6 Unscrew the cable clamp 7 Clamp the cable 8 Tighten the screw of the cable clamp again 9 Connect cable cores as per the wiring diagram 10 Tighten the cable gland from outside 6 2 Ensuring the degree of protection Only the mechanical and electrical connections which are described in these instructions and which are necessary for the required designated use may be ...

Page 24: ...al correctly Perform a visual inspection Pull gently to check they are seated correctly Are all the screw terminals properly tightened Tighten the screw terminals Are all cable entries mounted tightened and leak tight Perform a visual inspection In the case of lateral cable entries Point cable loops downward so that water can drip off Are all cable entries installed downwards or mounted laterally ...

Page 25: ...ioning 7 1 Function check Prior to initial commissioning ensure that The spectrometer has been installed correctly The electrical connection is correct Before commissioning check the chemical compatibility of materials the temperature range and the pressure range ...

Page 26: ...he process values using these methods an application specific model adjustment is recommended Contact your Endress Hauser representative for information on application specific model adjustments Offset Measured values that always deviate by a constant value can be corrected with an offset calibration e g if the measured values for TOC are always 1 mg l 1 ppm above the laboratory value With the Off...

Page 27: ...e by entering the factor 1 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 x y f 1 1 a b A0039329 23 Principle of factor calibration x Measured value y Target sample value a Factory calibration b Factor calibration 1 point calibration The measured error between the measured value of the device and the laboratory measured value is too large This is corrected by a 1 point calibration 1 2 3 4 5 6 7 8 1 2 3 4 5 6 x y a...

Page 28: ...application This aims to ensure a maximum level of accuracy between these two extreme values 1 2 3 4 5 6 7 8 1 2 3 4 5 6 x y a b A0039325 25 Principle of a 2 point calibration x Measured value y Target sample value a Factory calibration b Application calibration 1 Select a data record 2 Set 2 different calibration points in the medium and enter the corresponding set points A linear extrapolation i...

Page 29: ...ve must be monotonically increasing Zero calibration The zero calibration is the reference calibration on which the calculations are based The spectrometer leaves the factory with a zero calibration performed in ultrapure water Zero calibration is performed as a recording of an ultrapure water spectrum Proceed as follows for this 1 Clean the spectrometer 32 2 Record a reference spectrum in ultrapu...

Page 30: ...eaning system supplied with device or retrofitted works at a capacity of 20 l min 76 gal min Type of fouling Cleaning interval Cleaning duration Severe fouling with rapid buildup of deposits 5 minutes 10 seconds Low risk of fouling 10 minutes 10 seconds ...

Page 31: ...r connected correctly Buildup on optical windows Connect mains voltage Establish correct connection Clean the spectrometer Display value too high or too low Buildup on optical windows Spectrometer calibrated Clean the windows Calibrate the spectrometer Display value fluctuating greatly Air bubbles in the measurement gap Is the mounting location correct Clean the windows Select a different mounting...

Page 32: ...chedule Monthly Visual inspection cleaning of the optical windows The maintenance intervals depend on the medium If a cleaning unit is connected the maintenance intervals can be extended 10 2 Maintenance tasks NOTICE Dirt on the optical components Perform maintenance work at a clean workplace NOTICE Work performed carelessly Damage to the optical components Ensure that maintenance work is carried ...

Page 33: ...nge UV Therefore always clean the optics Rinse the spectrometer with copious amounts of water Wet a lint free cloth with 5 10 phosphoric acid or 5 10 hydrochloric acid Insert the cloth into the measurement gap and leave for a maximum of 10 minutes Move the cloth back and forth to remove dislodged dirt particles Wet the brush supplied with acid Use the brush to clean the windows After cleaning Rins...

Page 34: ...rn The product must be returned if repairs or a factory calibration are required or if the wrong product was ordered or delivered As an ISO certified company and also due to legal regulations Endress Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium To ensure the swift safe and professional return of the device Refer to the web...

Page 35: ...Technical Information TI00495C Sensor adapter for CAS80E Order number 71475982 Spray nozzle for CAS80E with measurement gap length 2 mm 0 08 in or 10 mm 0 4 in Material stainless steel Order number 71144328 Spray nozzle for CAS80E with measurement gap length 50 mm 1 97 in Material PVC Order number 71144330 Assembly 71110000 for CAS80E Assembly for small flow volumes Material PVC U Order number 711...

Page 36: ...d 8 mm 0 31 adapter Order number 71485091 6 35 mm 0 25 in Order number 71485093 1 2 3 1 2 4 A B A0013263 27 Compressed air cleaning A Cleaning for 2 mm 0 08 in and 10 mm 0 4 in measurement gap B Cleaning for 50 mm 1 97 in measurement gap 1 Adapter 8 mm 0 31 2 300 mm 11 81 in hose Ø 6 mm 0 24 in 3 Gland 6 mm 0 24 in or 6 35 mm 0 25 in for measurement gap 2 mm 0 08 in and 10 mm 0 4 in 4 Gland 6 mm 0...

Page 37: ...eq 0 to 5000 mg l 0 to 1000 mg l 0 to 200 mg l Wastewater treatment plant outlet Measured variable 2 mm 0 08 in gap 10 mm 0 4 in gap 50 mm 1 97 in gap Turbidity 0 to 4000 FAU 0 to 800 FAU 0 to 160 FAU TSS 0 to 5000 mg l 0 to 1000 mg l 0 to 200 mg l SAC 0 to 1000 1 m 0 to 200 1 m 0 to 40 1 m CODeq 0 to 3000 mg l 0 to 600 mg l 0 to 120 mg l TOCeq 0 to 1200 mg l 0 to 240 mg l 0 to 48 mg l BODeq 0 to ...

Page 38: ...ace water Measured variable 2 mm 0 08 in gap 10 mm 0 4 in gap 50 mm 1 97 in gap Turbidity 0 to 4000 FAU 0 to 800 FAU 0 to 160 FAU TSS 0 to 5000 mg l 0 to 1000 mg l 0 to 200 mg l SAC 0 to 1000 1 m 0 to 200 1 m 0 to 40 1 m CODeq 0 to 5000 mg l 0 to 1000 mg l 0 to 200 mg l BODeq 0 to 750 mg l 0 to 150 mg l 0 to 30 mg l Nitrate NO3 N 0 to 2500 mg l 0 to 500 mg l 0 to 100 mg l 13 2 Performance characte...

Page 39: ... 100 days in of end of measuring range Turbidity 0 02 TSS 0 02 SAC 0 02 CODeq 0 005 BODeq 0 0008 Nitrate NO3 N 0 002 Detection limit The detection limits were determined for the individual measured variables in ultrapure water under laboratory conditions based on DIN ISO 15839 Wastewater treatment plant inlet Measured variable 2 mm 0 08 in gap 10 mm 0 4 in gap 50 mm 1 97 in gap TSS 20 mg l 4 mg l ...

Page 40: ... l 0 2 mg l 0 04 mg l Nitrate NO3 N 1 mg l 0 2 mg l 0 04 mg l APHA Hazen true 75 Hazen 1 7 5 Hazen 1 3 Hazen APHA Hazen apparent 32 5 Hazen 1 15 Hazen 1 1 5 Hazen 1 A minimum path length of 25 mm 0 98 in is required in US Standard Methods 2120C Single Wavelength Method 23 Edition Surface water Measured variable 2 mm 0 08 in gap 10 mm 0 4 in gap 50 mm 1 97 in gap Turbidity 12 5 FAU 2 5 FAU 0 5 FAU ...

Page 41: ...of 25 mm 0 98 in is required in US Standard Methods 2120C Single Wavelength Method 23 Edition Drinking water Measured variable 2 mm 0 08 in gap 10 mm 0 4 in gap 50 mm 1 97 in gap Turbidity 42 5 FAU 8 5 FAU 1 7 FAU TSS 32 5 mg l 7 5 mg l 1 5 mg l SAC 3 25 1 m 0 75 1 m 0 15 1 m TOCeq 3 25 mg l 0 75 mg l 0 15 mg l Nitrate NO3 N 3 25 mg l 0 75 mg l 0 15 mg l APHA Hazen true 167 5 Hazen 1 33 5 Hazen 1 ...

Page 42: ...quired For media that have a tendency to form deposits ensure that the medium is mixed sufficiently 13 5 Mechanical construction Design dimensions Measurement gap with 3 different gap widths 2 mm 0 08 in 10 mm 0 4 in 50 mm 1 97 in Spectrometers with 1 mm 0 04 in and 100 mm 3 9 in gap widths are available on request Dimensions Section Installation Weight 1 6 kg 3 5 lb without cables Materials Mater...

Page 43: ...Incoming acceptance 9 Input 37 Installation 11 12 Installation conditions 11 M Maintenance 32 Measuring principle 7 Measuring system 13 Mechanical construction 42 Mounting the cleaning unit 20 N Nameplate 9 O Offset 26 Operation 26 P Performance characteristics 38 Post connection check 23 Post installation check 21 Process 42 Product description 7 Product design 7 Product identification 9 Product ...

Page 44: ...www addresses endress com 71508624 71508624 ...

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